Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches HS5E Miniature Interlock Switches with Solenoid Spring Lock Type Features: • Automatically locks the actuator without power applied to the solenoid • After the machine stops, unlocking is completed by the solenoid, providing high safety features • Manual unlocking is possible in the event of power failure or maintenance • Gold-plated contacts Solenoid Lock Type Features: • The actuator is locked when energized • The actuator is unlocked when de-energized • Flexible locking function can be achieved for an application where locking is not required and sudden stopping of machine must be prevented • Gold-plated contacts Straight Actuator (mainly for sliding doors 2 Actuator Entry Slots Metallic Head Right-angle Actuator Manual Unlocking Actuator Slot Green LED Indicator Integrated Cable 800-262-IDEC (4332) • USA & Canada 299 HS5E Solenoid Locking Safety Switches Part Numbers Spring Lock Type (Power Solenoid to VA Lock) Part Number Cable Circuit Code Contact Configuration With LED and Rear Length Without LED With LED Unlock Button Door Monitor Lock Monitor (Actuator Inserted) (Solenoid OFF) (+) (–) A2 A1 A 1m HS5E-A4001 HS5E-A4401-G HS5E-A44L01-G Main Circuit: Main Circuit: 1NC+1NC 11 12 41 42 Monitor Circuit: 23 24 3m HS5E-A4003 HS5E-A4403-G HS5E-A44L03-G Door Monitor Circuit: 1NO Lock Monitor Circuit: 1NO Monitor Circuit: 53 54 5m HS5E-A4005 HS5E-A4405-G HS5E-A44L05-G B 1m HS5E-B4001 HS5E-B4401-G Main Circuit: 11 12 41 42 Main Circuit: 1NC+1NC 3m HS5E-B4003 HS5E-B4403-G Monitor Circuit: 23 24 Door Monitor Circuit: 1NO Monitor Circuit: 51 52 5m HS5E-B4005 HS5E-B4405-G Lock Monitor Circuit: 1NC C 1m HS5E-C4001 HS5E-C4401-G HS5E-C44L01-G Main Circuit: 11 12 41 42 Main Circuit: 1NC+1NC 3m HS5E-C4003 HS5E-C4403-G HS5E-C44L03-G Monitor Circuit: 21 22 Door Monitor Circuit: 1NC Monitor Circuit: 53 54 5m HS5E-C4005 HS5E-C4405-G HS5E-C44L05-G Lock Monitor Circuit: 1NO D 1m HS5E-D4001 HS5E-D4401-G HS5E-D44L01-G 11 12 41 42 Main Circuit: Main Circuit: 1NC+1NC 3m HS5E-D4003 HS5E-D4403-G HS5E-D44L03-G 21 22 Monitor Circuit: Door Monitor Circuit: 1NC 51 52 Monitor Circuit: 5m HS5E-D4005 HS5E-D4405-G HS5E-D44L05-G Lock Monitor Circuit: 1NC 1m HS5E-F4001 HS5E-F4401-G HS5E-F44L01-G F Main Circuit: 11 12 41 42 3m HS5E-F4003 HS5E-F4403-G HS5E-F44L03-G Main Circuit: 1NC+1NC 21 22 Monitor Circuit: Monitor Circuit: 31 32 Door Monitor Circuit: 2NC 5m HS5E-F4005 HS5E-F4405-G HS5E-F44L05-G 1m HS5E-G4001 HS5E-G4401-G HS5E-G44L01-G G Main Circuit: 11 12 41 42 3m HS5E-G4003 HS5E-G4403-G HS5E-G44L03-G Main Circuit: 1NC+1NC Monitor Circuit: 21 22 Monitor Circuit: 33 34 Door Monitor Circuit: 1NC, 1NO 5m HS5E-G4005 HS5E-G4405-G HS5E-G44L05-G 1m HS5E-H4001 HS5E-H4401-G H Main Circuit: 11 12 41 42 3m HS5E-H4003 HS5E-H4403-G Main Circuit: 1NC+1NC 51 52 Monitor Circuit: 61 62 Monitor Circuit: Door Monitor Circuit: 2NC 5m HS5E-H4005 HS5E-H4405-G 1m HS5E-J4001 HS5E-J4401-G J Main Circuit: 11 12 41 42 3m HS5E-J4003 HS5E-J4403-G Main Circuit: 1NC+1NC Monitor Circuit: 51 52 Monitor Circuit: 63 64 Door Monitor Circuit: 1NC, 1NO 5m HS5E-J4005 HS5E-J4405-G The contact configuration shows the status when the actuator is inserted and the switch is locked. The contact configuration shows the status when the indicator is installed. Actuators are not supplied with the interlock switch and must be ordered separately. Dual Safety Circuit type Circuit Code Contact Configuration Cable Length Part Number Door Monitor Lock Monitor (Actuator Inserted) (Solenoid ON) (+) (–) A2 A1 DD 1m HS5E-DD4401-G Main Circuit: 1NC+1NC Main Circuit 1: 11 12 41 42 3m HS5E-DD4403-G 1NC+1NC Main Circuit 2: 21 22 51 52 5m HS5E-DD4405-G The contact configuration shows the status when the actuator is inserted and the switch is locked. Actuators are not supplied with the interlock switch and must be ordered separately. www.IDEC.com 300 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches Four-circuit Independent Output Type (Spring Lock) Circuit Code Contact Configuration Cable Length Part Number Door Monitor Lock Monitor (Actuator Inserted) (Solenoid OFF) (+) (–) A2 A1 VA 1m HS5E-VA4401-G Monitor Circuit: 11 12 41 42 Monitor Circuit: 23 24 3m HS5E-VA4403-G Door Monitor Circuit: 1NC, 1NO Lock Monitor Circuit: 1NC, 1NO Monitor Circuit: 53 54 5m HS5E-VA4405-G VB 1m HS5E-VB4401-G Monitor Circuit: 11 12 41 42 3m HS5E-VB4403-G Monitor Circuit: 23 24 Door Monitor Circuit: 1NC, 1NO Monitor Circuit: 51 52 5m HS5E-VB4405-G Lock Monitor Circuit: 2NC VC 1m HS5E-VC4401-G Monitor Circuit: 11 12 41 42 3m HS5E-VC4403-G 21 22 Monitor Circuit: Door Monitor Circuit: 2NC Monitor Circuit: 53 54 5m HS5E-VC4405-G Lock Monitor Circuit: 1NC, 1NO VD 1m HS5E-VD4401-G Monitor Circuit: 11 12 41 42 3m HS5E-VD4403-G Monitor Circuit: 21 22 Door Monitor Circuit: 2NC Monitor Circuit: 51 52 5m HS5E-VD4405-G Lock Monitor Circuit: 2NC The contact configuration shows the status when the actuator is inserted and the switch is locked. Actuators are not supplied with the interlock switch and must be ordered separately. Four-circuit Independent Output Type (Solenoid Lock) Circuit Code Contact Configuration Cable Length Part Number Door Monitor Lock Monitor (Actuator Inserted) (Solenoid OFF) (+) (–) A2 A1 VA 1m HS5E-VA7Y401-G Monitor Circuit: 11 12 41 42 Monitor Circuit: 23 24 3m HS5E-VA7Y403-G Door Monitor Circuit: 1NC, 1NO Lock Monitor Circuit: 1NC, 1NO Monitor Circuit: 53 54 5m HS5E-VA7Y405-G VB 1m HS5E-VB7Y401-G Monitor Circuit: 11 12 41 42 3m HS5E-VB7Y403-G Monitor Circuit: 23 24 Door Monitor Circuit: 1NC, 1NO Monitor Circuit: 51 52 5m HS5E-VB7Y405-G Lock Monitor Circuit: 2NC VC 1m HS5E-VC7Y401-G Monitor Circuit: 11 12 41 42 3m HS5E-VC7Y403-G 21 22 Monitor Circuit: Door Monitor Circuit: 2NC Monitor Circuit: 53 54 5m HS5E-VC7Y405-G Lock Monitor Circuit: 1NC, 1NO VD 1m HS5E-VD7Y401-G Monitor Circuit: 11 12 41 42 3m HS5E-VD7Y403-G Monitor Circuit: 21 22 Door Monitor Circuit: 2NC Monitor Circuit: 51 52 5m HS5E-VD7Y405-G Lock Monitor Circuit: 2NC The contact configuration shows the status when the actuator is inserted and the switch is locked. Actuators are not supplied with the interlock switch and must be ordered separately. 800-262-IDEC (4332) • USA & Canada 301 HS5E Solenoid Locking Safety Switches Solenoid Lock Type (Remove Power to Unlock) Part Number Cable Circuit Code Contact Configuration Length Without LED With LED Door Monitor Lock Monitor (Actuator Inserted) (Solenoid OFF) (+) (–) A2 A1 A 1m HS5E-A7Y001 HS5E-A7Y401-G Main Circuit: Main Circuit: 1NC+1NC 11 12 41 42 Monitor Circuit: 23 24 3m HS5E-A7Y003 HS5E-A7Y403-G Door Monitor Circuit: 1NO Lock Monitor Circuit: 1NO Monitor Circuit: 53 54 5m HS5E-A7Y005 HS5E-A7Y405-G B 1m HS5E-B7Y001 HS5E-B7Y401-G Main Circuit: 11 12 41 42 Main Circuit: 1NC+1NC 3m HS5E-B7Y003 HS5E-B7Y403-G Monitor Circuit: 23 24 Door Monitor Circuit: 1NO Monitor Circuit: 51 52 5m HS5E-B7Y005 HS5E-B7Y405-G Lock Monitor Circuit: 1NC C 1m HS5E-C7Y001 HS5E-C7Y401-G Main Circuit: 11 12 41 42 Main Circuit: 1NC+1NC 3m HS5E-C7Y003 HS5E-C7Y403-G Monitor Circuit: 21 22 Door Monitor Circuit: 1NC Monitor Circuit: 53 54 5m HS5E-C7Y005 HS5E-C7Y405-G Lock Monitor Circuit: 1NO D 1m HS5E-D7Y001 HS5E-D7Y401-G 11 12 41 42 Main Circuit: Main Circuit: 1NC+1NC 3m HS5E-D7Y003 HS5E-D7Y403-G 21 22 Monitor Circuit: Door Monitor Circuit: 1NC 51 52 Monitor Circuit: 5m HS5E-D7Y005 HS5E-D7Y405-G Lock Monitor Circuit: 1NC 1m HS5E-F7Y001 HS5E-F7Y401-G F Main Circuit: 11 12 41 42 3m HS5E-F7Y003 HS5E-F7Y403-G Main Circuit: 1NC+1NC 21 22 Monitor Circuit: Monitor Circuit: 31 32 Door Monitor Circuit: 2NC 5m HS5E-F7Y005 HS5E-F7Y405-G 1m HS5E-G7Y001 HS5E-G7Y401-G G Main Circuit: 11 12 41 42 3m HS5E-G7Y003 HS5E-G7Y403-G Main Circuit: 1NC+1NC Monitor Circuit: 21 22 Monitor Circuit: 33 34 Door Monitor Circuit: 1NC, 1NO 5m HS5E-G7Y005 HS5E-G7Y405-G 1m HS5E-H7Y001 HS5E-H7Y401-G H Main Circuit: 11 12 41 42 3m HS5E-H7Y003 HS5E-H7Y403-G Main Circuit: 1NC+1NC 51 52 Monitor Circuit: 61 62 Monitor Circuit: Door Monitor Circuit: 2NC 5m HS5E-H7Y005 HS5E-H7Y405-G 1m HS5E-J7Y001 HS5E-J7Y401-G J Main Circuit: 11 12 41 42 3m HS5E-J7Y003 HS5E-J7Y403-G Main Circuit: 1NC+1NC Monitor Circuit: 51 52 Monitor Circuit: 63 64 Door Monitor Circuit: 1NC, 1NO 5m HS5E-J7Y005 HS5E-J7Y405-G The contact configuration shows the status when the actuator is inserted and the switch is locked. The contact configuration shows the status when the indicator is installed. Actuators are not supplied with the interlock switch and must be ordered separately. Actuator Keys & Accessories (order separately) Appearance Part Number Description Item Part Number Description Padlock Hasp (prevents unauthorized insertion HS9Z-A51 Straight HS9Z-PH5 of actuator) Mounting Plate (allows easy mounting to HS9Z-A52 Right-angle HS9Z-SP51 aluminum frames) HS9Z-A53 Angle adjustable vertical operation HS9Z-T3 Manual unlock key (long type - metal) Angle adjustable horizontal/vertical HS9Z-A55 HS9Z-SH5 Sliding Actuator 1 operation Plug Actuator (allows switch to be used as 1. The actuator tensile strength is 500N minimum. HS9Z-A5P 2. Actuators are not included and must be included separately. interlock plug unit) www.IDEC.com 302 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches Specifications ISO14119, IEC60947-5-1, EN60947-5-1 (TÜV approval), EN1088, GS-ET-19 Conforming Standards (BG approval), UL508, CSA C22.2, No. 14, GB 140485.5 (CCC approval) IEC60204-1/EN60204-1 Application Standards IEC60204-1/EN60204-1 Operating Temperature –25 to 50°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Operating Environment Degree of pollution: 3 Impulse Withstand Voltage 2.5 kV (between LED, solenoid and grounding: 0.5 kV) Between live and dead metal parts: 100 MΩ minimum Insulation Resistance Between live metal part and ground: 100 MΩ minimum (DC megger) Between live metal parts: 100 MΩ minimum Between Terminals of the same pole: 100 MΩ minimum Electric Shock Protection Class Class II (IEC61140) Degree of Protection IP67 (IEC60529) 2 Operating extremes: 100 m/s (10 G) Shock Resistance 2 Damage limits: 1000 m/s (100 G) Operating extremes: 10 to 55 H, amplitude 0.35 mm minimum Vibration Resistance Damage limits: 30 Hz, amplitude 1.5 mm minimum Actuator Operating Speed 0.05 to 1.0m/s Actuator HS9Z-A51: 11mm minimum Direct Opening Travel Actuator HS9Z-A52/A53/A55: 12mm minimum Direct Opening Force 80N minimum Actuator Retention Force 1400N minimum (GS-ET-19) Operating Frequency 900 operations per hour Mechanical Life 1,000,000 operations minimum (GS-ET-19) 100,000 operations minimum (operating frequency 900 operations per Electrical Life hour, rated load AC-12, 250V, 1A) 50A (250V) (Note: Use 250V/10A fast acting type fuse for short circuit Conditional Short-circuit Current protection.) 2 21AWG - 8-core: 0.5mm or equivalent/core Cable 2 (HS5E-V types: No. 22AWG - 12-core :0.3mm on equivalent/ core) Cable Diameter ø7.6 mm Weight (approx.) 400g - 1m cable type, 580g - 3m cable type, 760g - 5m cable type Specifications Pilot Light Rated Voltage 24V DC Rated Voltage 24V DC Current 266 mA Current 10mA Coil Resistance 90Ω (at 20°C) Light Source LED Operating Voltage Rated voltage x 85% or less (at 20°C) Light Color Green Return Voltage Rated voltage x 10% or more (at 20°C) Maximum Continuous Applying Voltage Rated voltage x 110% Insulation Class Class F Current Ratings 2 Rated Insulation Voltage (U ) 250V (between LED, solenoid and grounding: 30V) i Thermal Current (I ) 2.5A th 1. Minimum applicable load (reference value): 3V AC/DC, 5 mA Rated Voltage (U ) 30V 125V 250V e 2. UL rating: 125V 3. TUV, BG rating: AC-15, 0.5A/250V, DC-13, 0.22A/125V Resistive load (AC12) — 2A 1A AC UL, c-UL rating: Pilot duty AC 0.5A/125V, Pilot duty DC 0.22A/125V Inductive Load (AC15) — 1A 0.5A Rated 3 Current (Ie) Resistive load (DC12) 2A 0.4A 0.2A DC Inductive Load (DC13) 1A 0.22A 0.1A 800-262-IDEC (4332) • USA & Canada 303 HS5E Solenoid Locking Safety Switches Dimensions (mm) and Mounting Hole Layouts HS5E-4-G (with indicator) Horizontal Mounting/Straight Actuator (HS9Z-A51) RP RP 41 26.4 26.4 42.2 32.9 32.9 6.2 5.2 13.4 5.2 6.2 13.4 Actuator Actuator 36.2106 36.2 106 (6.3) Actuator Stop (6.3) Actuator Stop 145.7 145.7 (supplied (supplied separately) separately) ±1 6 Slot Plug 106 (supplied with the switch) (Note) 4-M4 (ø4.3 or M4 tapped hole) Mounting Hole Layout Vertical Mounting/Right-angle Actuator (HS9Z-A52) RP RP 27.7 41.5 32.9 40.3 27.7 32.9 13.4 13.4 Actuator 36.2 106 36.2 106 Actuator Cover Actuator Cover 145.7 (6.3) 145.7 (6.3) Actuator Actuator Stop Actuator Stop (supplied separately) (supplied separately) ±1 7.6 Slot Plug 106 (supplied with the switch) (Note) 4-M4 (ø4.3 or M4 tapped hole) Mounting Hole Layout4 HS5E-44L-G (rear unlocking button type) Horizontal Mounting/Straight Actuator (HS9Z-A51) RP (Actuator Mounting Reference Position) Rear unlocking button mounting 42.2 32.9 41 6.2 5.2 13.4 X ≤ 6 Panel mounting 6 < X < 23 Not mountable 23 ≤ X ≤ 33 Use HS9Z-FL53 rear unlocking button kit (Note) 33 < X ≤ 43 Use HS9Z-FL54 rear unlocking button kit (Note) 36.2 106 HS9Z-A51 Actuator 145.7 (6.3) X = Panel thickness ±1 6 (including panel, mounting frame, and mounting plate) Note: See page 306 for details. Rear Unlocking Button Rear Unlocking Button ø30 (supplied with the switch) 13.4 106 4-ø4.3 or M4 tapped holes 13.4 Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. Actuator Mounting Reference Position Interlock Switch As shown in the figure on the right, the mounting reference position of the Interlock Switch Door Stop actuator when inserted in the interlock switch is where the actuator stop placed Actuator Stop on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator. Actuator Stop Actuator Cover Door Stop HS9Z-A51 Actuator HS9Z-A52 Actuator www.IDEC.com 304 ø18 Rear Unlocking Button Hole (Note) R2.2 R2.2 R2.2 R2.2 R2.2 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview 30 30 20 29.6 28 30 61.6 20 61.6 ±1 61.6 12.6 ±1 ±1 11 11 28 5 5 5 20 27 21.5 LOCK UNLOCK 7.7 M4 22 20 20 11 20 33 35 20 40 20 1 20 1 33 35 33 11 20 20 to 22 40 40 35 20 to 22 29.6 61.6 20 5 20 61.6 28 5 20 to 22 20 20 11 33 35 40 20 1 20 1 33 35 40 106 Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work 2-ø4.3 R2.1 (M4 Holes) HS5E Solenoid Locking Safety Switches Dimensions and Mounting Hole Layouts, continued Straight Actuator (HS9Z-A51) Right-angle Actuator (HS9Z-A52) 6.2 32.4 33 (6) 2 7.2 7.2 5.2 0.8 4.5 0.8 1.6 6.4 • Actuator Mounting Hole Layout (Straight, L-shaped) Actuator Stop Actuator Stop (supplied with the actuator) (Note) (supplied with the actuator) 2-M4 Screw 20 (Note) Actuator Cover Straight Actuator w/Rubber Bushings (HS9Z-A51A) Right-angle Actuator w/Rubber Bushings (HS9Z-A52A) 7.3 43.8 When mounted • The mounting center distance is set to 12 mm (39.7) 15.3 0.8 at factory. When 20-mm distance is required, When mounted (11.2) 0.8 adjust the distance by moving the rubber bushings. • The actuator has flexiblity to the direction indicated by the arrows. When 20-mm distance is selected, the actuator swings vertically. Actuator Stop (Note) Washer (supplied • Actuator Mounting Hole Layout Washer (supplied with the switch) Rubber Bushing with the actuator) Straight type (with rubber bushings) 2-ø10 Right-angle type (with rubber bushings) • When the mounting center distance is set to When mounted (5) 0.8 12 2-M4 Screw 12 mm, the actuator has flexibility both vertically and horizontally. 2-ø9 • When the mounting center distance is set to 20 mm, the actuator swings vertically. Adjust Rubber Bushing Note: Mounting centers can be widened the distance by moving the rubber bushings. to 20 mm by moving the rubber bushings. Actuator Stop (plastic) (Note) (supplied with the actuator) 18 Horizontal Adjustment Angle Adjustment 3 (M3 Hexagon Socket Head Screw) Actuator Stop Orienting Film (supplied Insert Actuator Stop with the actuator) (Note) 7 15 1 18.529 3.6 Vertical Adjustment Orienting 5 Actuator Stop Insert 20 29 (Note) Door hinge side Angle Adjustment (hexagon sockethead bolt) • Actuator Mounting Hole Layout (vertical swing) 0.8 2-M6 Screw 58 Angle Adjustment (M3 Hexagon Socket Head Screw) Actuator Orientation • Actuator Mounting Hole Layout The orientation of actuator swing (horizontal/vertical) can be changed using the (horizontal/vertical swing) 2-M4 Screw 38 orienting insert (white plastic) installed on the back of the actuator. Do not lose the orientating insert, otherwise the actuator will not swing properly. 800-262-IDEC (4332) • USA & Canada 305 2-ø4.4 4-R 2.2 2-ø4.3 R3.2 20° 20° 20° 33 max. 30 28 (20) 10 (21) 20 12 When mounted (5) 0.8 12 1 2 15 26 2 15 Vertical Swing 44 58 72 49 15.8 30 8.5 28 2-ø9 30 2-ø10 2 15 2 15 Vertical Horizontal Swing Swing (20) 2 20 12 23 26 38 ø40 4-C3 4-C3 4-M4 4-M4 HS5E Solenoid Locking Safety Switches Dimensions and Mounting Hole Layouts, continued • Manual Unlocking Key (metal) Mounting Plate (HS9Z-SP51) Drilling Rear Unlocking Button Hole Manual Unlocking Key (Metal) (HS9Z-T3) (HS9Z-T3) 40 • Manual Unlocking Key (metal) 40 (HS9Z-T3) 40 40 21 4 130 21 21 4 130 • Manual Unlocking Key (plastic) 21 • Manual Unlocking Key (plastic) Manual Unlocking Key (plastic) 4-M4 Screws 18 6.5 22 When installing the HS5E-44L-G 4-M4 Screws (rear unlocking button type), provide a rear unlocking button hole on the HS9Z-SP51. 6.5 18 22 When installing the HS5E-44L-G (rear unlocking button type), provide a rear unlocking button hole on the HS9Z-SP51. Material: Anodized aluminum A6063 Weight: Approx. 180g Rear Unlocking Button Kit (HS9Z-FL5) Button (PA66) Rear Unlocking Button Kit Mounting Hole Layout Hinge + Plate 2 or 4-M4 Screws (SUS) 40 Button pressed 21.3 (unlocked) 27.3 Button released 16 16 to 30 30 HS5E-L Interlock Switch (sold separately) Pin (SUS) Note: With the mounting hole dimension, the rear unlocking button rod does not touch Total thickness of mounting frame, the hole even when the interlock switch panel, and mounting plate: 23 to 43 mm moves sideways. Link Rod (SUS) Screw (Iron) www.IDEC.com 306 4-R6.4 4-R6.4 ø18 Rear Unlocking Button Hole (Note) 4-R3.3 4-R3.3 ø18 Rear Unlocking ø18 Rear Unlocking Button Hole (Note) Button Hole (Note) AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview 170 2-12.8 2-6.6 170 2-12.8 2-6.6 42.2 6 106 50.7 10 187 42.2 6 106 50.7 10 187 ø10.4 13.4 13.4 64.1 187 64.1 187 73 31.5 25.5 33 60.5 15 15 15 9 15 9 3 3 ø10 ø10 25.5 33 ø4 ø4 60.5 Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches Circuit Diagrams and Operating Characteristics Standard and Rear Unlocking Type - Spring Lock Type Status 1 Status 2 Status 3 Status 4 Manual Unlock • Door Closed • Door Closed • Door Closed • Door Open • Door Open Interlock Switch Status • Machine cannot be operated • Machine ready to operate • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Solenoid de-energized • Solenoid de-energized • Solenoid de-energized • Solenoid de-energized • Solenoid energized energized Press LOCK UNLOCK Door Status LOCK UNLOCK Turn the manual Press the rear unlock key unlocking button (Note 1) (Note 2) (+) (–) (+) (–) (+) (–) (+) (–) A2 A1 A2 A1 A2 A1 A2 A1 Circuit Diagram (HS5E-A4) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Door Monitor Lock Monitor Main Circuit (Actuator Inserted) (Solenoid OFF) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 (+) (–) Monitor Circuit A2 A1 HS5E-A4 (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23-24 Main Circuit: 11 12 41 42 Monitor Circuit Monitor Circuit: 23 24 (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Monitor Circuit: 53 54 53−54 Main Circuit HS5E-B4 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 Monitor Circuit Main Circuit: (door open) 11 12 41 42 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23−24 Monitor Circuit: 23 24 Monitor Circuit: 51 52 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) HS5E-C4 11−42 Monitor Circuit (door closed) Main Circuit: ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11 12 41 42 21−22 Monitor Circuit: 21 22 Monitor Circuit: 53 54 Monitor Circuit (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) HS5E-D4 11−42 Monitor Circuit (door closed) Main Circuit: 11 12 41 42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 21−22 Monitor Circuit: 21 22 Monitor Circuit: 51 52 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 HS5E-F4 Monitor Circuit (door closed) Main Circuit: 11 12 41 42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 21−22 Monitor Circuit: 21 22 Monitor Circuit: 31 32 Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 31−32 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 HS5E-G4 Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Main Circuit: 11 12 41 42 21−22 Monitor Circuit: 21 22 Monitor Circuit Monitor Circuit: 33 34 (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 33−34 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 HS5E-H4 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit: 11 12 41 42 51−52 Monitor Circuit: 51 52 Monitor Circuit 61 62 Monitor Circuit: (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 61−62 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 Monitor Circuit HS5E-J4 (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit: 11 12 41 42 Monitor Circuit: 51 52 Monitor Circuit Monitor Circuit: 63 64 (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 63−64 Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Operation Characteristics (reference) (Actuator insertion position) 0 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) The operation characteristics shown in the chart above are of the HS9Z-A51. For Main Circuit other actuator types, add 1.3 mm. Contacts ON (closed) Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) The operation characteristics show the contact status when the actuator enters Monitor Circuit (unlocked, NO) Contacts OFF (open) Monitor Circuit (locked, NC) the entry slot of an interlock switch. 800-262-IDEC (4332) • USA & Canada 307 Contact Configuration HS5E Solenoid Locking Safety Switches Standard Type - Solenoid Lock Type Status 1 Status 2 Status 3 Status 4 Manual Unlock • Door Closed • Door Closed • Door Closed • Door Open • Door Open Interlock Switch Status • Machine cannot be operated • Machine ready to operate • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Solenoid de-energized • Solenoid de-energized • Solenoid de-energized • Solenoid de-energized • Solenoid energized energized Door Status LOCK UNLOCK Manual Unlock Status (+) (–) (+) (–) (+) (–) (+) (–) A2 A1 A2 A1 A2 A1 A2 A1 Circuit Diagram (HS5E-A7Y) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Door Monitor Lock Monitor Main Circuit (Actuator inserted) (Solenoid ON) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 (+) (–) Monitor Circuit A2 A1 HS5E-A7Y (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23-24 Main Circuit: 11 12 41 42 Monitor Circuit: Monitor Circuit 23 24 Monitor Circuit: (unlocked) 53 54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit HS5E-B7Y ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 Monitor Circuit Main Circuit: 11 12 41 42 (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Monitor Circuit: 23 24 23−24 Monitor Circuit: 51 52 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit HS5E-C7Y ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 Monitor Circuit Main Circuit: (door closed) 11 12 41 42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 21−22 Monitor Circuit: 21 22 Monitor Circuit: 53 54 Monitor Circuit (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit HS5E-D7Y ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 Monitor Circuit Main Circuit: 11 12 41 42 (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor Circuit: 21 22 21−22 Monitor Circuit: 51 52 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) HS5E-F7Y 11−42 Monitor Circuit Main Circuit: 11 12 41 42 (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor Circuit: 21 22 21−22 Monitor Circuit: 31 32 Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 31−32 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 HS5E-G7Y Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Main Circuit: 11 12 41 42 21−22 Monitor Circuit: 21 22 Monitor Circuit: 33 34 Monitor Circuit (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 33−34 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 HS5E-H7Y Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit: 11 12 41 42 51−52 Monitor Circuit: 51 52 Monitor Circuit Monitor Circuit: 61 62 (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 61−62 Main Circuit ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 Monitor Circuit HS5E-J7Y (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit: 11 12 41 42 Monitor Circuit: Monitor Circuit 51 52 Monitor Circuit: (unlocked) 63 64 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 63−64 2 1, 2 Solenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) OFF to ON The above contact configuration shows the status when the actuator is inserted and locked. 1: Actuator can be unlocked manually for confirming the door movement before wiring and energizing, Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the and also for emergency situation such as power failure. protective door. 2: When the operator is confined in a hazardous zone, the actuator can be unlocked manually by Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective door pressing the rear unlocking button. lock/unlock status. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) The operation characteristics shown in the chart above are of the HS9Z-A51. For Main Circuit other actuator types, add 1.3 mm. Contacts ON (closed) Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) Contacts OFF (open) The operation characteristics show the contact status when the actuator enters Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) the entry slot of an interlock switch. www.IDEC.com 308 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview Contact Configuration Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches Dual Safety Circuit Type Status 1 Status 2 Status 3 Status 4 Manual Unlock • Door Closed • Door Closed • Door Open • Door Open • Door Closed Interlock Switch Status • Machine ready to operate • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized Door Status LOCK UNLOCK LOCK UNLOCK Turn the manual unlock key (Note) (+) (–) (+) (–) (+) (–) (+) (–) A2 A1 A2 A1 A2 A1 A2 A1 Circuit Diagram (HS5E-A7Y) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 21 22 51 52 21 22 51 52 21 22 51 52 21 22 51 52 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Main Circuit Door Monitor Lock Monitor ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11−42 (Actuator inserted) (Solenoid OFF) (+) (–) A2 A1 HS5E-DD4 11 12 41 42 Main Circuit: Main Circuit 21 22 52 Main Circuit: 51 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 21−52 Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Note: Actuator can be unlocked manually for confirming the door movement before wiring and Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals energizing, and also for emergency situation such as power failure. of the protective door. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) The operation characteristics shown in the chart above are of the HS9Z-A51. Main Circuit For other actuator types, add 1.3 mm. Contacts ON (closed) The operation characteristics show the contact status when the actuator enters Contacts OFF (open) the entry slot of an interlock switch. 800-262-IDEC (4332) • USA & Canada 309 Contact Configuration HS5E Solenoid Locking Safety Switches Standard Type - Solenoid Lock Type Status 1 Status 2 Status 3 Status 4 Manual Unlock • Door Closed • Door Closed • Door Open • Door Open • Door Closed Interlock Switch Status • Machine ready to operate • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Solenoid de-energized • Solenoid energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized Door Status LOCK UNLOCK LOCK UNLOCK Turn the manual unlock key (Note) (+) (–) (+) (–) (+) (–) (+) (–) A2 A1 A2 A1 A2 A1 A2 A1 Circuit Diagram (HS5E-VA4) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Main Circuit Door Monitor Lock Monitor ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) (Actuator Inserted) (Solenoid OFF) 11−42 (+) (–) Monitor Circuit (door open) A2 A1 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23-24 Monitor Circuit HS5E- VA4 (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 41-42 Monitor Circuit: 11 12 41 42 Monitor Circuit: 23 24 Monitor Circuit Monitor Circuit: 53 54 (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11−42 Monitor Circuit HS5E-VB4 (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23−24 Monitor Circuit (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor Circuit: 11 12 41 42 41-42 Monitor Circuit: 23 24 Monitor Circuit: 51 52 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11−42 Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) HS5E-VC4 21−22 Monitor Circuit (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor Circuit: 11 12 41 42 41-42 Monitor Circuit: 21 22 Monitor Circuit Monitor Circuit: 53 54 (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11−42 Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) HS5E-VD4 21−22 Monitor Circuit (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor Circuit: 11 12 41 42 41-42 Monitor Circuit: 21 22 Monitor Circuit Monitor Circuit: 51 52 (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Note: Actuator can be unlocked manually for confirming the door movement before wiring and Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective energizing, and also for emergency situation such as power failure. door lock/unlock status. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) The operation characteristics shown in the chart above are of the HS9Z-A51. For other Main Circuit actuator types, add 1.3 mm. Contacts ON (closed) Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) The operation characteristics show the contact status when the actuator enters the Contacts OFF (open) Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) entry slot of an interlock switch. www.IDEC.com 310 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview Contact Configuration Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches Standard Type - Solenoid Lock Type Status 1 Status 2 Status 3 Status 4 Manual Unlock • Door Closed • Door Closed • Door Closed • Door Open • Door Open Interlock Switch Status • Machine cannot be operated • Machine ready to operate • Machine cannot be operated • Machine cannot be operated • Machine cannot be operated • Solenoid de-energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized • Solenoid energized energized Door Status LOCK UNLOCK Manual Unlock Status (+) (–) (+) (–) (+) (–) (+) (–) A2 A1 A2 A1 A2 A1 A2 A1 Circuit Diagram (HS5E-VA4) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Main Circuit Door Monitor Lock Monitor ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) (Actuator Inserted) (Solenoid ON) 11−42 (+) (–) Monitor Circuit A2 A1 (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23-24 HS5E-VA7Y Monitor Circuit (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 11 12 41 42 Monitor Circuit: 41-42 Monitor Circuit: 23 24 Monitor Circuit Monitor Circuit: 53 54 (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11−42 Monitor Circuit HS5E-VB7Y (door open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) 23−24 Monitor Circuit Monitor Circuit: 11 12 41 42 (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 23 24 41-42 Monitor Circuit: Monitor Circuit: 51 52 Monitor Circuit (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Main Circuit ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11−42 Monitor Circuit HS5E-VC7Y (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 21−22 Monitor Circuit (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor Circuit: 11 12 41 42 41-42 Monitor Circuit: 21 22 Monitor Circuit Monitor Circuit: 53 54 (unlocked) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) 53−54 Main Circuit ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) 11−42 Monitor Circuit (door closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) HS5E-VD7Y 21−22 Monitor Circuit (door open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor Circuit: 11 12 41 42 41-42 Monitor Circuit: 21 22 Monitor Circuit 51 52 Monitor Circuit: (locked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 51−52 Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) The above contact configuration shows the status when the actuator is inserted and locked. Note: Actuator can be unlocked manually for confirming the door movement before wiring and Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective energizing, and also for emergency situation such as power failure. door lock/unlock status. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) The operation characteristics shown in the chart above are of the HS9Z-A51. For other Main Circuit actuator types, add 1.3 mm. Contacts ON (closed) Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) The operation characteristics show the contact status when the actuator enters the Contacts OFF (open) Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) entry slot of an interlock switch. 800-262-IDEC (4332) • USA & Canada 311 Contact Configuration Minimum Radius 260 mm Minimum Radius 190 mm Minimum Radius 140mm Minimum Radius 260mm Minimum Radius Minimum Radius Minimum Radius 170 mm 230 mm Minimum Radius Centers 12 mm: 120 mm Centers 20 mm: 170 mm Centers 12 mm: 230 mm Centers 20 mm: 310 mm Minimum Radius 80 mm Minimum Radius 50 mm Minimum Radius 50 mm Minimum Radius 70 mm Minimum Radius 70 mm Minimum Radius 50 mm HS5E Solenoid Locking Safety Switches Operating Instructions Minimum Radius of Hinged Door When using the HS9Z-A53 Angle Adjustable (vertical) Actuator When the door hinge is on the extension line of the interlock switch surface: 50 mm • When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use When the door hinge is on the extension line of the actuator mounting surface: 80 mm angle adjustable actuators (HS9Z-A53 or HS9Z-A55). Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. HS9Z-A52 Actuator When the door hinge is on the extension line of the interlock switch surface: Door Door Hinge Hinge (36.2) (56.5) Interlock Switch Mounting Holes When using the HS9Z-A55 Angle Adjustable (vertical/horizontal) Actuator Door Hinge Door Hinge When the door hinge is on the extension line of the interlock switch surface: 50 mm Horizontal Swing Vertical Swing (36.2) (35) When the door hinge is on the extension line of the actuator mounting surface: Door Door Hinge Hinge Interlock Switch Mounting Holes (36.2) (36.2) Door Hinge Door Hinge (41.5) (40.3) Horizontal Swing Vertical Swing HS9Z-A52 Actuator (w/rubber bushings) When the door hinge is on the extension line of the interlock switch surface: Interlock Switch Mounting Holes Door Hinge Door Hinge (55.5) (55.5) Door Hinge Door Hinge When the door hinge is on the extension line of the actuator mounting surface: 70 mm (36.2) (35) Rotating the Head The head of the HS5E can be rotated by removing the four screws from the When the door hinge is on the extension line of the actuator mounting surface: corners of the HS5E head and reinstalling the head in the desired orientation. Before wiring the HS5E, replace the head if necessary. Before replacing the head, turn the manual unlock to the UNLOCK position using the manual unlock Interlock Switch key. When reinstalling the head, make sure that no foreign object enters the Mounting Holes interlock switch. Tighten the screws tightly, without leaving space between the head and body, otherwise the interlock switch may malfunction. Door Hinge Door Hinge Recommended tightening torque: 0.9 to 1.1 N·m. (48.2) (47) Factory Setting Head can be rotated. Actuator Angle Adjustment • Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing on pagepage 304). Adjustable angle: 0 to 20° • The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. • After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. • After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not move. www.IDEC.com 312 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview (231) (231) (161) (111) Interlock Switch Mounting Hole (38) Interlock Switch Mounting Hole Interlock Switch (38) Mounting Hole Interlock Switch Mounting Hole (68) (58) Overview XW Series E-Stops Interlock Switches Enabling Switches Safety Control Relays Light Curtains AS-Interface Safety at Work HS5E Solenoid Locking Safety Switches Instructions, continued For Manual Unlocking Safety Precautions Install the rear unlocking button kit in the correct direction as shown below. Do Spring lock type not install the kit in incorrect directions, otherwise malfunction will be caused. The HS5E allows manual unlocking of the actuator to pre-check proper door movement before wiring or turning power on, as well as for emergency use such as a power failure. Solenoid lock type The solenoid lock type interlock switch normally does not need the manual unlock. However, only when the interlock switch would not release the actuator even though the solenoid is de-energized, the interlock switch can be unlocked manually. Unlock the interlock switch manually only when the solenoid is Incorrect Correct de-energized. Do not unlock the interlock switch manually when the solenoid is energized. Do not apply strong force exceeding 100 m/s2 to the interlock switch while the rear unlocking button is not pressed, otherwise malfunction will be caused. Manual Unlocking using the Rear Unlocking Button The rear unlocking button is used by the operator confined in a hazardous area for emergent escape. LOCK UNLOCK Lock Unlock Lock Unlock Normal Position Manual Unlocking Position When locking or unlocking the interlock switch manually, turn the key fully using Unlock the manual unlock key supplied with the interlock switch. Unlock Using the interlock switch with the key not fully turned (less than 90°) may cause damage to the interlock switch or operation failures (when manually unlocked, the Rear Unlocking Button interlock switch will keep the main circuit disconnected and the door unlocked). Rear Unlocking Button Do not apply excessive force to the manual unlock, otherwise the manual unlock will become damaged. How to operate When the rear unlocking button is pressed, the interlock switch is unlocked and Do not leave the manual unlock key attached to the interlock switch during op- the door can be opened. eration. This is dangerous because the interlock switch can always be unlocked while the machine is in operation. To lock the interlock switch, pull back the button. When the button remains pressed, the interlock switch cannot be locked even if Manual Unlocking Key the door is closed, and the main circuit remains open. (supplied with the switch) Installing the Rear Unlocking Button Recommended Tightening Torque After installing the interlock switch on the panel, place the rear unlocking button • HS5E interlock switch: 1.8 to 2.2 N·m (four M4 screws) (Note) (supplied with the switch) on the push rod on the back of the interlock switch, and • Rear unlocking button: 0.5 to 0.7 N·m fasten the button using the M3 sems screw. Rear unlocking button can be installed alone when the total thickness of mounting frame and panel is 6 mm or less. When • Rear unlocking button kit: 4.8 to 5.2 N·m (M5 screw) the total thickness of mounting frame, panel, and mounting plate is 23 to 43 mm, use the rear unlocking button kit (HS9Z-FL53 or HS9Z-FL54) sold separately. • Actuators HS9Z-A51: 1.8 to 2.2 N·m (two M4 screws) Panel HS9Z-A52: 0.8 to 1.2 N·m (two M4 Phillips screws) Push Rod HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) Rear Unlocking Button HS9Z-A53: 4.5 to 5.5 N·m (two M6 screws) M3 Sems Screw HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) Note: The above recommended tightening torque of the mounting screws are the values with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the HS5E-L screws do not become loose after mounting. Interlock Switch Cables • When bending the cable during wiring, make sure that the cable radius is kept at 30 mm Lid minimum. • Solenoid has polarity. Be sure of the correct polarity when wiring. Gland 800-262-IDEC (4332) • USA & Canada 313 Minimum Radius 30 mm min. (48) HS5E Solenoid Locking Safety Switches Instructions, continued Wire Identification Wires can be identified by color and a white line printed on the wire. • HS5E-V: Wires of gray and gray/white insulation cannot be used. • HS5E-DD: Wires of brown and brown/white insulation cannot be used. Insulation No. Insulation No. Insulation No. Insulation No. Insulation 4 1 3 6 8 2 1 White 4 Blue 7 Blue/White 10 Pink/White 7 5 8 7 3 911 10 12 Dummy 6 4 Jacket 2 1 2 Black 5 Brown/White 8 Orange/White 11 Gray 5 Insulation 3 Brown 6 Orange 9 Pink 12 Gray/White HS5E-V Type Other Types Terminal Number Identification • When wiring, the terminal number of each contact can be identified by wire color. • The following table shows the identification of terminal numbers. Type Circuit Diagram Type Circuit Diagram (+) (+) (–) (–) (+) (–) White White A2 A2 A1 A1 Black Black White A2 A1 Black 11 11 12 12 41 41 42 42 Blue/White Blue/White 11 12 41 42 Main Circuit: Main Circuit: Blue Blue Monitor Circuit: Blue Blue/White Pink Pink/White 23 23 24 24 Orange/White Orange/White 23 24 Monitor Circuit: Monitor Circuit: Orange Orange Monitor Circuit: Orange Orange/White HS5E-A HS5E-VA Brown Brown 53 53 54 54 Brown/White Brown/White 53 54 Monitor Circuit: Monitor Circuit: Monitor Circuit: Brown Brown/White 11 11 12 12 41 41 42 42 Main Circuit: Main Circuit: Blue Blue Blue/White Blue/White 11 12 Blue/White Pink 41 42 Pink/White Monitor Circuit: Blue 23 23 24 24 HS5E-B Monitor Circuit: Monitor Circuit: Orange Orange Orange/White Orange/White HS5E-VB 23 24 Orange/White Monitor Circuit: Orange 51 51 52 52 Monitor Circuit: Monitor Circuit: Brown Brown Brown/White Brown/White Brown 51 52 Brown/White Monitor Circuit: Blue Blue 11 11 12 12 41 41 42 42 Main Circuit: Main Circuit: Blue/White Blue/White 11 12 41 42 Monitor Circuit: Blue Blue/White Pink Pink/White 21 21 22 22 Monitor Circuit: Orange Monitor Circuit: Orange Orange/White Orange/White 21 22 Monitor Circuit: Orange Orange/White HS5E-C HS5E-VC 53 53 54 54 Monitor Circuit: Monitor Circuit: Brown Brown Brown/White Brown/White 53 54 Monitor Circuit: Brown Brown/White 11 12 41 42 Blue Blue 11 11 12 12 41 41 42 42 Blue/White Blue/White Monitor Circuit: Blue Blue/White Pink Pink/White Main Circuit: Main Circuit: 21 22 HS5E-D 21 21 22 22 Orange/White Orange/White HS5E-VD Monitor Circuit: Orange Orange/White Monitor Circuit: Orange Monitor Circuit: Orange 51 52 Brown Brown 51 51 52 52 Brown/White Brown/White Monitor Circuit: Brown Brown/White Monitor Circuit: Monitor Circuit: The above contact configuration shows the status when the actuator is inserted and Main Circuit: Main Circuit: Blue Blue 11 11 12 12 41 41 42 42 Blue/White Blue/White locked. HS5E-F Monitor Circuit: Orange Monitor Circuit: Orange 21 21 22 22 Orange/White Orange/White Monitor Circuit: Brown Monitor Circuit: Brown 31 31 32 32 Brown/White Brown/White 11 11 12 12 41 41 42 42 Main Circuit: Main Circuit: Blue Blue Blue/White Blue/White 21 21 22 22 HS5E-G Monitor Circuit: Orange Monitor Circuit: Orange Orange/White Orange/White 33 33 34 34 Monitor Circuit: Brown Monitor Circuit: Brown Brown/White Brown/White 11 11 12 12 41 41 42 42 Main Circuit: Main Circuit: Blue Blue Blue/White Blue/White HS5E-H 51 51 52 52 Monitor Circuit: Monitor Circuit: Brown Brown Brown/White Brown/White 61 61 62 62 Monitor Circuit: Monitor Circuit: Orange Orange Orange/White Orange/White 11 11 12 12 41 41 42 42 Blue/White Blue/White Main Circuit: Main Circuit: Blue Blue Brown Brown 51 51 52 52 Brown/White Brown/White HS5E-J Monitor Circuit: Monitor Circuit: Orange Orange 63 63 64 64 Orange/White Orange/White Monitor Circuit: Monitor Circuit: 11 11 12 12 41 41 42 42 Main Circuit: Main Circuit: Blue Blue Blue/White Blue/White HS5E-DD 21 21 22 22 51 51 52 52 Main Circuit: Main Circuit: Orange Orange Orange/White Orange/White When wiring, cut unnecessary wires such as the dummy insulation (white) and any unused wires. www.IDEC.com 314 AS-Interface Safety at Work Light Curtains Safety Control Relays Enabling Switches Interlock Switches XW Series E-Stops Overview