EBM-PAPST INC. W4E500-DD03-02

W4E500-DM03-02 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 potentially hazardous situations and important safety regulations: 1.3 Basic safety rules 1 DANGER 1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with 1.5 Safety and protective functions 2 the measures is mandatory. 1.6 Mechanical movement 2 WARNING 1.7 Emission 2 Indicates a potentially hazardous situation which, if not avoided, 1.8 Hot surface 2 could result in death or serious injury. Exercise extreme 1.9 Transport 2 caution while working. 1.10 Storage 2 CAUTION 1.11 Disposal 2 Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage of property. 2. PROPER USE 3 NOTE 3. TECHNICAL DATA 4 A potentially harmful situation can occur and, if not avoided, can lead to property damage. 3.1 Product drawing 4 3.2 Nominal data 5 1.2 Staff qualification 3.3 Data according to ErP directive 5 The device may only be transported, unpacked, installed, operated, 3.4 Technical features 5 maintained and otherwise used by qualified, trained and authorised technical staff. 3.5 Mounting data 5 Only authorised specialists are permitted to install the device, to carry 3.6 Transport and storage conditions 5 out a test run and to perform work on the electrical installation. 4. CONNECTION AND START-UP 6 1.3 Basic safety rules 4.1 Connecting the mechanical system 6 Any safety hazards stemming from the device must be re-evaluated 4.2 Connecting the electrical system 6 once it is installed in the end device. 4.3 Connection screen 7 Observe the following when working on the unit: 4.4 Checking the connections 8 ; Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 4.5 Switch on device 8 4.6 Switching off the device 8 1.4 Electrical voltage 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 ; Check the electrical equipment of the device at regular intervals, refer CAUSES AND REMEDIES to chapter 5.2 Safety test. 5.1 Cleaning 9 ; Replace loose connections and defective cables immediately. 5.2 Safety test 9 DANGER Electrical load on the device Risk of electric shock → Stand on a rubber mat if you are working on an electrically charged device. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions CAUTION 1.7 Emission In the event of failure, there is electric voltage at the WARNING rotor and impeller Depending on the installation and operating conditions, The rotor and impeller are base insulated. a sound pressure level greater than 70 dB(A) may arise. → Do not touch the rotor and impeller once they are installed. Danger of noise-induced hearing loss CAUTION → Take appropriate technical safety measures. The motor restarts automatically when operating voltage → Protect operating personnel with appropriate safety is applied, e.g. after a power failure. equipment, e.g. hearing protection. Danger of injury → Also observe the requirements of local agencies. → Keep out of the danger zone of the device. → When working on the device, switch off the mains 1.8 Hot surface supply voltage and secure the latter from being switched on CAUTION again. High temperature at the motor housing → Wait until the device stops. Danger of burn injuries → Insert the brought-out thermal overload protector into the → Ensure that sufficient protection against accidental contact is control circuit so that the cooled off motor does not switch on provided. independently after a fault. 1.9 Transport 1.5 Safety and protective functions NOTE DANGER Transport of device Missing safety device and non-functioning safety device → Transport the device in its original packaging only. If there is no safety device, you could be seriously injured, for example if you reach into the running device or your hands are → Secure the device so that it does not slip, e.g. by using a sucked into it. clamping strap. → Operate the device only with a fixed and isolating safety 1.10 Storage protection and a fixed guard grille. The guard must withstand the kinetic energy of a fan blade ; Store the device, partially or fully assembled, in a dry and detaching at maximum speed. weatherproof manner in the original packing in a clean environment. → The device is a built-in component. You, the owner/ ; Protect the device from environmental impacts and dirt until the final operator, are responsible for providing adequate protection for installation. the device. ; We recommend storing the device for a maximum up to one year to → Shut down the device immediately if you detect a guarantee proper operation and longest possible service life. missing or ineffective protective feature. ; Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned. 1.6 Mechanical movement ; Maintain the storage temperature, see DANGER chapter 3.6 Transport and storage conditions. Rotating device Body parts that come into contact with the rotor and impeller 1.11 Disposal can be injured. When disposing of the device, please comply with all relevant → Secure the device against accidental contact. requirements and regulations applicable in your country. → Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured. → Do not wear any loose clothing or jewellery while working on rotating parts. → Protect long hair by wearing a cap. Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for moving air according to its technical data. Any other or secondary use is deemed improper and constitutes a misuse of the device. Installations on the customer's side must meet the mechanical, thermal and service life-related stresses that can occur. Proper use also includes: ● Only using the device in stationary systems. ● Carrying out all maintenance. ● Moving air with a density of 1.2 kg/m³. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.6 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Operation in medical equipment with a life-sustaining or lifesaving function. ● Operation with external vibrations. ● Moving solids content in flow medium. ● Painting the device ● Connections (e.g. screws) coming loose during operation. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 3 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All measures have the unit mm. 1 Direction of air flow "A" 2 Tightening torque 1.5 ± 0.2 Nm 3 Cable diameter: min. 6 mm, max. 12 mm; tightening torque: 2±0.3 Nm Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 4 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions Type of protection IP 54 3.2 Nominal data Insulation class "F" Motor M4E110-GF Humidity class F4-1 Mounting position Shaft horizontal or rotor on bottom; rotor Phase 1~ 1~ on top on request Nominal voltage / VAC 230 230 Condensate discharge Rotor-side Frequency / Hz 50 60 holes Type of data definition ml ml Operation mode S1 Valid for approval / CE CE Motor bearing Ball bearing standard Touch current acc. <= 3.5 mA -1 Speed / min 1300 1400 IEC 60990 (measuring Power input / W 680 880 network Fig. 4, TN Current draw / A 3.0 3.88 system) Motor capacitor / µF 12 12 Electrical leads Via terminal box, integrated capacitor Capacitor voltage / VDB 450 450 connected via terminal box Max. back pressure / Pa 150 100 Motor protection Thermal overload protector (TOP) Min. ambient temperature -40 -40 brought out / °C Cable exit Axial Max. ambient 65 40 Protection class I (if protective earth is connected by temperature customer) / °C Product conforming EN 61800-5-1; CE Maximum safe operating 1920 1920 to standard -1 speed / min @ 55 °C @ 55 °C Approval CSA C22.2 Nr.100; EAC; UL 1004-1; VDE ml = Max. load · me = Max. efficiency · fa = Running at free air cs = Customer specs · cu = Customer unit For cyclic speed loads, note that the rotating parts of the device Subject to alterations are designed for maximum one million load cycles. If you have specific questions, contact ebm-papst for support. 3.3 Data according to ErP directive 3.5 Mounting data Installation category A Efficiency category Static For depth of screw, see chapter 3.1 Product drawing Variable speed drive No ; Secure the mounting screws against accidentally coming loose (e.g. * Specific ratio 1.00 by using self-locking screws). * Specific ratio = 1 + pfs / 100 000 Pa Strength class for 8.8 Actual Request Request mounting screws 2013 2015 You can obtain additional mounting data from the product drawing if Overall efficiency ηes / % 32.5 28.5 32.5 necessary. Efficiency grade N 40 36 40 Power input Pe / kW 0.65 3.6 Transport and storage conditions Air flow qv / m³/h 5765 ; Use the device in accordance with its protection type. Pressure increase total psf / Pa 129 -1 Speed n / min 1315 Max. permissible + 80 °C Data definition with optimum efficiency. ambient motor temp. The ErP data is determined using a motor-impeller combination in a standardised (transp./ storage) measurement configuration. Min. permissible - 40 °C ambient motor temp. 3.4 Technical features (transp./storage) Mass 17.4 kg Size 500 mm Surface of rotor Coated in black Material of terminal box PP plastic Material of blades Press-fitted sheet steel blank, sprayed with PP plastic Material of wall ring Sheet steel, pre-galvanised and coated in black plastic (RAL 9005) Material of guard grille Steel, coated in black plastic (RAL9005) Number of blades 5 Direction of air flow "A" Direction of rotation Clockwise, seen on rotor Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 5 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions → Make sure that the cable end is connected in a dry 4. CONNECTION AND START-UP environment. 4.1 Connecting the mechanical system Connect the device only to circuits that can be switched off using an all-pole disconnecting switch. CAUTION Cutting and crushing hazard when removing the device 4.2.1 Prerequisites from the packaging ; Check whether the data on the type plate agree with the connection Blades can be bent data and the data of the operating capacitor. → Carefully remove the device from its packaging, only ; Before connecting the device, ensure that the supply voltage matches touching the wall ring. Make sure to avoid any shock. the operating voltage of the device. → Wear safety shoes and cut-resistant safety gloves. ; Only use cables designed for current according to the type plate. CAUTION For determining the cross-section, follow the basic principles in Heavy load when taking out the device accordance with EN 61800-5-1. The protective earth must have a Bodily harm, e.g. back injuries, are possible. cross-section equal to or greater than the outer conductor cross- → Two people should remove the device out of its packaging section. together. We recommend the use of 105°C cables. Ensure that the minimum cable cross-section is at least ; Check the device for transport damage. Damaged devices must no AWG26/0.13 mm². longer be installed. ; Install the undamaged device according to your application. Earth wire contact resistance to EN 61800-5-1 Compliance with the impedance specifications to EN 61800-5-1 for the 4.2 Connecting the electrical system protective earth circuit must be verified in the end application. DANGER Depending on the installation situation, it may be necessary to install an Electric voltage on the device additional protective earthing conductor via the additional protective earth Electric shock connection point available on the device. The protective earth connection point is located on the housing and has → Always install a protective earth first. a protective earth symbol and a bore hole. → Check the protective earth. 4.2.2 Residual current operated device DANGER Incorrect insulation Only pulse-current sensitive and/or universal RCD protective Risk of fatal injury from electric shock devices (Type A or B) are permitted. Like frequency inverters, → Use only cables that meet the specified installation RCD protective devices cannot provide personal safety while requirements for voltage, current, insulation material, load etc. operating the device. → Route cables such that they cannot be touched by any 4.2.3 Voltage control rotating parts. With open loop speed control using transformers or electronic DANGER voltage regulators (e.g. phase angle control), excessive current Electrical load (>50 µC) between mains wire and may occur. protective earth connection after switching of the supply In addition, noises can occur with phase angle control when switching multiple devices in parallel. depending on the mounting situation. Electric shock, risk of injury → Make sure that sufficient protection against accidental contact 4.2.4 Frequency inverter is provided. Please use a frequency converter only after consultation with ebm-papst. Before working on the electrical connection, the When a frequency converter is used for speed adjustment, the connections to the mains supply and PE must be shorted. maximum safe operating speed (see 3.2 Nominal data) may not be CAUTION exceeded. Electrical voltage Fit sinusoidal filters that work on all poles (live-live and live- The fan is a built-in component and features no electrically earth) between the frequency inverter and the motor for isolating switch. operation with frequency inverters. → Only connect the fan to circuits that can be switched off with Depending on how the device is installed, noises may occur. an all-pole separating switch. Heating of the motor due to use of a frequency converter must be → When working on the fan, you must switch off the checked in the application by the customer. installation/machine in which the fan is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 6 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions 4.3 Connection screen L = U1 = blue Z brown N = U2 = black PE green / yellow TOP grey Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 7 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions 4.4 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE ; Make sure that the power is off (all phases). CAUSES AND REMEDIES ; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm- ; Check the correct fit of the connection lines. papst for repair or replacement. WARNING 4.5 Switch on device Terminals and connections have voltage even with a The device may only be switched on if it has been installed properly and unit that is shut off in accordance with its intended use, including the required safety Electric shock mechanisms and professional electrical connection. This also applies for → Wait five minutes after disconnecting the voltage at all poles devices which have already been equipped with plugs and terminals or before opening the device. similar connectors by the customer. CAUTION WARNING Electrical load on the capacitor after device is switched off Hot motor housing Electric shock, risk of injury Fire hazard → Discharge the capacitors before working on the device. → Ensure that no combustible or flammable materials are CAUTION located close to the fan. The motor restarts automatically when operating voltage ; Inspect the device for visible external damage and the proper function is applied, e.g. after a power failure. of the protective features before switching it on. Danger of injury ; Check the air flow paths of the fan for foreign objects and remove any → Keep out of the danger zone of the device. that are found. → When working on the device, switch off the mains ; Apply the nominal voltage to the voltage supply. supply voltage and secure the latter from being switched on again. 4.6 Switching off the device → Wait until the device stops. ; Disconnect the device from the supply voltage at the main switch for → Insert the brought-out thermal overload protector into the the supply line. control circuit so that the cooled off motor does not switch on ; When disconnecting, be sure to disconnect the earth wire connection independently after a fault. last. If the device remains out of use for some time, e.g. when in storage, we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings. Malfunction/error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device; if roughly parts imbalance is still evident after cleaning, replace the device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Motor does not turn Mechanical blockage Switch off, de- energise, and remove mechanical blockage. Mains supply Check mains supply voltage faulty voltage, restore power supply. Faulty connection De-energise, correct connection, see connection diagram. Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 8 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W4E500-DM03-02 Operating instructions Thermal overload Allow motor to cool protector responded off, locate and rectify cause of error, if necessary cancel restart lock-out Unacceptable Check operating point operating point Overtemperature of Ambient temperature Lower ambient motor too high temperature if possible Insufficient cooling Improve cooling If you have any other problems, contact ebm-papst. 5.1 Cleaning NOTE Damage to the device during cleaning. Malfunction possible → Do not clean the device using a water jet or high-pressure washer. → Do not use any cleaners containing acids, bases or solvents. → Do not use any pointed or sharp-edged objects to clean. 5.2 Safety test What has to How to test? Frequency Which be tested? measure? Check the Visual inspection At least every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months Mounting of Visual inspection At least every Fasten protective 6 months earth connection Check the Visual inspection At least every Replace wires insulation of 6 months the wires for damage Condensate Visual inspection At least every Open bore holes discharge 6 months holes for clogging, as necessary Weld seams Visual inspection At least every Replace device for crack 6 months formation Item no. 12553-5-9970 · Revision 82542 · Release 2014-05-08 · Page 9 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions