EBM-PAPST INC. W3G300-ER38-45

W3G300-ER38-45 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations: 1.4 Electrical voltage 1 DANGER 1.5 Safety and protective functions 2 Indicates an imminently hazardous situation which, if not 1.6 Electromagnetic radiation 2 avoided, will result in death or serious injury. Compliance with 1.7 Mechanical movement 2 the measures is mandatory. 1.8 Emission 2 1.9 Hot surface 2 WARNING Indicates a potentially hazardous situation which, if not avoided, 1.10 Transport 2 could result in death or serious injury. Exercise extreme 1.11 Storage 2 caution while working. 2. PROPER USE 3 CAUTION Indicates a potentially hazardous situation which, if not avoided, 3. TECHNICAL DATA 4 may result in minor or moderate injury or damage of property. 3.1 Product drawing 4 3.2 Nominal data 5 NOTE 3.3 Data in accordance with ecodesign regulation EU 327/2011 5 A potentially harmful situation can occur and, if not avoided, can 3.4 Technical features 5 lead to property damage. 3.5 Mounting data 5 3.6 Transport and storage conditions 6 1.2 Staff qualification 3.7 Electromagnetic compatibility 6 The device may only be transported, unpacked, installed, operated, maintained and otherwise used by qualified, trained and authorised 4. CONNECTION AND START-UP 6 technical staff. 4.1 Connecting the mechanical system 6 Only authorised specialists are permitted to install the device, to carry 4.2 Connecting the electrical system 6 out a test run and to perform work on the electrical installation. 4.3 Connection via plug 6 4.4 Connection screen 7 1.3 Basic safety rules 4.5 Checking the connections 8 4.6 Switch on device 8 Any safety hazards stemming from the device must be re-evaluated 4.7 Switching off the device 8 once it is installed in the end device. The local industrial safety regulations must always be observed when 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 working on the device. CAUSES AND REMEDIES Keep the workplace clean and tidy. Untidiness in the working area 5.1 Safety test 9 increases the risk of injury. 5.2 Disposal 9 Observe the following when working on the unit: ; Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 1.4 Electrical voltage ; Check the electrical equipment of the device at regular intervals, refer to chapter 5.1 Safety test. ; Replace loose connections and defective cables immediately. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions CAUTION 1.8 Emission If control voltage is applied or a speed setpoint is stored, WARNING the motor will restart automatically, e.g. after a mains Depending on the installation and operating conditions, failure. a sound pressure level greater than 70 dB(A) may arise. Risk of injury Danger of noise-induced hearing loss → Keep out of the device hazard zone.# When working on the → Take appropriate technical safety measures. device, switch off the mains power and ensure that it cannot be switched back on. → Protect operating personnel with appropriate safety equipment, e.g. hearing protection. → Wait until the device stops. → Also observe the requirements of local agencies. → After working on the device, remove any tools used or other objects from the device. 1.9 Hot surface 1.5 Safety and protective functions CAUTION High temperature at the electronics housing DANGER Risk of burns Protective device missing and protective device not functioning → Ensure sufficient contact protection. Without a protective device there is a risk of serious injury, for 1.10 Transport instance when reaching into the device during operation. → Operate the device only with a fixed protective device and NOTE guard grille.# The fixed protective device must be able to Transport of device withstand the kinetic energy of a fan blade that becomes → Transport the device in its original packaging only. detached at maximum speed. There must not be any gaps → Secure the device so that it does not slip, e.g. by using a which it is possible to reach into with the fingers, for example. clamping strap. → The device is a built-in component. As the operator, you are responsible for ensuring that the device is secured 1.11 Storage adequately. ; Store the device, partially or fully assembled, in the original → Stop the device immediately if a protective device is packaging in a clean, dry and weatherproof place free of vibrations. found to be missing or ineffective. ; Protect the device against environmental effects and dirt until final 1.6 Electromagnetic radiation installation. ; We recommend storing the device for no longer than one year in Interference from electromagnetic radiation is possible, e.g. in conjunction order to guarantee trouble-free operation and longest possible service with open and closed-loop control devices. life. If unacceptable emission intensities occur when the fan is installed, appropriate shielding measures have to be taken by the user. ; Even devices explicitly intended for outdoor use are to be stored as described prior to commissioning. NOTE ; Maintain the storage temperature, see Electrical or electromagnetic interferences after chapter 3.6 Transport and storage conditions. integrating the device in installations on the customer's side. → Verify that the entire setup is EMC compliant. 1.7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured. → Secure the device against accidental contact. → Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, dangling items of clothing, jewellery and similar items can become entangled and be pulled into the device. Risk of injury. → Do not wear any loose-fitting or dangling clothing or jewellery while working on rotating parts.# Protect long hair with a cap. Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service life of the equipment in which this product is installed. Proper use also includes: ● Use the device in DC power systems only. ● Conveying of air at an ambient air pressure of 800 mbar to 1050 mbar. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.6 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Resonance mode, operation with heavy vibrations. These also include vibrations that are transmitted from the customer system to the fan. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 3 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All measures have the unit mm. 1 Connection line with 4-pole connector Packard Electric 12010974, coded 2 Direction of air flow "A" A + UB (red) B PWM/LIN (blue) C CGND (white) D GND (black) Customer circuit socket: Housing: Packard 12015797 Plug contacts: Packard 120 89188 and Packard 121 24580 Seal: Packard 153 24982 and Packard 153 24983 Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 4 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions Direction of rotation Clockwise, seen on rotor 3.2 Nominal data Type of protection Motor IP24 KM, electronics IP6K9K Motor M3G074-CF Insulation class "B" Humidity (F) / H2 Nominal voltage / VDC 27.5 environmental Nominal voltage 15 .. 32 protection class (H) range / VDC Mounting position Any Type of data definition fa/cu Condensation None, open rotor -1 Speed (rpm) / min 3320 drainage holes Power input / W 335 Cooling bore / aperture Rotor-side Current draw / A 12.2 Operation mode S1 Min. ambient -40 Motor bearing Ball bearing; (sealed) temperature / °C Life expectancies 25,000 h (typical) Max. ambient 70 Technical features - Start at 85 °C (2 min permitted) temperature / °C -Load dump protection ml = Max. load · me = Max. efficiency · fa = Running at free air - Motor current limit cs = Customer specs · cu = Customer unit - Soft start Subject to alterations - Control input 0-5 VDC - Standstill upon cable break 3.3 Data in accordance with ecodesign regulation EU 327/ - Overvoltage detection 2011 - Over-temperature protected electronics - Line undervoltage detection Actual Request 2015 Electrical connection Connector with connection line; Standby 01 Overall efficiency ηes / % 41.2 30.9 current less than 500 µA 02 Measurement category A Motor protection Reverse polarity and locked-rotor 03 Efficiency category Static protection 04 Efficiency grade N 50.3 40 Cable exit Lateral 05 Variable speed drive Yes Approval EAC; E1 The year of manufacture is specified on the 06 Year of manufacture rating plate on the product. For cyclic speed loads, note that the rotating parts of the device ebm-papst Mulfingen GmbH & Co. KG 07 Manufacturer are designed for maximum one million load cycles. If you have County court Stuttgart · HRA 590344 D-74673 Mulfingen specific questions, contact ebm-papst for support. 08 Type W3G300-ER38-45 ; Use the device in accordance with its protection type. 09 Power input Pe / kW 0.36 Notes on surface quality 09 Air flow qv / m³/h 2010 09 Pressure increase total psf / 243 The surfaces of the products conform to the generally applicable industrial Pa standard. The surface quality may vary during the production period. -1 10 Speed (rpm) n / min 3255 Strength, dimensional stability and dimensional accuracy are not affected * by this. 11 Specific ratio 1.00 Information on recycling and disposal is The colour pigments of the paints used react perceptibly to UV light over 12 Recycling/disposal provided in the operating instructions. the course of time. This does not however have any influence on the Information on installation, operation and 13 Maintenance technical properties of the products. To prevent the formation of patches maintenance is provided in the operating and fading, the product is to be protected against UV radiation. Changes instructions. Components used to calculate the energy in colour are not a reason for complaint and are not covered by the 14 Additional components efficiency that are not apparent from the warranty. measurement category are detailed in the CE declaration. 3.5 Mounting data * Specific ratio = 1 + pfs / 100 000 Pa ; Secure the mounting screws against accidentally coming loose (e.g. Data definition with optimum efficiency. The ErP data is determined using a motor-impeller by using self-locking screws). combination in a standardised measurement configuration. For depth of screw, see chapter 3.1 Product drawing 3.4 Technical features Strength class for 8.8 mounting screws Mass 2.5 kg Any further mounting data required can be taken from the product Size 300 mm drawing or Section chapter 4.1 Connecting the mechanical system. Motor size 74 Material of impeller PBT plastic Material of wall ring PP plastic Number of blades 5 Direction of air flow A Balance quality G 10 according to DIN ISO 1940-1 Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 5 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions → Make sure that the cable end is connected in a dry 3.6 Transport and storage conditions environment. Max. permissible +70 °C Operate the device with a safely isolated power pack. ambient motor temp. (transp./ storage) Min. permissible -40 °C ambient motor temp. 4.2.1 Prerequisites (transp./storage) ; Check that the data on the type plate match the connection data. ; Before connecting the device, ensure that the supply voltage matches 3.7 Electromagnetic compatibility the operating voltage of the device. EMC directives according to ECE R10 Rev. 3 ; Only use cables designed for current according to the type plate. For determining the cross-section, follow the basic principles in accordance with EN 61800-5-1. The protective earth must have a 4. CONNECTION AND START-UP cross-section equal to or greater than the outer conductor cross- section. 4.1 Connecting the mechanical system We recommend the use of 105°C cables. Ensure that the minimum cable cross-section is at least CAUTION AWG26/0.13 mm². Cutting and crushing hazard when removing the device from the packaging 4.3 Connection via plug Blades can be bent 4.3.1 Establish supply connections → Carefully remove the device from its packaging, only touching the wall ring. Make sure to avoid any shock. ; Check the PIN assignment of your connector. → Wear safety shoes and cut-resistant safety gloves. ; Connect the panel connector and mating connector. NOTE ; Ensure that the connector is locked in correctly. Damage to device from vibration Bearing damage, reduced service life → Forces or impermissibly high vibration levels must not be transmitted to the fan from system components. #If the fan is connected to air ducts, it should isolated from vibrations, for example using compensators or similar elements. #Fasten the fan to the substructure without distorting it. ; Check the device for transport damage. Damaged devices must no longer be installed. ; Install the undamaged device according to your application. CAUTION Possibility of damage to the device Serious damage may result if the device slips during assembly. → Keep the device fixed in position at the installation location until all attachment screws have been tightened. ● The fan must not be strained on fastening. 4.2 Connecting the electrical system CAUTION Electrical voltage The fan is a built-in component and features no electrically isolating switch. → Only connect the fan to circuits that can be switched off with an all-pole separating switch. → When working on the fan, you must switch off the installation/machine in which the fan is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 6 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions 4.4 Connection screen No. Conn. Designation Function / assignment A +UB Power supply B 0-5 VDC Analogue voltage control input 0-5 V C CGND Control input reference earth, permissible offset ±1.5 V D GND Power supply GND, reference earth Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 7 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions 4.5 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE ; Make sure that the power is off (all phases). CAUSES AND REMEDIES ; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm- ; Check that the mating connector is correctly locked into the panel papst for repair or replacement. connector. WARNING ; Check that the mating connector is correctly crimped to the Terminals and connections have voltage even with a connection line. unit that is shut off Electric shock 4.6 Switch on device → Wait five minutes after disconnecting the voltage at all poles The device is not to be switched on until it has been installed properly before opening the device. and in accordance with its intended use, including the required protective CAUTION devices and professional electrical connection. This also applies to If control voltage is applied or a speed setpoint is stored, devices which have already been equipped with plugs and terminals or the motor will restart automatically, e.g. after a mains similar connectors by the customer. failure. WARNING Risk of injury Hot motor housing → Keep out of the device hazard zone.# When working on the Fire hazard device, switch off the mains power and ensure that it cannot → Ensure that no combustible or flammable materials are be switched back on. located close to the fan. → Wait until the device stops. ; Inspect the device for visible external damage and the proper function → After working on the device, remove any tools used or of the protective features before switching it on. other objects from the device. ; Check the air flow paths of the fan for foreign objects and remove any If the device remains out of use for some time, e.g. when in that are found. storage, we recommend switching the device on for at least ; Apply the nominal voltage to the voltage supply. two hours to allow any condensate to evaporate and to move ; Start the device by changing the input signal. the bearings. NOTE Malfunction/error Possible cause Possible remedy Damage to device by vibrations Impeller running Imbalance in rotating Clean the device; if Bearing damage, reduced service life roughly parts imbalance is still evident after cleaning, → The fan must operate free of vibrations throughout its speed control range. #Strong vibrations can result from improper replace the device. handling, imbalance resulting from damage during transport, If you have or component-induced or structural resonances. #When attached any weight clips during cleaning, putting the fan into service, determine the speed ranges with make sure to remove excessive vibration levels and also any resonance frequencies that may be present. #When regulating the them afterwards. speed, pass through resonance ranges as quickly as Motor does not turn Mechanical blockage Switch off, de- possible or find another remedy.# Operation at excessive energise, and vibration levels can lead to premature failure. remove mechanical blockage. 4.7 Switching off the device Mains supply voltage Check mains supply faulty voltage, Switching off the device during operation: restore power ; Switch off the device via the control input. supply, ; Do not switch the motor (e.g. in cyclic operation) on and off via power apply control signal. supply. Faulty connection De-energise, correct Switching off the device for maintenance work: connection, see connection diagram. ; Switch off the device via the control input. Overtemperature of Insufficient cooling Improve cooling. Let ; Do not switch the motor (e.g. in cyclic operation) on and off via power electronics/motor the device cool down. supply. To reset the error ; Disconnect the device from the supply voltage. message, switch off the mains supply voltage for a min. of 25 s and switch it on again. Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 8 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W3G300-ER38-45 Operating instructions Ambient temperature Reduce the ambient 5.2.2 Disassembly too high temperature. Disassembly of the product must be performed or supervised by Reset by reducing qualified personnel with the appropriate technical knowledge. control input to 0. The product is to be disassembled into suitable components for disposal Unacceptable Correct the operating employing standard procedures for motors. operating point point. Let the device WARNING cool down. Heavy parts of the product may drop off. Some of the If you have any other problems, contact ebm-papst. product components are heavy. These components could drop off during disassembly. This can result in fatal or serious injury and material damage. → Secure components before unfastening to stop them falling. 5.1 Safety test 5.2.3 Component disposal What has to How to test? Frequency Which be tested? measure? The products are mostly made of steel, copper, aluminium and plastic. Check the Visual inspection At least every Repair or Metallic materials are generally considered to be fully recyclable. protective 6 months replacement of Separate the components for recycling into the following categories: casing against the device ● Steel and iron accidental ● Aluminium contact for damage and to ● Non-ferrous metal, e.g. motor windings ensure that it is ● Plastics, particularly with brominated flame retardants, in accordance intact with marking Check the Visual inspection At least every Replacement of ● Insulating materials device for 6 months the device ● Cables and wires damage to blades and ● Electronic scrap, e.g. circuit boards housing Only ferrite magnets and not rare earth magnets are used in external Mounting the Visual inspection At least every Fasten rotor motors from ebm-papst Mulfingen GmbH & Co. KG. connection lines 6 months ; Ferrite magnets can be disposed of in the same way as normal iron Check the Visual inspection At least every Replace wires and steel. insulation of the 6 months Electrical insulating materials on the product, in cables and wires are wires for damage made of similar materials and are therefore to be treated in the same Weld seams for Visual inspection At least every Replace device manner. crack formation 6 months The materials concerned are as follows: Abnormal acoustic At least every Replace device ● Miscellaneous insulators used in the terminal box bearing noise 6 months ● Power lines 5.2 Disposal ● Cables for internal wiring ● Electrolytic capacitors For ebm-papst, environmental protection and resource preservation are top priority corporate goals. Dispose of electronic components employing the proper procedures for ebm-papst operates an environmental management system which is electronic scrap. certified in accordance with ISO 14001 and rigorously implemented → Please contact ebm-papst for any other questions on disposal. around the world on the basis of German standards. Right from the development stage, ecological design, technical safety and health protection are fixed criteria. The following section contains recommendations for ecological disposal of the product and its components. 5.2.1 Country-specific legal requirements NOTE Country-specific legal requirements Always observe the applicable country-specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded. Item no. 50908-5-9970 · ENG · Revision 90371 · Release 2016-11-03 · Page 9 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions