Digital Controller E5CK CSM_E5CK_DS_E_3_1 Advanced, Compact Digital Controllers • IP66/NEMA4 (indoor use) front face. Modular structure, one-stock type. Heating/cooling control. Serial communications (RS-232C and RS-485). Temperature and analog inputs. High-accuracy: 100 ms sampling (for analog input). Advanced tuning which includes fuzzy self-tuning. Conforms to international EMC and safety standards. Refer to E5@K Operation for operating Refer to Safety Precautions for All Temperature Controllers. procedures. Model Number Structure ■ Model Number Legend Refer to the following when ordering set models. E5CK-@@@@ 1 2 3 4 1. Constant Value/Program 3. Auxiliary Output Blank:Constant value 1: Auxiliary output (1 point) T: Program 4. Option 2. Control Output 1/Control Output 2 01: RS-232C serial communication AA: Without Output Unit (field interchangeable) 03: RS-485 serial communication RR: Relay/Relay B: Event input (1 point) QR: Pulse (NPN)/Relay F: Transfer output (4 to 20 mA) CR: Linear (4 to 20 mA)/Relay VR: Linear (0 to 10 V)/Relay QQ: Pulse (NPN)/Pulse (NPN) Note: E5CK-VR1 and E5CK-QQ1 are not available, but with options. Ordering Information ■ List of Models Description Model Specification Base Unit E5CK-AA1 AC100-240 Base Unit E5CK-AA1-500 AC100-240 Base Unit with terminal cover E5CK-TAA1 AC100-240 Standard model E5CK-TAA1-500 AC100-240 Standard model with terminal cover Note: A single Output Unit and Option Unit can be mounted to each Base Unit. Description Model Specification Output Unit E53-R4R4 Relay/Relay E53-Q4R4 Pulse (NPN)/Relay E53-Q4HR4 Pulse (PNP)/Relay E53-C4R4 Linear (4 to 20 mA)/Relay E53-C4DR4 Linear (0 to 20 mA)/Relay E53-V44R4 Linear (0 to 10 V)/Relay E53-Q4Q4 Pulse (NPN)/Pulse (NPN) E53-Q4HQ4H Pulse (PNP)/Pulse (PNP) 1 E5CK Description Model Specification Option Unit E53-CK01 RS-232C E53-CK03 RS-485 E53-CKB Event input: 1 point E53-CKF Transfer output (4 to 20 mA) Inspection Report The Digital Controller can be provided together with an inspection report. Refer to the following legend with the suffix “K” when ordering a model provided together with an inspection report. E5CK-AA1-K, E53-CKF-K ■ Accessories (Order Separately) Name Model Terminal Cover E53-COV07 Name Model Rubber Packing Y92S-29 Note: The Rubber Packing is provided with the Digital Controller. Specifications ■ Ratings Item 100 to 240 VAC type Supply voltage 100 to 240 VAC, 50/60 Hz Power consumption 15 VA Operating voltage range 85% to 110% of rated supply voltage Input Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII Platinum resistance thermometer: JPt100, Pt100 Current input: 4 to 20 mA, 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, 1 to 10 V Input impedance Current input: 150 Ω Voltage input: 1 MΩ min. Control output According to Output Unit (see Output Unit Ratings and Characteristics) Auxiliary output SPST-NO, 1 A at 250 VAC (resistive load) Control method ON/OFF or 2-PID control (with auto-tuning) Setting method Digital setting using front panel keys Indication method 7-segment digital display and LEDs Other functions According to Option Unit (see Output Unit Ratings and Characteristics) Note: 1. Do not use the output from an inverter as the power supply. Refer to Safety Precautions for All Temperature Controllers. 2. The E5CK-T does not support fuzzy self-tuning. ■ Input Ranges Platinum Resistance Thermometer Input (switch selectable) JPt100 Pt100 Range °C −199.9 to 650.0 −199.9 to 650.0 °F −199.9 to 999.9 −199.9 to 999.9 Resolution (°C/°F) 01 (main setting and alarm) 2 E5CK Thermocouple Input (switch K1 K2 J1 J2 T E L1 L2 U N R S B W PLII selectable) (See note.) Range °C −200 0.0 to −100 0.0 to −199.9 0 to −100 0.0 to −199.9 −200 0 to 0 to 100 to 0 to 0 to to 500.0 to 850 400.0 to 400.0 600 to 850 400.0 to 400.0 to 1,700 1,700 1,800 2,300 1,300 1,300 1,300 °F −300 0.0 to −100 0.0 to −199.9 0 to −100 0.0 to −199.9 −300 0 to 0 to 300 to 0 to 0 to to 900.0 to 750.0 to 700.0 1,100 to 750.0 to 700.0 to 3,000 3,000 3,200 4,100 2,300 2,300 1,500 1,500 2,300 Resolution (°C/2 3 4 5 6 7 8 9 10 1112 1314 1516 °F) (main setting and alarm) Note: Setting number is factory-set to 2 (K1). Thermocouple W is W/Re 5-26 (tungsten rhenium 5, tungsten rhenium 26). Current/Voltage Input (switch selectable) Current input Voltage input 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V Range One of following ranges depending on results of scaling −1999 to 9999 −199.9 to 999.9 −19.99 to 99.99 −1.999 to 9.999 Resolution (°C/°F) 17 18 19 20 21 (main setting and alarm) 3 E5CK ■ Characteristics Indication accuracy (See note.) Thermocouple: (±0.3% of indication value or ±1°C, whichever greater) ±1 digit max. Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever greater) ±1 digit max. Analog input: ±0.2% FS ±1 digit max. Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS) Proportional band (P) 0.1% to 999.9% FS (in units of 0.1% FS) Integral (reset) time (I) 0 to 3,999 s (in units of 1 s) Derivative (rate) time (D) 0 to 3,999 s (in units of 1 s) Control period 1 to 99 s (in units of 1 s) Manual reset value 0.0% to 100.0% (in units of 0.1%) Alarm setting range −1,999 to 9,999 or −199.9 or 999.9 (decimal point position dependent on input type) Set time 0 to 99 hrs 59 min or 0 to 99 min 59 s Program capacity 4 patterns, 16 steps (possible to use up to 4 patterns with the communications function.) Programming method Time or ramp setting method Time accuracy ±0.2% (±500 ms) of the set value Sampling period Temperature input: 250 ms Current/voltage input: 100 ms Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities 2 Vibration resistance Malfunction: 10 to 55 Hz, 10 m/s (approx. 1G) for 10 min each in X, Y, and Z directions 2 Destruction: 10 to 55 Hz, 20 m/s (approx. 2G) for 2 hrs each in X, Y, and Z directions 2 Shock resistance Malfunction: 200 m/s min. (approx. 20G), 3 times each in 6 directions 2 (100 m/s (approx. 10G) applied to the relay) 2 Destruction: 300 m/s min. (30G), 3 times each in 6 directions Ambient temperature Operating: −10°C to 55°C (with no icing)/3-year warranty period: –10°C to 50°C Storage: −25°C to 65°C (with no icing) Ambient humidity Operating: 35% to 85% Degree of protection Front panel: NEMA4 for indoor use (equivalent to IP66) Rear case: IEC standard IP20 Terminals: IEC standard IP00 Memory protection Non-volatile memory (number of writings: 100,000 operations) Weight Approx. 170 g; Adapter: approx. 10 g EMC Emission Enclosure: EN55011 Group 1 class A Emission AC Mains: EN55011 Group 1 class A Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) Immunity RF-interference: ENV50140: 10 V/m (amplitude modulated, 80 MHz to 1 GHz) (level 3) 10 V/m (pulse modulated, 900 MHz) Immunity Conducted Disturbance: ENV50141: 10 V (0.15 to 80 MHz) (level 3) Immunity Burst: EN61000-4-4: 2 kV power-line (level 3) 2 kV I/O signal-line (level 4) Approved standards UL61010C-1, CSA 22.2 No. 61010-1 Conforms to EN61326-1: 2006, EN61010-1 (IEC61010-1) Conforms to VDE0106/part 100 (Finger Protection), when the separately-ordered terminal cover is mounted. Note: The indication accuracy of the K1, T, and N thermocouples at a temperature of −100°C or less is ±2°C ±1 digit maximum. The indication accuracy of the U, L1, and L2 thermocouples at any temperature is ±2°C ±1 digit maximum. The indication accuracy of the B thermocouple at a temperature of 400°C or less is unrestricted. The indication accuracy of the R and S thermocouples at a temperature of 200°C or less is ±3°C ±1 digit maximum. The indication accuracy of the W thermocouple at any temperature is (±0.3% of the indicated value or ±3°C, whichever is greater) ±1digit maximum. The indication accuracy of the PLII thermocouple at any temperature is (±0.3% or ±2°C, whichever is greater) ±1 digit maximum. 4 E5CK ■ Output Unit Ratings and Characteristics Model Control output 1/Control output 2 Output Type Specifications E53-R4R4 Relay / Relay Relay 250 VAC. 3 A Voltage (NPN) 12 VDC, 20 mA (with short-circuit protection) E53-Q4R4 Voltage (NPN) / Relay Voltage (PNP) 12 VDC, 20 mA (with short-circuit protection) E53-Q4HR4 Voltage (PNP) / Relay 0 to 10 V 0 to 10 VDC, Permissible load impedance: E53-C4R4 4 to 20 mA / Relay 1 kΩ min., Resolution: Approx. 2600 E53-C4DR4 0 to 20 mA / Relay 4 to 20 mA, Permissible load impedance: 4 to 20 mA 500 Ω max., Resolution: Approx. 2600 E53-V44R4 0 to 10 mA / Relay E53-Q4Q4 Voltage (NPN) / Voltage (NPN) E53-Q4HQ4H Voltage (PNP) / Voltage (PNP) ■ Option Unit Ratings and Characteristics Model Specifications E53-CKB Event input Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. No-contact input: ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max. E53-CK01 Communications RS-232C Transmission method: Half-duplex Synchronization method: Start-stop synchronization (asynchronous method) E53-CK03 RS-485 Baud rate: 1.2/2.4/4.8/9.6/19.2 kbps E53-CKF Transfer output 4 to 20 mA DC: Permissible load impedance: 500 Ω max. Resolution: approx. 2,600 Note: Event input is used for switching the target value, run or stop command, or automatic and manual mode with an external signal input. 5 E5CK Nomenclature Operation Indicators No. 1 Display Displays the process value or • OUT1 parameter symbols. Lights when the pulse output function assigned to control No. 2 Display output 1 turns ON. Displays the set point, set point • OUT2 during SP ramp, manipulated Lights when the pulse output variable, or parameter settings. function assigned to control output 2 turns ON. • SUB1 Lights when the output function assigned to auxiliary output 1 turns ON. • MANU Lights when the manual operation mode. • STOP Lights during operation has stopped. Up Key/Down Key • RMT Press to increase or decrease the Lights during remote value on the No.2 display. operation. • AT Display Key Flashes during auto-tuning. Press for less than 1 s to shift the display to the next parameter. When A/M Key this key is pressed for 1 s or more, Press to select the auto operation or the menu screen will be displayed in manual operation. any case. Dimensions Note: All units are in millimeters unless otherwise indicated. E5CK 58 13 100 53 × 53 Panel Cutouts 65 min. +0.6 60 min. 45 0 Note: 1. Recommended panel thickness is 1 to 5 mm. 2. Maintain the specified vertical and horizontal +0.6 45 0 mounting space between each Unit. Units must not be closely mounted vertically or horizontally. 6 44.8 × 44.8 48 E5CK Terminal Cover E53-COV07 (With rivet) Unit Label (Order Separately) Y92S-L1 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. 7 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: · Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. · Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. · Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2009.4 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2009 All Right Reserved.