GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Features • Compact size 50.8 mm x 101.6 mm x 35.6 mm 3 (2 in x 4 in x 1.4 in) with density of 18 W/in • Universal AC Input Range (90 – 264VAC) • Output voltage of 24V (adjustable ±5%) • Maximum output current of 8.3A@ 24Vout (200W) • High efficiency (93% at Full Load, 230VAC in) • Full load capability at 50ºC and 1m/s airflow with derating at higher temperatures or lower airflows • Output overcurrent protection (non-latching) • Overtemperature protection • Output overvoltage protection • Up to 11ms of holdup time at 200W out • Active power factor corrected input • Conducted EMI - meets CISPR22 (EN55022) and FCC Class B requirements Applications • Compliant to RoHS EU Directive 2002/95/EC • Industrial equipment • UL and cUL approved to UL/CSA60950-1, TUV (EN60950-1), CE Mark (for LVD) and CB Report available • Telecommunications equipment • ISO** 9001 and ISO 14001 certified manufacturing facilities Description In a small 2 x 4 inch footprint, the 24Vdc single-output CLP0224 open frame power supply delivers greater than 90 percent typical power efficiency and full load output at +50˚C. With its small size, t he CLP series is specifically designed to handle 3 power challenges associated with tight space and low airflow. Offering a leading 18W/in power density in a 1U high, fan- less form factor, the CLP series addresses a broad range of applications in new products from industrial equipment and communications original equipment manufacturers (OEMs). Higher temperature operation is possible at derated output. The CLP series utilizes a unique design approach at this power level, leveraging zero voltage switching techniques in conjunction with quasi-resonant power factor correction (PFC) circuits. Protection features include overcurrent (OCP), overvoltage (OVP), and overtemperature (OTP). * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit Input Voltage - Continuous All 90 264 Vac Operating Ambient Temperature All -40 85 °C (see Thermal Considerations section) Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m Isolation Voltage – Input to output All 3000 Vac Input to safety ground All 1500 Vac Outputs to safety ground All 50 Vac Electrical Specifications Parameter Device Min Typ Max Unit Operating Input Voltage All 90 115/230 264 Vac Input Source Frequency All 47 50/60 63 Hz Input Current (VIN = 90Vac) All 4 ARMS Input Power Factor (115VAC or 230VAC in at full load) All 0.95 Inrush Transient Current (V = 264Vac, T = 25ºC) All 100 A Peak IN amb Leakage Current to earth ground (VIN = 264Vac) All 2 mA Output Voltage Setpoint All 24 Vdc Output Voltage Tolerance (due to set point, temperature variations, All -3 3 % load and line regulation) Output Voltage Adjustment Range All 22.8 25.2 Vdc Output Load Regulation All 1 %Vout Output Line Regulation All 0.5 %Vout Output Ripple and Noise – measured with 0.1µF ceramic capacitor in 1 parallel with 10µF electrolytic capacitor, at 25°C All 360 mV p-p Peak-to-peak (20MHz Bandwidth) Dynamic Load Response – 50% to 100% load transient, 1A/µs slew rate Output voltage deviation All 5% % Settling Time All 500 µs Output Current All 0 8.33 Adc Output Current Limit Inception All 110 160 % I O,max Maximum Output Capacitance All 3000 µF Efficiency at 25°C: V = 230Vac, 20% load All 88.1 % IN 50% load All 92.7 % 100% load All 93.1 % V = 115Vac, 20% load All 88.6 % IN 50% load All 91.5 % 100% load All 90.8 % Holdup Time – VIN = 115Vac, 100% load All 11 ms VIN = 230Vac, 100% load All 11 ms Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. 1 Below -25°C, output ripple may exceed the specified level. Specification will be met after warm up period of 15s. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 2 GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power General Specifications Parameter Device Symbol Typ. Unit 9 Calculated Reliability based on Telcordia SR-332 Issue 2: Method 1 FIT 287.3 10 /Hours Case 3 (V =230Vac, I = 8.34A, T = 40ºC, airflow 200LFM, 90% All IN o A confidence) MTBF 3,480,997 Hours 198 g Weight All 7.0 oz. Feature Specifications Parameter Device Min Typ Max Unit Output Voltage Rise Time (from 10 to 90% of final value) All 20 ms Delay from Input being applied to all outputs being in regulation All 2000 ms Output Overvoltage Protection All 28.5 33.5 Vdc 2 Input Undervoltage lockout Turn-on Threshold All 75 80 90 Vac Turn-off Threshold All 65 75 88 Vac Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. 2 The undervoltage lockout thresholds vary with output load current level – decreasing as the load goes down Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 3 GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Environmental Specifications Parameter Device Specification/Test Radiated Emissions All CISPR22 Class A with 3dB margin Conducted Emissions All CISPR22 Class B with 3dB margin ESD All IEC61000-4-2, Level 3 Radiated Susceptibility All IEC61000-4-3, Level 2 Electrical Fast Transient Common Mode All IEC61000-4-4, Level 3 Surge Immunity All IEC61000-4-5, Level 3 Conducted RF Immunity All IEC61000-4-6, Level 3 Output stays within regulation for either ½ cycle Input Voltage Dips All interruption or 25% dip from nominal line for 1 second Input Harmonics All IEC61000-3-2 Shock and Vibration All IPC-9592B Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and output) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and output) All Minimum of 5 MΩ Class 1, IEC60950, EN60950, with the following deviations: Safety Standards All Nemko, UL 60950 (Recognized Component), cUL (Canadian Approval by UL) Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 4 GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Characteristic Curves The following figures provide typical characteristics for the CLP0224 power supply 95% 10 90% 8 Vin=230V 85% 6 Vin=115V 2m/s (400LFM) 80% 4 1m/s (200LFM) 75% 0.5m/s 2 (100LFM) NC 70% 0 0 2 4 6 8 10 25 35 45 55 65 75 85 O OUTPUT LOAD, A AMBIENT TEMPERATURE, TA C Figure 1. Power Supply Efficiency versus Output Current. Figure 2. Derating Output Current versus Ambient Temperature and Airflow. Data shown for 115VAC in, at 230VAC in derating is the same or better. For derating at other input voltages, consult the GE Technical representative. TIME, t (10ms/div) TIME, t (10ms /div) Figure 3. Typical output ripple and noise (VIN = 230Vac, Figure 4. Transient Response to Dynamic Load Change from 100% load ). 50% to 100% at Vin = 230Vac. TIME, t (200ms/div) TIME, t (200ms/div) Figure 5. Typical Start-up (VIN = 115Vac, Full Load). Figure 6. Typical Start-up (VIN = 230Vac, Full load) Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 5 INPUT VOLTAGE (Blue) OUTPUT VOLTAGE OUTPUT VOLTAGE VIN (V) (200V/div) VO (V) (5V/div) EFFICIENCY, η (%) VO (V) (50mV/div) OUTPUT CURRENT, OUTPUT VOLTAGE INPUT VOLTAGE (Blue) OUTPUT VOLTAGE I (A) (5Adiv) V (V) (100mV/div) OUTPUT CURRENT, Io (A) O O V (V) (200V/div) V (V) (5V/div) IN O GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Characteristic Curves (cont.) The following figures provide typical characteristics for the CLP0224 power supply TIME, t (10ms/div) TIME, t (10ms/div) Figure 7. Typical Hold-up waveforms (VIN = 115V, 100% Figure 8. Typical Hold-up waveforms (VIN = 230V, 100% load). load). Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 6 INPUT VOLTAGE (Blue) OUTPUT VOLTAGE V (V) (100V/div) V (V) (5V/div) IN O INPUT VOLTAGE (Blue) OUTPUT VOLTAGE VIN (V) (100V/div) VO (V) (5V/div) GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power power supply is equipped with a thermal shutdown circuit Safety Considerations which detects excessive internal temperatures and shuts the The CLP0224 power supply is intended for inclusion in other unit down. Once the power supply goes into overtemperature equipment and the installer must ensure that it is in shutdown, it will cool before attempting to restart. The compliance with all the requirements of the end application. overtemperature protection circuit will typically kick in when This product is only for inclusion by professional installers the unit is operated at 200W output with an ambient within other equipment and must not be operated as a temperature of 75ºC and 1m/s (200LFM) airflow, when input stand-alone product. The power supply meets Class 1, voltage is 115Vac. At 230Vac, the OTP kicks in at 80ºC. IEC60950, EN60950, with the following deviations: Nemko. UL 60950 (Recognized Component) C-UL (Canadian Approval by Input Undervoltage Lockout UL). At input voltages below the input undervoltage lockout limit, power supply operation is disabled. The power supply will begin to operate at an input voltage above the undervoltage Feature Descriptions lockout turn-on threshold. On/Off Considerations The power supply output is available when the AC input is within operating range. No On/Off control is provided. Output Voltage Adjustment The output voltage can be adjusted between 22.8V and 25.2V using a potentiometer on the power supply. Potentiometer [RV1] Fig. 9. Diagram showing location of the potentiometer used to adjust the power supply output voltage. Overcurrent Protection To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power supply operates normally once the output current is brought back into its specified range. Overvoltage Protection Overvoltage protection is a feature of the CLP0224 power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and latches off until the overvoltage condition is removed. It is necessary to recycle the input to restart the power supply when this protection is activated. Overtemperature Protection The CLP0224 also features overtemperature protection in order to provide additional protection in a fault condition. The Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 7 h t t p: / / pow e r. sa ge r. c om GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Table 1. Output Power Capability when the CLP0224 is Thermal Considerations operated in a sealed enclosure with thermal pad for The power supply can be operated in a variety of thermal conduction cooling. environments; however sufficient cooling should be provided Ambient Temperature (ºC) Max. Output Power (W) to ensure reliable operation. 25 180 40 160 Considerations include ambient temperature, airflow, power 55 130 supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is based on measurements taken in a wind tunnel. Heat Transfer via Convection Increased airflow through the power supply enhances the heat transfer via convection. Figure 11 shows the preferred airflow direction. Contact your GE technical representative for derating information in other airflow directions. Fig. 10. Preferred airflow direction for cooling. Operation In a Sealed Enclosure The CLP0224 power supply can also be operated in a sealed enclosure provided proper means for removing heat from the power supply are used. Figure 11 shows an arrangement where a thermally conductive pad is used to transfer heat from the bottom of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in Table 1. Note that the Ambient Temperature shown in Table 1 is that outside the sealed enclosure, the CLP0224 may see higher ambient temperatures. Enclosure Wall Thermally Conductive Pad Fig. 11. Example arrangement of the CLP0224 for sealed Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. enclosure applications. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Company. All rights reserved. Page 8 GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power EMI performance All CLP0224 power supplies are specified to meet conducted Class B EMI requirements per CISPR 22 (EN55022) with at least 3dB of margin. Results of tests conducted without any external filtering are shown below. CLP0224FPXXZ01A (115VAC in, 24V @ 200W out, Negative of Output Grounded) CLP0224FPXXZ01A (230VAC in, 24V @ 200W out, Negative of Output Grounded) Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 9 h t t p: / / pow e r. sa ge r. c om 1 2 3 GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Mechanical Outline Dimensions are in millimeters. Tolerances: x.x mm ± 0.5mm [unless otherwise indicated] x.xx mm ± 0.25mm 101.600mm [4.000"] The hole is connected to GND 94.720mm [3.681"] TOP VIEW Input Connector HDR1 PIN1 - NEUTRAL 50.800mm 43.840mm 43.840mm [2.000"] [1.726"] [1.726"] PIN3 - LINE ? 3.30mm [4 Through Holes] Output Connector HDR2 PIN 1 & 2 - Vo PIN 3 & 4 - RTN SIDE VIEW 33.0mm MAX 37.2mm MAX [1.299"] [1.46"] 2.54mm [0.100"] 1.60mm [0.0629"] PCB thickness Minimum clearance of 6mm required on bottom of the unit. Potentiometer [RV1] 3D-VIEW HDR1 HDR2 Safety Label SL Number Label Product Label Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. May 25, 2015 ©2012 General Electric Company. All rights reserved. Page 10 Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Connector Information Connector Connector on Power Supply Mating Connector AC Input Connector (HDR1) Molex 26-50-3030 Molex 09-50-3031 DC Output Connector (HDR2) Molex 39-28-1043 Molex 39-01-2040 DC Output Connector (HDR2) for Screw TE 282856-2 None needed output terminal option Pinout Information DC Output Connector (HDR2) DC Output Connector (HDR2) AC Input Connector (HDR1) TE 282856-2 option Molex 39-28-1043 option Pin 1 Neutral Pin 1 VO Pin 1 VO Pin 2 NC (removed) Pin 2 RTN Pin 2 VO Pin 3 Line Pin 3 RTN Pin 4 RTN Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Corporation. All rights reserved. Page 11 GE Eneregy CLP0224 SERIES Data Sheet GE 200 Watt Open Frame Power Supply Measures: 4.00 x 2.00 x 1.40”” CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Ordering Information Please contact your GE Critical Power Sales Representative for pricing, availability and optional features. Table 2. Device Codes Input Output Output Output Temperature Device Code Voltage Range Voltage Current Connection Range CLP0224FPXXXZ01A 90 – 264Vac 24.0Vdc 8.33A Connector -40 to 85ºC CLP0224FPMXXZ01A 90 – 264Vac 24.0Vdc 8.33A Screw Terminals -40 to 85ºC Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 www.gecriticalpower.com GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no Specifications are subject to change without notice. It is responsibility of each customer to thoroughly test each product and part number under their unique parameters and environments to ensure a product will work properly and reliably. liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. Click below for more details, to buy on-line or request volume pricing: (866) 588-1750 power@sager .com http://power.sager.com/ge-energy-CLP0224-power-supply.html h t t p: / / pow e r. sa ge r. c om May 25, 2015 ©2012 General Electric Company. All International rights reserved. Version 1.0