Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power Features  Compact size 76.2 mm x 127 mm x 36.8 mm 3 (3 in x 5 in x 1.45 in) with density of 20.7 W/in  Universal AC Input Range (90 – 265VAC)  Output voltage of 12V (adjustable ±5%)  Standby output of 5V @ 1A (standard versions)  Maximum output current of 37.5A @ 12Vout (450W)  High efficiency (92% at Full Load, 230VAC in)  450W capability at 42ºC and 1m/s airflow with derating at higher temperatures or lower airflows  Capable of 320W out in sealed enclosure applications with enclosure ambient at 55ºC  Output overcurrent protection (non-latching)  Overtemperature protection  Output overvoltage protection  Minimum of 11ms of holdup time at 450W out Applications  Parallelable with output current sharing (option)  Industrial equipment  Active power factor corrected input  Telecommunications equipment  Conducted EMI - meets CISPR22 (EN55022) and FCC Class B requirements  Meets IEC61000-4-5, Level 4 (2kV/4kV)   Compliant to RoHS II EU “Directive 2011/65/EU”  UL and cUL approved to UL/CSA60950-1, TUV (EN60950-1), CE Mark (for LVD) and CB Report available  ISO** 9001 and ISO 14001 certified manufacturing facilities Description In a small 3 x 5 inch footprint, the 12Vdc single-output CLP0412 open frame power supply delivers 92 percent typical power efficiency and 450W output at 42˚C and 1m/s airflow. With it’s small size, the CLP series is specifically designed to handle power 3 challenges associated with tight space and low airflow. Offering a high 20.7W/in power density in a 1U high, fan-less form factor, the CLP series addresses a broad range of applications in new products from industrial equipment and communications original equipment manufacturers (OEMs). Higher temperature operation is possible at derated output. The CLP series utilizes a unique design approach at this power level, leveraging zero voltage switching techniques in conjunction with quasi-resonant power factor correction (PFC) circuits. Protection features include overcurrent (OCP), overvoltage (OVP), and overtemperature (OTP). * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit Input Voltage - Continuous All 90 265 Vac For up to 10 seconds All 90 275 Vac Operating Ambient Temperature All -40 85 °C (see Thermal Considerations section) Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m Isolation Voltage – Input to output All 3000 Vac Input to safety ground All 1500 Vac Outputs to safety ground All 50 Vac Electrical Specifications Parameter Device Min Typ Max Unit Operating Input Voltage All 90 115/230 265 Vac Input Source Frequency All 47 50/60 63 Hz Input Current (VIN = 90Vac) All 5.57 ARMS Input Power Factor (230Vac, Full Load) All 0.95 Inrush Transient Current (V = 265Vac, T = 25ºC) All 60 A Peak IN amb Leakage Current to earth ground (V = 265Vac) All 3.5 mA IN Output Voltage Setpoint All 12 Vdc Output Voltage Tolerance (due to set point, temperature variations, All -2 2 % load and line regulation) Output Voltage Adjustment Range All 11.4 12.6 Vdc Output Remote Sense Range All 250 mVdc Output Load Regulation All 1 %Vout Output Line Regulation All 0.5 %Vout Output Ripple and Noise – measured with 0.1µF ceramic capacitor in 1 parallel with 470µF polymer capacitor All 240 mV p-p Peak-to-peak (20MHz Bandwidth) Dynamic Load Response – 50% to 100% load transient, 1A/µs slew rate Output voltage deviation All 5% % Settling Time All 500 µs Output Current All 0 37.5 Adc Output Current Limit Inception All 105 140 % IO,max Maximum Output Capacitance All 10000 µF Standby Output Voltage All 5 Vdc Standby Output Current All 1 Adc Efficiency: V = 230Vac, 20% load All 86.8 % IN 50% load All 91.7 % 100% load All 91.9 % V = 115Vac, 20% load All 85.8 % IN 50% load All 89.9 % 100% load All 89.7 % 2 Holdup Time – VIN = 115 or 230Vac, 450W load All 11 ms 1 Output ripple specification is met over 25 to 85ºC 2 Holdup time may be lower at cold temperatures February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Page 2 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac input; 12Vdc output; 450W Output Power General Specifications Parameter Device Symbol Typ. Unit Calculated Reliability based on Telcordia SR-332 Issue 3: Method 1 Case 3 (V =230Vac, I = 30A, T = 40ºC, airflow 200LFM, 90% All MTBF 2,938,636 Hours IN o A confidence) 382 g Weight All 13.5 oz. Feature Specifications Parameter Device Min Typ Max Unit On/Off Signal Interface – signal referenced to GND Logic Low (Power Supply ON) Input Low Current All 7 mA Input Low Voltage All 1 V Logic High (Power Supply OFF) Input High Current All 600 µA Input Voltage All 5.5 V Delay from ON/OFF being enabled to start of output voltage rise All 50 ms Output Voltage Rise Time (from 10 to 90% of final value) All 20 ms Delay from Input being applied to all outputs being in regulation All 1 s Output Overvoltage Protection All 13.8 16 Vdc 3 Input Undervoltage lockout Turn-on Threshold (100% load) All 85.0 87.6 90 Vac Turn-off Threshold (100% load) All 82.0 83.9 88 Vac DC OK – open collector, High when output available Sink Current All 4 mA Maximum Collector Voltage All 12 V 3 Undervoltage lockout threshold may vary with output load current level – decreasing as load goes lower February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Page 3 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power Environmental Specifications Parameter Device Specification/Test 4 Radiated Emissions All CISPR22 Class B with 3dB margin Conducted Emissions All CISPR22 Class B with 6dB margin ESD All IEC61000-4-2, Level 4 Performance Criteria A 5 Radiated Susceptibility All IEC61000-4-3, Level 3 Electrical Fast Transient Common Mode All IEC61000-4-4, Level 3 Surge Immunity All IEC61000-4-5, Level 4 Conducted RF Immunity All IEC61000-4-6, Level 3 Output stays within regulation for either ½ cycle Input Voltage Dips All interruption or 25% dip from nominal line for 1 second Input Harmonics All IEC61000-3-2 Shock and Vibration All Per IPC-9592B, Class II Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and output) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and output) All Minimum of 5 M Class 1, IEC60950, EN60950, with the following deviations: Safety Standards All Nemko, UL 60950 (Recognized Component), cUL (Canadian Approval by UL) 4 Meets when tested in a suitable enclosure 5 Meets when tested in a suitable enclosure February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Page 4 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 264Vac input; 12Vdc output; 450W Output Power Characteristic Curves The following figures provide typical characteristics for the CLP0412 power supply 95 93 91 89 87 Vin=115VAC 85 Vin=230VAC 83 81 79 77 75 0 5 10 15 20 25 30 35 40 O OUTPUT LOAD, A AMBIENT TEMPERATURE, T C A Figure 1. Power Supply Efficiency versus Output Current. Figure 2. Data shown for model CLP0412FPXXXZ03A, 115VAC in. At 230VAC in derating is the same or better. Standby output is loaded at 0.25A. For derating at other input voltages and other models, consult the GE Technical representative. TIME, t (5ms/div) TIME, t (200µs /div) Figure 3. Typical output ripple and noise (VIN = 115Vac, Figure 4. Transient Response to Dynamic Load Change from 100% load ). 50% to 100% at Vin = 115Vac. TIME, t (200ms/div) TIME, t (200ms/div) Figure 5. Typical Start-up (VIN = 90Vac, Full Load). Figure 6. Typical Start-up (VIN = 230Vac, Full load) February 7, 2017 ©2017 General Electric Company. All rights reserved. Page 5 OUTPUT VOLTAGE INPUT VOLTAGE (Red) OUTPUT VOLTAGE EFFICIENCY,  (%) VO (V) (50mV/div) VIN (V) (100V/div) VO (V) (2V/div) INPUT VOLTAGE (Red) OUTPUT VOLTAGE OUTPUT CURRENT, OUTPUT VOLTAGE OUTPUT CURRENT, Io (A) V (V) (200V/div) V (V) (2V/div) I (A) (18.8Adiv) V (V) (100mV/div) IN O O O Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power Characteristic Curves (cont.) The following figures provide typical characteristics for the CLP0412 power supply TIME, t (10ms/div) TIME, t (10ms/div) Figure 7. Typical Hold-up waveforms (VIN = 115V, 100% Figure 8. Typical Hold-up waveforms (VIN = 230V, 100% load). load). February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Page 6 INPUT VOLTAGE (Green) OUTPUT VOLTAGE VIN (V) (100V/div) VO (V) (2V/div) INPUT VOLTAGE (Green) OUTPUT VOLTAGE VIN (V) (100V/div) VO (V) (2V/div) Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac input; 12Vdc output; 450W Output Power Overtemperature Protection (OTP) Safety Considerations The CLP0412 embedded power supply is intended for For additional protection in a fault condition the CLP0412 is inclusion in an end product equipment and shall be installed equipped with a thermal shutdown circuit which detects in compliance with the enclosure, mounting, spacing, excessive internal temperatures and shuts the unit down. Once casualty and segregation requirements of the end-use the power supply goes into overtemperature shutdown, it will application. A suitable Electrical and Fire enclosure shall be cool before attempting to restart. The overtemperature provided and is not intended to be operated as a stand- protection circuit will typically kick in when the unit is operated alone product. It is cURus, TUV approved using the at 450W output with an ambient temperature of 53ºC and applicable requirements in the Safety of Information 1m/s (200LFM) airflow. In a sealed enclosure OTP will depend Technology Equipment – Safety – Part 1: General on enclosure design and cooling. Requirements, ANSI/UL60950-1-2014 and CAN/CSA C22.2 Input Undervoltage Lockout No. 60950-1-07, Second Edition + A2:2014 (MOD), dated October 14, 2014 and EN60950-1:2006+A2:2013. A CB At input voltages below this limit, power supply operation is nd report to the requirement of IEC60950-1 2 Ed. + Am1 + disabled. The power supply will begin to operate at an input Am2 with global national deviations has been issued. voltage above the undervoltage lockout turn-on threshold DC OK Feature Descriptions The CLP0412 provides a DC OK signal that indicates when the output has come up and is in regulation. This is an open- Standby Power Supply collector type signal that goes high when the output is A standby output of 5V in the CLP0412 power supply comes available and within regulation. up when AC input in the operating range is applied. Power Good LED Remote On/Off A green LED on board the power supply illuminates when the The CLP0412 power supply features a TTL-compatible main output voltage is above 10V. On/Off control input. The power supply turns ON when the Paralleling with Active Output Current Sharing On/Off input goes low, and turns OFF when the input goes (option) high. Note that if the On/Off pin is left unconnected, the power supply main output will turn ON when AC input is For modules with this option, paralleling of up to four power present. units is supported. Current sharing of multiple units is implemented by connecting the Parallel pins together and Output Voltage Adjustment connecting identical output voltage and remote sense polarity For all units, the output voltage can be adjusted between 11.4V pins of the modules together at the load (see Figure 9). At load and 12.6V using a potentiometer on the power supply. current levels above 20%, the output currents of multiple power supplies are within ±5% of the full load value. When not Remote Sense using this feature, paralleling pins should be left unconnected. For all versions, the power supply has both positive and negative remote sense connections that can be connected to the positive and negative rails of the main output near the load. The power supply operates even without the remote sense connections being made. Overcurrent Protection To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power supply operates normally once the output current is brought back into its specified range. Overvoltage Protection Overvoltage protection is a feature of the CLP0412 power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and latches off until the overvoltage condition is removed. It is necessary to recycle the input to restart the power supply when this protection is activated. Fig. 9. Paralleling Connections for CLP0412 units. February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Page 7 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power Thermal Considerations The power supply can be operated in a variety of thermal environments; however sufficient cooling should be provided to ensure reliable operation. Considerations include ambient temperature, airflow, power supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is based on measurements taken during testing in a wind tunnel or temperature chamber. Heat Transfer via Convection Enclosure Wall Increased airflow through the power supply enhances the heat transfer via convection. Figure 10 shows the preferred airflow direction. Contact your GE technical representative for derating information in other airflow directions. Enclosure Wall Thermally Conductive Pad Fig. 11. Example arrangement of the CLP0412 for sealed enclosure applications. Difference Between the CLP0412FPXXXZ01A and CLP0412FPXXXZ03A Product Codes The only difference between Z01A (Enclosure Version) and the Z03A (Airflow Version) is the over temperature protection (OTP) setpoints. For the Z01A enclosure version, the OTP setpoints Fig. 10. Preferred airflow direction for cooling. were lowered to protect the unit from excessive temperatures in the enclosure environment. For the Z03A airflow version the OTP trip points were increased to a higher temperature, while Operation in a Sealed Enclosure (CLP0412FPXXXZ01A) still maintaining safe component temperatures. OTP setpoints were increased on the airflow version in order to obtain better The CLP0412 power supply can also be operated in a sealed derating performance in airflow applications. enclosure or in an environment where cooling is primarily via conduction. Figure 11 shows an arrangement where thermally conductive pads are used to transfer heat from the top and bottom of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in Table 1. Table 1. Output Power Capability when the CLP0412FPXXXZ01A is cooled primarily via conduction. Cold Wall Temperature Max. Output Power (W) (ºC) 25 420 55 320 February 7, 2017 ©2017 General Electric Company. All rights reserved. Page 8 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac input; 12Vdc output; 450W Output Power Mechanical Outline 3D VIEW February 7, 2017 ©2017 General Electric Corporation. All rights reserved. Page 9 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power Table 2. Connector Information Connector Connector on Power Supply Mating Connector AC Input Connector (HDR1) Molex 41671-3473 or equivalent Molex 09-50-8031 or equivalent DC Output Connector (HDR2) Molex 172298-1208 or equivalent Molex 172258-1008 or equivalent 6 Auxiliary Connector (HDR3) FCI 98414-G04-10ULF or equivalent FCI 90311-010LF or equivalent Table 3. Pinout Information AC Input Connector (HDR1) DC Output Connector (HDR2) Auxiliary Connector (HDR3) PIN 1 Line PIN 1, 2, 3, 4 VOUT + PIN A1 5V Standby PIN B1 PARALLEL PIN 2 NC (Removed) PIN 5, 6, 7, 8 VOUT – (Return) PIN A2 5V Standby PIN B2 5V Standby Return PIN 3 Neutral PIN A3 NC PIN B3 5V Standby Return PIN A4 REMOTE SENSE + PIN B4 DC_OK PIN A5 REMOTE SENSE − PIN B5 ON/OFF February 7, 2017 ©2017 General Electric Company. All rights reserved. Page 10 Data Sheet GE CLP0412 Open Frame Power Supply 90 - 265Vac input; 12Vdc output; 450W Output Power Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 4. Device Codes Input Output Output On/Off Standby Temperature Intended Device Code Voltage Comcodes Voltage Current Control Supply Range Application Range Enclosed with Negative CLP0412FPXXXZ01A 90 – 265Vac 12.0Vdc 37.5A 5V @ 1A -40 to 85ºC conduction CLP0412FPXXXZ01A Logic cooling* Open with Negative CLP0412FPXXXZ03A 90 – 265Vac 12.0Vdc 37.5A 5V @ 1A -40 to 85ºC external CLP0412FPXXXZ03A Logic airflow *Enclosure not provided with power supply. To be designed by user. Different OTP setting than open frame version. See Page 8 for details Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 www.gecriticalpower.com GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. February 7, 2017 ©2017 General Electric Company. All International rights reserved. Version 1.5