OMRON AUTOMATION ZENBAT01

Programmable Relay ZEN V2 Units Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Refer to “Warranty and Application Considerations” on page 36, and “Precautions for Safe Use” on page 34. Even Broader Applications with Increased Functionality and Higher Precision  Increased functionality in a compact body (70 mm wide × 90 mm high).  Easy programming is available using the LCD and operation buttons. (See note 1.)  This single Unit easily provides relay, timer, counter, and time switch functions.  Expansion is easy with Expansion I/O Units, allowing up to 44 I/O points. (See note 2.)  Economy-type and Communications-type CPU Units have been The information in this document applies to V2 Units. added to series. Refer to page 28 for details on differences with previous  Improved Weekly Timers (See note 1.) products. Increased timing accuracy with a monthly deviation of ±15 s max. Multiple-day operation and pulse output operation have been added.  Select from two power supply options: 100 to 240 VAC or 12 to 24 VDC. Note: 1. Not supported for ZEN-@C2@@-@-V2 models. 2. When using CPU Units with 20 I/O points. Features ■ Easy and Simple Programming for Automatic Small-scale Control Saves Space, Wiring, and Installation Steps Easy Programming • Versatile functionality in a compact body (70 mm wide × 90 mm The LCD screen comes with 8 operation buttons on the front panel to high). enable programming in ladder view format. The LCD screen also has  This single Unit easily provides relay, timer, counter, and time a backlight, making it easier to see when the ZEN is used in dark switch functions. Wiring work is greatly reduced because separate locations. wiring is not required for devices such as timers and counters. Note: Not supported for ZEN-@C2@@-@-V2 models. 90 mm 70 mm Programmable Relay ZEN V2 Units 1 Flexible Expansion Enables Up to 44 I/O Support Software with Simulation Function Points  Programs can be easily written, saved, and monitored by personal computer. Up to three Expansion I/O Units can be connected if there are not  Programs can be simulated on the personal computer without enough I/O points. Expansion I/O Units are only 35 mm wide. connecting to the ZEN. Note: CPU Units with 10 I/O points can be expanded to 34 I/O points. Expansion I/O Units cannot be connected to Economy-type CPU Units. Note: For notebook computers that do not have an RS-232C serial port, connect the computer to the ZEN by connecting an OMRON CS1W-CIF31 USB-Serial Conversion Cable to the ZEN-CIF01 Connecting Cable. Other Versatile Functions  Use of a Memory Cassette makes it easy to copy and save programs.  Equipped with two analog input channels (CPU Units with DC power supply only).  Password function ensures security. (See note.)  Multi-language display in six languages (English, Japanese, German, French, Spanish, Italian). (See note.)  Display user-set messages or analog-converted values. (See note.) Note: Not supported for ZEN-@C2@@-@-V2 models. ■ Enhanced Features of V2 CPU Units Improved Weekly Timer and Calendar Timer RS-485 Communications Model Added to Functions Series Note: Not supported for ZEN-@C2@@-@-V2 models. Production line conditions can be remotely monitored by monitoring the ZEN control status.  The time precision has been increased. Conventional model: 2-min difference/month ↓ -V2 models: ±15-s difference/month (at 25°C)  Multiple-day operation and pulse-output operation are now possible.  These improved functions are convenient for time-controlled applications such as lighting and air conditioning control. Production line Office More Precise Analog Input Conventional model: ± 10% FS → -V2 models: ± 1.5% FS DC power supply models are equipped with two analog inputs (0 to 10 V). There are four analog comparators. The increased precision makes it even easier to use the Unit in simple control applications Lighting control Air conditioning control with voltage, current, temperature, and other analog values. Economy-type Added to the Series 8-digit Counter, 150-Hz Counter  Economy-type CPU Units with a more affordable price have been  An 8-digit counter and 8-digit comparator have been added. added to the series, although Expansion I/O Units cannot be  The maximum count for DC power supply models is 150 Hz. added. Twin-timer Operation Added 12 to 24 VDC Line Voltage Operation Twin-timer operation allows you to set ON and OFF times separately, Operation is now possible with 12 VDC. greatly simplifying intermittent operation. Expansion I/O Units have been reduced to half-size (35 mm wide). 2 Programmable Relay ZEN V2 Units ■ Series Configuration CPU Units Power supply voltage: 100 to 240 VAC, 12 to 24 VDC, Output: Relay, transistor output With LCD display, operation buttons, and calendar/clock function LED type 10 I/O points 20 I/O points 10 I/O points 20 I/O points ZEN-10C2@ ZEN-20C2@ This CPU Unit has no LCD, operation buttons, or calendar/clock function. Communications type Standard LCD type Economy type Standard LCD type Economy type (10 I/O points) ZEN-10C1@ ZEN-10C3@ ZEN-10C4@ ZEN-20C1@ ZEN-20C3@ Expansion I/O Units RS-485 communications Expansion I/O Units cannot be connected. type. cannot be connected. Expansion I/O Units Power Supply Unit Support Software Same shape and design as ZEN. Allows easy programming and Only 35-mm wide. 24 VDC, 30 W operation simulation. 4 input, 4 output points Programmable Relay ZEN V2 Units 3 Model Number Structure ■ Model Number Legend Note: This model number legend includes combinations that are not available. Please check “List of Models” for availability. CPU Units ZEN-@C@@@-@-V2 23 4 5 1 1. Number of I/O points 3. Input type 10: 6 inputs and 4 outputs (See note.) A: AC input 20: 12 inputs and 8 outputs D: DC input 2. Type classifier 4. Output type 1: Standard LCD type with display R: Relay 2: LED type without display T: Transistor 3: Economy type with display 5. Supply voltage (Expansion I/O Units cannot be connected.) A: AC power supply 4: Communications type with display D: DC power supply Note: The Communications-type CPU Unit has 6 inputs and 3 outputs. Expansion I/O Units ZEN-8E1@@ 23 4 1 1. Number of I/O points 3. Input type 8: 4 inputs and 4 outputs A: AC input 2. Unit version classifier D: DC input E1: Can connect to V2 CPU Units (See note.) 4. Output type R: Relay T: Transistor Note: Use a ZEN-8E@@/-4E@ to connect to pre-V1 and V1 CPU Units. This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product. ZEN Operation Manual (Cat. No. Z211) ZEN Communications Manual (Cat. No. Z212) ZEN Support Software Operation Manual (Cat. No. Z184-E1-03) The PDF versions of these manuals can be downloaded from the following website. ZEN Website http://www.zen.omron.co.jp/eng/index.html 4 Programmable Relay ZEN V2 Units Ordering Information ■ List of Models CPU Units and Expansion I/O Units Unit Name No. of LCD Power supply Inputs Outputs Buttons, Analog Model I/O display voltage calendar, input points and clock CPU Standard 10 Yes 100 to 240 VAC 6 100 to 240 VAC 4 Relays Yes No ZEN-10C1AR-A-V2 Units LCD type 12 to 24 VDC 12 to 24 VDC Yes ZEN-10C1DR-D-V2 Transistors ZEN-10C1DT-D-V2 20 100 to 240 VAC 12 100 to 240 VAC 8 Relays No ZEN-20C1AR-A-V2 12 to 24 VDC 12 to 24 VDC Yes ZEN-20C1DR-D-V2 Transistors ZEN-20C1DT-D-V2 LED type 10 No 100 to 240 VAC 6 100 to 240 VAC 4 Relays No No ZEN-10C2AR-A-V2 without 12 to 24 VDC 12 to 24 VDC Yes ZEN-10C2DR-D-V2 display (See note 1.) Transistors ZEN-10C2DT-D-V2 20 100 to 240 VAC 12 100 to 240V AC 8 Relays No ZEN-20C2AR-A-V2 12 to 24 VDC 12 to 24 VDC Yes ZEN-20C2DR-D-V2 Transistors ZEN-20C2DT-D-V2 Economy 10 Yes 100 to 240 VAC 6 100 to 240 VAC 4 Relays Yes No ZEN-10C3AR-A-V2 type 12 to 24 VDC 12 to 24 VDC Yes ZEN-10C3DR-D-V2 (Expansion I/O Units 20 100 to 240 VAC 12 100 to 240 VAC 8 Relays No ZEN-20C3AR-A-V2 cannot be 12 to 24 VDC 12 to 24 VDC Yes ZEN-20C3DR-D-V2 connected) Communica- 10 100 to 240 VAC 6 100 to 240 VAC 3 Relays No ZEN-10C4AR-A-V2 tions type 12 to 24 VDC 12 to 24 VDC Yes ZEN-10C4DR-D-V2 ZEN Kit Set containing CPU Unit (ZEN-10C1AR-A-V2), Connecting Cable, ZEN Support Software, and manual. ZEN-KIT01-EV4 Set containing CPU Unit (ZEN-10C1DR-D-V2), Connecting Cable, ZEN Support Software, and manual. ZEN-KIT02-EV4 Expansion I/O Units 8 --- 100 to 240 VAC 4 100 to 240 VAC 4 Relays --- ZEN-8E1AR (See notes 2, 3.) 12 to 24 VDC 12 to 24 VDC ZEN-8E1DR (See note 2.) Transistors ZEN-8E1DT --- (See note 2.) Note: 1. Programming is not possible using only the CPU in the LED-type CPU Unit. ZEN Support Software or a Memory Cassette is required. 2. Cannot be connected to pre-V1 and V1 CPU Units. 3. The ZEN-8E1AR cannot be connected to a CPU Unit with DC power supply. Power Supply Unit Power ratings Input voltage Output voltage Output current Model 30 W 100 to 240 VAC 24 VDC 1.3 A ZEN-PA03024 Note: Refer to the ZEN-PA03024 Datasheet (Cat. No. L103) for detailed specifications. Programmable Relay ZEN V2 Units 5 Accessories (Order Separately) Name Specifications Remarks Model Memory Cassette EEPROM (for data Enables programs and parameter settings to be saved or copied to another ZEN-ME01 security and copying) ZEN. (See note 1.) LCD-type CPU Unit with LED-type CPU Unit without display (See note 2.) display (See note 3.) Transfer from ZEN to Supported Not supported Memory Transfer from Memory Supported Automatic transfer when Cassette to ZEN power turned ON Memory Cassette Supported Not supported initialization Connecting Cable 2 m RS-232C (9-pin D- --- ZEN-CIF01 sub connector) Battery Unit 10 years min. Battery life Ladder programs and parameter settings are saved to the CPU Unit EEP-ROM ZEN-BAT01 (at 25°C) but calendar, clock, and holding timer bits and holding timer/counter present values are held by the capacitor. Therefore, if the power supply is interrupted for 2 days or more (at 25°C), this data will be reset. Use a Battery Unit for systems where the power supply may be interrupted for long periods. ZEN Support Runs on Windows 95, 98, Specifically designed for the ZEN (CD-ROM). ZEN-SOFT01-V4 Software 2000, ME, XP, or NT 4.0. Note: 1. Memory Cassettes created using a CPU Unit can be read to other CPU Units, regardless of which model is used. Restrictions, apply, however, to the functions that can be used, depending on the CPU Unit version combination. For details, refer to “Memory Cassette and CPU Unit Combinations” on page 33. 2. Standard LCD-type, Economy-type, and Communications-type CPU Units (i.e., excluding ZEN-@C2@@-@-V2 models). 3. LED-type CPU Unit without display (i.e., ZEN-@C2@@-@-V2 models). Mounting Accessories (Order Separately) Name Specifications Model Mounting Track 50 cm (l) × 7.3 mm (t) PFP-50N 1 m (l) × 7.3 mm (t) PFP-100N 1 m (l) × 16 mm (t) PFP-100N2 End Plate PFP-M Spacer PFP-S System Configuration Expansion I/O Units Power Supply Unit CPU Unit Battery Unit Connecting Cable Memory Cassette Support Software Note: 1. Up to 3 Expansion I/O Units can be connected to any type of CPU Unit except for Economy-type CPU Units. Expansion I/O Units with AC Inputs, however, cannot be connected to CPU Units with DC Power Supplies. 2. The Connecting Cable and Memory Cassette cannot be connected to the ZEN at the same time. 3. Programs cannot be written to LED-type CPU Units (i.e., ZEN-@C2@@-@-V2 models) without the ZEN Support Software or a Memory Cassette. 6 Programmable Relay ZEN V2 Units Specifications ■ Ratings Item Specification ZEN-@C@AR-A-V2/ZEN-8E1AR ZEN-@C@D@-D-V2/ZEN-8E1D@ Rated supply voltage 100 to 240 VAC, 50/60 Hz 12 to 24 VDC (DC ripple rate: 5% max.) Operating voltage range 85 to 264 VAC 10.8 to 28.8 VDC Power consumption CPU Units without Expansion I/O Units CPU Units without Expansion I/O Units  ZEN-10C1AR-A-V2/ZEN-10C2AR-A-V2/  ZEN-10C@DR-D-V2 ZEN-10C3AR-A-V2 12/24 V DC: 3 W max. 100 V AC: 5 VA max. (ZEN-10C3DR-D-V2: 2.8 W max.) 240 V AC: 7 VA max.  ZEN-10C@DT-D-V2  ZEN-10C4AR-A-V2 12/24 V DC: 2 W max. 100 V AC: 6 VA max.  ZEN-20C@DR-D-V2 240 V AC: 8 VA max. 12/24 V DC: 4 W max.  ZEN-20C@AR-A-V2  ZEN-20C@DT-D-V2 100 V AC: 7 VA max. 12/24 V DC: 2 W max. 240 V AC: 10 VA max. CPU Units with three Expansion I/O Units CPU Units with three Expansion I/O Units  ZEN-10C@DR-D-V2  ZEN-10C1AR-A-V2/ZEN-10C2AR-A-V2 12/24 V DC: 4 W max. 100 V AC: 6 VA max.  ZEN-10C@DT-D-V2 240 V AC: 8 VA max. 12/24 V DC: 3 W max.  ZEN-10C4AR-A-V2  ZEN-20C@DR-D-V2 100 V AC: 7 VA max. 12/24 V DC: 5 W max. 240 V AC: 9 VA max.  ZEN-20C@DT-D-V2  ZEN-20C@AR-A-V2 12/24 V DC: 3 W max. 100 V AC: 8 VA max. 240 V AC: 11 VA max. Expansion I/O Units  ZEN-8E1DR Expansion I/O Units 12/24 V DC: 2 W max.  ZEN-8E1AR 100 V AC: 3 VA max. 240 V AC: 4 VA max. Inrush current ZEN-10C@AR-A-V2: 4.5 A max. ZEN-10C@D@-D-V2: 30 A max. ZEN-20C@AR-A-V2: 4.5 A max. ZEN-20C@D@-D-V2: 30 A max. ZEN-8E1AR: 4 A max. ZEN-8E1DR: 15 A max. Ambient temperature 0 to 55°C (−25 to 55°C for ZEN-@C2@@-@-V2 models) Ambient storage temperature −20 to 75°C (−40 to 75°C for ZEN-@C2@@-@-V2 models) Ambient humidity 10% to 90% (with no condensation) Ambient conditions No corrosive gases Mounting method Surface mounting, DIN track mounting (standard (vertical) installation and horizontal installation) (See notes 1 and 2.) Terminal block Solid-line terminal block (use solid wire or fine-stranded wire) Terminal screw tightening 0.565 to 0.6 N·m (5 to 5.3 in-lb) torque Degree of protection IP20 (Mounted inside a control panel) Note: 1. Can be mounted to 35-mm DIN Track. 2. Standard (Vertical) installation Horizontal installation Programmable Relay ZEN V2 Units 7 ■ Characteristics Item Specification Control method Stored program control I/O control method Cyclic scan Programming language Ladder diagram Program capacity 96 lines (3 input conditions and 1 output per line) Max. No. of control I/O points 44 points (See note 1.) CPU Units with 20 I/O points: 12 inputs and 8 outputs Expansion I/O Units: 4 inputs and 4 outputs each, up to 3 Units. LCD display (See note 2.) 12 characters × 4 lines, with backlight Operation buttons (See note 2.) 8 (4 cursor buttons and 4 operation buttons) User program backup Internal EEPROM, Memory Cassette (optional) Power interruption hold Internal holding bit status, holding timer/counter present values, calendar and clock (year, month, day of month, day of week, time)  Super capacitor backup time:2 days min. (25°C)  Life of optional battery: 10 years min. (25°C) Calendar and clock function Accuracy: ±15 s/month (at 25°C) (See note 2.) Timer accuracy 0.01 s unit: −0.05% −10 ms max. (rate for set value) min/s unit: −0.05% −1 s max. (rate for set value) h/min unit: −0.05% −1 min max. (rate for set value) Maximum counting speed 150 Hz: 8-Digit counter (F) set to high-speed operations (CPU Units with DC power supplies only) (The counting speed may be less than 150 Hz depending on the cycle time of the program. See page 21.) Insulation resistance 20 MΩ (at 500 VDC) min.: Between power supply terminals and all output terminals. Between terminals of different output circuits. Between all terminals of CPU Unit and all terminals of Expansion I/O Unit. Insulation  Reinforced insulation Between power supply or input terminals and output terminals. Between terminals of different output circuits. Between all terminals of CPU Unit and all terminals of Expansion I/O Unit.  No separation Between power supply and input terminals of the same unit. Between power supply terminals of CPU Unit and computer connector, Battery Unit connector, or all Expansion Unit connectors (all interfaces are live parts). Dielectric strength 2,300 VAC, 50/60 Hz for 1 min (leakage current 1 mA max.): Between power supply terminals and all output terminals. Between terminals of different output circuit. Between all terminals of CPU Unit and all terminals of Expansion I/O Unit. 2 Vibration resistance Conforms to IEC60068-2-6, 5 to 9 Hz with 3.5-mm single amplitude, 9 to 150 Hz acceleration 9.8 m/s , 10 sweeps each in X, Y, and Z directions (1 octave/min) 2 Shock resistance Conforms to IEC60068-2-27, 147 m/s , 3 times each in X, Y, and Z directions. Weight CPU Unit with 10 I/O points: Approx. 300 g max. CPU Unit with 20 I/O points: Approx. 350 g max. Expansion I/O Unit: Approx. 120 g max. Note: 1. Up to 34 points for CPU Units with 10 I/O points. With Communications-type CPU Units, however, the CPU Unit has 6 inputs and 3 outputs, for a maximum of 33 I/O points. 2. Not provided for LED-type CPU Unit without display (i.e., ZEN-@C2@@-@-V2 models). ■ Communications Specifications (Communications-type CPU Units) Item ZEN-10C4@R-@-V2 Communications RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Baud rate 4800, 9600, or 19200 bps Transmission code ASCII Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity (none, even, odd), Block check character (BCC) Flow control None Interface RS-485 Retry function None Node number 0 to 99 (default: 1), XX (broadcasting) 8 Programmable Relay ZEN V2 Units ■ Approved Standards Item Specification Safety standards cULus: UL508/CSA C22.2 No.142 Class I Div2 Conforms to EN/IEC 61131-2 clause 11, excluding 11.7.2.2 (Overvoltage category 2 and Pollution degree II conforms to IEC 60664-1) EMC Radiation Field Emission CISPR11 Class A, Group 1 (See note.) Noise Terminal Voltage Emission CISPR11 Class A, Group 1 Electrostatic Discharge Immunity IEC61000-4-2 In air: 8 kV, In contact: 6 kV Electromagnetic Field Immunity IEC61000-4-3 10 V/m Electrical Fast Transient/Burst Immunity IEC61000-4-4 Power line AC I/O: 2 kV DC I/O: 1 kV Surge Immunity IEC61000-4-5 Normal Noise AC power supply, AC I/O: 1 kV DC power supply, DC I/O: 0.5 kV Common Noise AC power supply, AC I/O: 2 kV DC power supply: 1 kV DC I/O: 0.5 kV Immunity to Conducted Disturbances Induced by Radio-frequency Fields IEC61000-4-6 3 V Momentary Power Interruption Immunity IEC61131-2 CPU Units with AC Power Supplies: 10 ms max. CPU Units with DC Power Supplies: 2 ms max. (level: PS1) Note: EMC conforms to EN 61131-2 clause 8 except in the following cases.  When Expansion I/O Units with DC inputs are connected to a CPU Unit with an AC power supply, the burst immunity between power supplies will be 1 kv.  When the signal wire for transistor outputs exceeds 10 m, the surge immunity of DC output signal lines will not conform. ■ Input Specifications CPU Units AC Inputs (Not Isolated) Item Specifications Circuit drawing Input voltage 100 to 240 VAC +10%, −15%, 50/60 Hz Input impedance 680 kΩ IN 330 kΩ 300 kΩ Input current 0.15 mA/100 VAC, 0.35 mA/240 VAC IN Internal ON voltage 80 VAC min. 51 kΩ circuit OFF voltage 25 VAC max. 100 to 240 VAC ON response time 50 ms or 70 ms at 100 VAC (See note.) N 100 ms or 120 ms at 240 VAC (See note.) L OFF response time Note: Can be selected using the filter settings. DC Inputs: I0 to I3 for Units with 10 I/O points, I0 to I9 for Units with 20 I/O Points (Not Isolated) Item Specifications Circuit drawing Input voltage 12 to 24 VDC +20%, −10% Input impedance 5.3 kΩ IN 5.1 kΩ 1.8 kΩ Input current 4.5 mA (typ.)/24 VDC IN 12 to 24 VDC ON voltage 8 VDC min. Internal circuit OFF voltage 5 VDC max. COM ON response time 15 ms or 50 ms (See note.) OFF response time Note: Can be selected using the input filter settings, except when I0 is being used for an 8-digit counter with a high-speed input. Programmable Relay ZEN V2 Units 9 DC Inputs: I4 and I5 for Units with 10 I/O points, Ia and Ib for Units with 20 I/O Points (Not Isolated) Item Specifications Circuit drawing DC Inputs Input voltage 12 to 24 VDC +20%, −10% Input impedance PNP: 5.5 kΩ/14 VDC min. 100 kΩ/14 VDC max. NPN: 5.2 kΩ 150 kΩ Input current PNP: 4.3 mA (typ.)/24 VDC IN NPN: 4.6 mA (typ.)/24 VDC 27 kΩ + ON voltage 8 VDC min. 47 kΩ 6.2 kΩ OFF voltage 3 VDC max. 220 kΩ ON response time 15 ms or 50 ms (See note.) OFF response time − COM Analog Input range 0 to 10 V 47 kΩ Inputs 12 to 24 VDC External input 100 kΩ min. 5.6 kΩ impedance Resolution 0.1 V (1/100 FS) Accuracy ±1.5% FS (at ambient operating temperature within rated range) AD conversion data 0 to 10.5 V (in increments of 0.1 V) Note: Can be selected using the input filter settings. Expansion I/O Units AC Inputs (Not Isolated) Item Specifications Circuit drawing Input voltage 100 to 240 VAC +10%, −15%, 50/60 Hz Input impedance 680 kΩ IN Input current 0.15 mA/100 VAC, 0.35 mA/240 VAC 330 kΩ 300 kΩ IN ON voltage 80 VAC min. 51 kΩ 100 to OFF voltage 25 VAC max. 240 VAC N ON response time 50 ms or 70 ms at 100 VAC (See note.) L 100 ms or 120 ms at 240 VAC (See note.) Off response time Note: Can be selected using the input filter settings. DC Inputs (ZEN-8E1DR: Not Isolated, ZEN-8E1DT: Photocoupler Isolated) Item Specifications Circuit drawing Input voltage 12 to 24 VDC +20%, −10% IN Input impedance 6.5 kΩ 6.2 kΩ 1.8 kΩ IN Input current 3.7 mA (typ.)/24 VDC ± (See ON voltage 8 VDC min. note 2.) Internal 12 to circuit OFF voltage 5 VDC max. 24 VDC COM ON response time 15 ms or 50 ms (See note 1.) OFF response time Note: 1. Can be selected using the input filter settings. 2. The ZEN-8E1DT has no +/- terminals. There is no need to supply power. 10 Programmable Relay ZEN V2 Units Analog voltage output device Internal circuit Internal circuit ■ Output Specifications (CPU Units and Expansion I/O Units) Units with Relay Outputs Item Specifications Circuit drawing Maximum switching capacity 250 VAC/8 A (resistive load: cosφ = 1) 24 VDC/5 A (resistive load) Use the following values for the total of all outputs. Q0 to Q3/OUT0 to OUT3 CPU Units with 10 I/O points: 20 A max. L (15 A max. for Communications-type CPU Units) CPU Units with 20 I/O points: 40 A max. Expansion I/O Units: 20 A max. Q4/Q6 L Minimum switching capacity 5 VDC/10 mA (resistive load) COM Relay life Electrical Resistive load: 50,000 times (cosφ = 1) Models with Inductive load: 50,000 times (cosφ = 0.4) 20 I/O points only Mechanical 10 million times L ON response time 15 ms max. Q5/Q7 OFF response time 5 ms max. The life under the worst conditions, of the output contacts used in Life-test Curve (Reference Value) ZEN relay outputs is given in the above table. Guidelines for the Usage: 360 times/hour normal life of the relays are shown in the diagram on the right. 1,000 250-VAC resistive load 24-VDC resistive load/ Note: The switching capacity, switching durability, and applicable 250-VAC inductive load 500 load area when actually using the relay depend on the type of 24-VDC inductive load load, environmental conditions, and switching conditions. (t = 7 ms) 300 Therefore, be sure to confirm these conditions for the actual machine before use. 100 50 30 10 02 4 6 8 10 Contact current (A) Units with Transistor Outputs Item Specifications Circuit drawing Maximum switching capacity 24 VDC +20%, 500 mA Each circuit is configured with an independent common circuit Q0 to Q3/OUT0 to OUT3 390 Ω Leakage current 0.1 mA max. L 28.8 VDC max. L 1 kΩ Residual voltage 1.5 V max. COM Internal + circuit 28.8 VDC max. ON response time 1 ms max. L Models with Q4/Q6 20 I/O points only OFF response time 1 ms max. L Q5/Q7 Programmable Relay ZEN V2 Units 11 3 Life (× 10 ) Internal circuit Connections ■ Input Connections Units with AC Power Supply Note: 1. Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same time. 2. The input circuit commons for CPU Units with AC power supply are internally connected to the N terminal of the power supply circuit. Wire the L terminal to the power supply of the input device. 3. The input circuit commons for Expansion I/O Units with AC power supply are internally connected to the N terminal of the power supply circuit. Wire the L terminal to the power supply of the input device. CPU Units with 10 I/O Points and Expansion I/O Units 100 to 240 VAC, 50/60 Hz LN Circuit protector Input device L N NC I0 I1 I2 I3 I4 I5 L N IN0 IN1 IN2 IN3 CPU Unit with 10 I/O points ZEN-8E1AR Expansion I/O Unit (AC input type) CPU Units with 20 I/O Points and Expansion I/O Units 100 to 240 VAC, 50/60 Hz LN Circuit Input device protector L N NC I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib L N IN0 IN1 IN2 IN3 CPU Unit with 20 I/O points ZEN-8E1AR Expansion I/O Unit (AC input type) Connecting Expansion I/O Units with DC Inputs 100 to 240 VAC, 50/60 Hz DC power supply L N Circuit protector Input device Input device L N NC I0 I1 I2 I3 I4 I5 COM IN0 IN1 IN2 IN3 COM IN0 IN1 IN2 IN3 ZEN-8E1DR ZEN-8E1DT CPU Unit with 10 I/O points Expansion I/O Unit Expansion I/O Unit (DC inputs and (DC inputs and relay outputs) transistor outputs) Note: When connecting Expansion I/O Units with DC inputs to a CPU Unit with an AC power supply, the burst noise immunity will be 1 kV (IEC 61000-4-4). 12 Programmable Relay ZEN V2 Units Units with DC Power Supply Note: 1. Be sure to connect the COM terminal before turning ON the power supply. If the COM terminal is disconnected, or if the wiring is changed after turning ON the power supply, a malfunction may occur. 2. Apply the power supply voltage through a relay or switch in such a way that the voltage reaches the rated value within 4 s. If the voltage is applied gradually, the power may not be reset or unstable output operations may result. CPU Units with 10 I/O Points For Connections to Negative (−) Common (PNP Connection) 12 to 24 VDC Input device COM CPU Unit with 10 I/O points For Connecting Analog Input Devices to Input Terminals I4 and I5 12 to 24 VDC COM I0 I1 I2 I3 I4 I5 CPU Unit with 10 I/O points Note: When connecting an analog input device, always connect the negative side to the COM terminal. For Connections to Positive (+) Common (NPN Connection) 12 to 24 VDC Input device COM I0 I1 I2 I3 I4 I5 + − CPU Unit with 10 I/O points Note: When connected to the positive (+) common, I4 and I5 cannot be used as analog inputs. Programmable Relay ZEN V2 Units 13 CPU Units with 20 I/O Points For Connections to a Negative Common (PNP Connection) 12 to 24 VDC Input device COM I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib CPU Unit with 20 I/O points For Connecting Analog Input Devices to Input Terminals Ia and Ib 12 to 24 VDC COM I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib CPU Unit with 20 I/O points Note: When connecting an analog input device, always connect the negative side to the COM terminal. For Connections to Positive (+) Common (NPN Connection) 12 to 24 VDC Input device COM I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib + − CPU Units with 20 I/O points Note: When connected to the positive (+) common, Ia and Ib cannot be used as analog inputs. Expansion I/O Units Note: 1. Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same time. 2. ZEN-8E1AR Expansion I/O Units with AC inputs cannot be connected to CPU Units with DC power supply. 3. The input circuit commons for ZEN-8E1DR Expansion I/O Units with relay outputs are each internally connected to one side of the power supply circuit (COM terminal). 4. ZEN-8E1DT Expansion I/O Units with transistor outputs do not need to be connected to a power supply. For Connections to Negative (−) Common 12 to 24 VDC Input Input device device I1 + − COM I0 I2 I3 I4 I5 ±COM IN0 IN1 IN2 IN3 NC COM IN0 IN1 IN2 IN3 CPU Unit with 10 I/O points ZEN-8E1DR ZEN-8E1DT Expansion I/O Unit Expansion I/O Unit (DC input, relay output) (DC input, transistor output) For Connections to Positive (+) Common 12 to 24 VDC Input Input device device + − COM I0 I1 I2 I3 I4 I5 ±COM IN0 IN1 IN2 IN3 NCCOM IN0 IN1 IN2 IN3 CPU Unit with 10 I/O points ZEN-8E1DR ZEN-8E1DT Expansion I/O Unit Expansion I/O Unit (DC input, relay output) (DC input, transistor output) 14 Programmable Relay ZEN V2 Units ■ Output Connections Units with Relay Outputs All four relay output circuits in both CPU Units with 10 I/O points and Expansion I/O Units have independent contacts. CPU Units with 20 I/O points have 4 independent contacts (Q0 to Q3) and the remaining four (Q4 to Q7) have 2 points/common. There are no restrictions for polarity. Standard LCD-type CPU Units, LED-type CPU Units, and Economy-type CPU Units CPU Unit with 10 I/O Points CPU Unit with 20 I/O Points Q0 Q1 Q2 Q3 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Communications-type CPU Units Expansion I/O Units Communications-type CPU Unit Expansion I/O Unit OUT OUT B (+) A (−) Q0 Q1 Q2 2 3 OUT OUT RS-485 0 1 Units with Transistor Outputs For CPU Units with 10 I/O points and Expansion I/O Units, all 4 outputs in the transistor output circuits have independent circuits. The terminals of output have polarity given on the terminal block, but no problem will result from reversing the connection positions of the power supply and load. For CPU Units with 20 I/O points, outputs Q0 to Q3 in the transistor output circuits have independent circuits and outputs Q4 to Q7 have 2 points per common. The terminals of output Q0 to Q3 have polarity given on the terminal block, but no problem will result from reversing the connection positions of the power supply and load. Note: Do not exceed a cable length of 10 m when connecting transistor outputs. Standard LCD-type CPU Units and LED-type CPU Units without Display CPU Unit with 10 I/O Points CPU Unit with 20 I/O Points + − + − + − + − + − + − + − + − − + − − + − Q0 Q1 Q2 Q3 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q0 to Q3 Q0 to Q3 Expansion I/O Units Expansion I/O Unit + + − − OUT2 OUT3 + − − + OUT0 to OUT3 OUT0 OUT1 Programmable Relay ZEN V2 Units 15 Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Nomenclature ■ Standard LCD-type, Economy-type, and Communications-type CPU Units (Except for ZEN-@C2@@-@-V2 Models) CPU Units with 10 I/O Points Left side Front Right side Power supply Input terminals terminals Operation Display Display Screen buttons screen Output terminals Expansion Unit connector RUN ERR (See note 1.) cover (See note 2.) Battery Unit connector ZEN Support Software connector Do not remove this cover until (Remove the seal to (also used for Memory Cassette.) connecting an Expansion Unit. connect the Battery Unit.) Icon Meanings Icon Meaning CPU Units with 20 I/O Points RUN Display while in RUN mode. Left side Front Right side ERR Indicates an error. ▲ Displayed when there is a Power supply Input terminals higher-level menu or ladder terminals program line than the one I 6 I 7 I 8 I 9 I a I b currently displayed. ▼ Displayed when there is a lower-level menu or ladder program line than the one 20C1AR-A-V2 currently displayed. Operation Display Displayed when a password buttons screen had been set. Q4 Q5 Q6 Q7 Expansion Unit connector Output terminals cover (See note 2.) Battery Unit connector Do not remove this cover until ZEN Support Software connector (Remove the seal to connecting an Expansion Unit. (also used for Memory Cassette.) connect the Battery Unit.) Note: 1. With Communications-type CPU Units, the Q3 terminal is used as the RS-485 terminal. For details, refer to “Output Connections” on page 15. 2. Economy-type CPU Units are not provided with an Expansion Unit connector. Do not remove the cover. 16 Programmable Relay ZEN V2 Units Operation Buttons DEL Button ALT Button Operation Button Names and Operations Button Function Menus Writing ladder program Setting parameters Button input bit (See page 24.) Cursor DEL --- Deletes inputs, outputs, connection --- B6 ON Buttons lines, and blank lines. ALT ---  Switches between normally open --- B7 ON and normally closed conditions.  Changes to connection line write ESC Button OK Button mode.  Inserts a line. Up Moves the cursor  Moves the cursor up and down.  Moves the cursor up B5 ON up and down. and down.  Selects bit types and functions.  Changes numerals and parameters. Down B2 ON Left --- Moves the cursor right and left. Moves the cursor right B3 ON and left. Right B4 ON ESC Returns to the Cancels the setting and returns to Cancels the setting B0 ON previous screen. the previous operation. and returns to the previous operation. OK Selects the Confirms the setting. Confirms the setting. B1 ON menu item at the cursor position. Programmable Relay ZEN V2 Units 17 ■ LED-type CPU Units without Display (ZEN-@C2@@-@-V2) CPU Units with 10 I/O Points Left side Front Right side Power supply Input terminals terminals LED indicators LED Indicators Name LED Status Expansion Unit connector Output terminals cover POWER Green Lit Power is ON. Battery Unit connector Do not remove this cover until (Remove the seal to connect ZEN Support Software connector connecting an Expansion Unit. Not lit Power is OFF. the Battery Unit.) (also used for Memory Cassette.) RUN Green Lit Operating (RUN) CPU Units with 20 I/O Points Not lit Stopped Left side Front Right side (STOP) Power supply Input terminals ERROR Red Lit Error terminals occurred. I 6 I 7 I 8 I 9 I a I b Not lit Normal 20C2AR-A-V2 Q4 Q5 Q6 Q7 Output terminals Battery Unit connector Expansion Unit connector cover ZEN Support Software connector (Remove the seal to Do not remove this cover until (also used for Memory Cassette.) connecting an Expansion I/O Unit. connect the Battery Unit.) LED indicators ■ Expansion I/O Units (ZEN-8E1@@) Left side Front Right side Power supply terminals Input terminals Output terminals Expansion I/O Unit connector cover Expansion I/O Unit connector Do not remove this cover until connecting an Expansion I/O Unit. Precaution when Using Expansion I/O Units: Up to three Expansion I/O Units can be connected. Phillips screwdriver Flat-blade screwdriver When removing the Expansion Unit connector cover from the side of the CPU Unit, use a Phillips screwdriver to remove the cover screw, and then insert a flat-blade screw driver in the cover gap to remove the cover, as shown at the right. 18 Programmable Relay ZEN V2 Units Operation ■ Bits Name Symbol Bit No. of Operation Details addresses points (See note 1.) Input bits I I0 to Ib 12 Reflect the ON/OFF status of the input devices connected to the input (See note 2.) terminals on the CPU Unit. --- Expansion input bits X X0 to Xb 12 Reflect the ON/OFF status of the input devices connected to the input terminals on the Expansion I/O Units. Output bits Q Q0 to Q7 8 The ON/OFF status of these output bits is used to control the output devices (See note 2.) connected to the output terminals on the CPU Unit. Expansion output bits Y Y0 to Yb 12 The ON/OFF status of these output bits is used to control the output devices connected to the output terminals on the Expansion I/O Units. 1 Work bits M M0 to Mf 16 Work bits can be used only within the ZEN program. I/Os for external devices cannot be made (i.e., all I/O is internal). Holding bits H H0 to Hf 16 Used the same as the work bits. However, if the power to the ZEN is turned OFF, these bits also maintain the previous ON/OFF status. Timers T T0 to Tf 16 X: ON-delay timer Functions are Time units can be selected selected from the from the following: ■: OFF-delay timer screen when 0.01-s unit: 0.01 to 99.99 s O: One-shot pulse parameter settings min/s unit: 00 min 01 s to timer are made. 2 99 min 59 s h/s unit: 00 h 01 min to F: Flashing pulse 99 h 59 min timer W: Twin timer Holding timers # #0 to #7 8 Hold the present value being counted even if the trigger input or power supply 3 is turned OFF and continue timing when the trigger input or power is restored. Counters C C0 to Cf 16 Reversible 4-digit counters that can be incremented and decremented. 4 8-digit counter F F0 1 Reversible 8-digit counters that can be incremented and decremented. CPU Units with DC power supply support a high-speed counter up to 150 Hz. 5 For details, refer to “8-digit Counter Operation” on page 21. Weekly timers @ @0 to @f 16 Turn ON and OFF during specified times on specified days. 6 (See note 3.) Calendar timers **0 to *f 16 Turn ON and OFF between specified dates. 7 (See note 3.) Display bits D D0 to Df 16 Display user-specified messages, times, timer/counter present values, or 8 (See note 3.) analog-converted values. Analog comparator bits A A0 to A3 4 Used as program input conditions to output analog comparator comparison 9 results. These bits can be used only for CPU Units with DC power supply. Timer/counter P P0 to Pf 16 Compare the present values of timers (T), holding timers (#), and counters comparator bits (C). Comparison can be made between the same two counters or timers, or 10 with constants. 8-digit counter G G0 to G3 4 Used to compare the present values of 8-digit counters (F) and output the 11 comparator bits comparison results. Button input bits B B0 to B7 8 Used as program input conditions and turn ON when operation buttons are 12 (See note 3.) pressed in RUN Mode. Note: 1. For details, refer to the indicated item numbers on the following pages. 2. CPU Units with 10 I/O points have 6 input bits (I0 to I5) and 4 output bits (Q0 to Q3). Output bit Q3 of Communications-type CPU Units, however, cannot be output externally. It can be used as a work bit. 3. These input bits are not supported by LED-type CPU Units without display. 1. Additional Bit Output Functions [: Normal Set/Reset operation A: Alternate S: Set R: Reset I0 I1 I2 I3 [Q0 SQ1 RQ1 AQ2 I0 I1 I2 I3 Q0 Q1 Q1 Q2 Q0 will turn ON or OFF depending Q1 will stay ON once the execution Q1 is forced OFF when the Q2 alternates between turning ON on the ON/OFF status of the condition I1 has turned ON once. A execution condition I2 is turned and OFF when the execution execution condition I0. reset is used to turn Q1 OFF. ON. condition I3 turns ON. Programmable Relay ZEN V2 Units 19 2. Using Timers and Holding Timers X: ON-delay timer Turns ON after set delay after the trigger input turns ON. Trigger input Basic Operation Reset input Trigger input Setting Timing Present value Output 0 Main Applications Timer bit When delayed operation or a time lag is required. ■: OFF-delay timer Stays ON while the trigger input is ON and turns OFF after a set delay after the trigger input has turned OFF. Trigger input Basic Operation Reset input Trigger input Setting Timing Present value Output 0 Timer bit Main Applications Useful for OFF delay circuits for lights or fans O: One-shot pulse timer Turns ON for a set period after the trigger input turns ON and regardless of how long the trigger input remains ON. Trigger input Basic Operation Reset input Trigger input Setting Timing Present value Output 0 Main Applications Timer bit Useful for set operations where operation is always required during a regular period only. F: Flashing pulse timer Repeatedly turns ON and OFF in a set cycle while the trigger input is ON. Basic Operation Trigger input Reset input Trigger input Timing Timing Timing Timing Setting Present value Output 0 Main Applications Timer bit Useful for flashing emergency lights or sounding buzzers as the output for an alarm circuit. W: Twin timer Repeatedly turns ON and OFF in a set cycle while the trigger input is ON. Independent ON- and OFF-time settings are possible. Trigger input Basic Operation Reset input Trigger input ON-time OFF-time Timing Timing Timing Timing (OFF-time) (ON-time) (OFF-time) (ON-time) Present value Output 0 Timer bit Main Applications Useful for intermittent (ON/OFF) operation, such as that used for fans. 3. Using Holding Timers X: ON-delay timer Trigger input Turns ON after set delay after the trigger input turns ON. The present value is held while the trigger input is OFF. Reset input Main Applications Setting To continue operation after momentary power loss or power interruptions. Also can be used when delayed operation or a time lag is required. Present value 0 Timer bit 20 Programmable Relay ZEN V2 Units 4. Counter Operation Counter direction The counter bit turns ON when the counter value (present value) specification input reaches the set value (present value ≥ set value). The counter returns to Counter input 0 and the counter bit turns OFF when the reset input turns ON. Count inputs are not accepted while the reset input is turned ON. The counter Reset input present value and counter bit (ON/OFF) are held even if the operating mode is changed or the power supply is interrupted. Set value Present value 0000 Counter bit 5. 8-digit Counter Operation Count speed Operation The counter bit turns ON when the counter value (present value) H High Counter direction reaches the set value (present value ≥ set value). The counter speed specification input returns to 0 and the counter bit turns OFF when the reset input Counter input turns ON. Count inputs are not accepted while the reset input is turned ON. The counter present value and counter bit (ON/OFF) Reset input are held even if the operating mode is changed or the power supply is interrupted. LLow Set value High-speed Operation speed Present value For CPU Units with DC power supply, high-speed operation is possible for input I0 only. (Maximum counting speed: 150 Hz) 00000000 Counter bit Counting Speed of the 8-digit Counter The maximum counting speed of the 8-digit counter is 150 Hz. When the ladder program volume is large, however, this speed will be less than 150 Hz. Calculate the cycle time and confirm the maximum counting speed using the following formula. The calculation serves as a guide only, so allow a suitable margin in the actual machine. Maximum counting speed = 1,000,000 Hz/ Cycle time (µs) × 2.2 Hz Note: Even if the calculated maximum counting speed exceeds 150 Hz using this formula, the maximum counting speed will be 150 Hz. Cycle Time Calculation Method Cycle =Common + Processing time taken + Ladder program + Communications time processing when Expansion I/O execution time processing time (only (µs) time Units are connected for CPU Units with communications) Refer to the following table for ZEN execution times. The execution times are provided as a guide. External factors, button operations, execution of ZEN Support Software operations, and timing of the processing affects the actual processing times. Common Processing Time Ladder Program Execution Time Unit type Common processing time Per line 30 µs: Line containing program *1 7 µs: Empty lines Standard LCD-type CPU Units, 850 µs Economy-type CPU Units, and Per output CPU Unit output bits (Q) 4 µs*2 Communications-type CPU Units Expansion I/O Unit LED-type CPU Units 200 µs output bits (Y) Work bits (M) Expansion I/O Unit Processing Time Holding bits (H) Unit type Expansion I/O Unit processing time Timers (T)/Holding 15 µs*3 timers (#) Expansion I/O Units 160 µs per Unit Counters (C)/8-Digit 13 µs Counters (F) Communications Processing Time (only for CPU Units with Display bits (D) Hour and minute (CLK)/Year and Communications) month (DAT)/Month and day (DAT1): 21 µs Reading information 170 µs Timers (T)/Holding timers (#)/Counters (C)/Analog Writing set values Twin timer: 11,000 µs comparators: 28 µs Others: 6,000 µs Characters (CHR)/8-Digit Writing time information 820 µs Counters (F): 38 µs Weekly timers (@) 4 µs*4 Calendar timers (*) 1 µs Analog comparators (A) 3 µs Comparators (P) 7 µs*5 8-Digit Comparators (G) 4 µs Programmable Relay ZEN V2 Units 21 Example Calculation of Ladder Program Execution Time Ladder program execution time = I0 I1 I2 00 [Q0 (30 × 5) + (4 × 3) + 15 + 4 + 7 = 188 (µs) Q0 01 *5: P0 I3 *4: @0 02 [Q1 I4 *3: T0 (output) 03 TT0 *2: Q (outputs) for 3 points @0 P0 T0 04 [Q2 *1: For 5 lines 6. Weekly Timer Operation (Only for Standard LCD-type, Economy-type, and Communications- type CPU Units) Weekly timer Operation mode NNormal Typical Timer Operation Between Tuesday and Friday every week, the operation weekly timer bit turns ON from 08:15 until Date setting 17:30. Mon Tues Wed Thurs Fri Sat Sun 24:00 Stop time 17:30 Start time 8:15 0:00 Weekly timer bit Timer Operation Extending Past Midnight Between Tuesday and Friday every week, the weekly timer bit turns ON from 23:00 until 05:00 Date setting the following day. Mon Tues Wed Thurs Fri Sat Sun 24:00 Start time 23:00 Stop time 5:00 0:00 Weekly timer bit D Multiple- The weekly timer bit turns ON from Tuesday Date setting day 08:15 until Friday 17:30 every week. operation Mon Tues Wed Thurs Fri Sat Sun 24:00 Stop time 17:30 Start time 8:15 0:00 Weekly timer bit PPulse- Every week, from Tuesday through Friday, the Date setting output weekly timer bit turns ON for 15 minutes and operation Mon Tues Wed Thurs Fri Sat Sun thirty seconds from 08:15. 24:00 Start time 8:15 0:00 Weekly timer bit Operation time setting: 15 minutes, 30 seconds 7. Calendar Timer Operation (Only for Standard LCD-type, Economy-type, and Communications-type CPU Units) Dec 31 End date Sep 1 Start date Apr 1 Jan 1 Calendar timer bit The calendar timer bit is ON between 1 April and 31 August. 22 Programmable Relay ZEN V2 Units Time setting Time setting Time setting Time setting 8. Display Settings (Only for Standard LCD-type, Economy-type, and Communications-type CPU Units) Backlight/display L0: No backlight; No switching to display function screen (See note 1.) function screen L1: Backlight; No switching to display function screen (See note 1.) switching L2: No backlight; Switching to display function screen (See note 2.) L3: Backlight; Switching to display function screen (See note 2.) Display start X (digit): 00 to 11 X00 X11 position Y (line): 0 to 3 Y0 to Y3 Display object CHR Characters (Up to 12 characters - English, numerals, symbols) DAT Month/day (5 digits @@/@@) CLK hour/minute (5 digits @@:@@) I4 to I5 Analog-converted value (4 digits @@:@) T0 to Tf Timer present value (5 digits @@.@@) #0 to #7 Holding timer present value (5 digits @@.@@) C0 to Cf Counter present value (4 digits @@@@) F0 8-digit counter present value(8 digits @@@@@@@@) Monitoring A: Can read settings during operation. D: Cannot read settings during operation. Note: 1. When L0 or L1 are selected to disable the display function screen, the display function screen will not be displayed automatically. Use operation buttons to move to the display function screen. 2. When L2 or L3 are selected, the ZEN switches to the display function screen if the display function is enabled and the specified data is displayed. The Main Screen will no longer be displayed. To display the Main Screen, change the CPU Unit to STOP mode. 9. Analog Comparator Operation • Example 1 • Example 2 (When comparison shows analog input (When comparison shows analog input 1 is ≤ 1 ≥ 5.2 V) analog input 2) Setting Converted value 10.5 10.0 10.0 Analog input 1 5.2 Analog input 2 10.5 V 00.0 00.0 Input voltage 0.0 10.0 V Analog Analog comparator bit comparator bit 10. Timer/Counter Comparator Operation • Example 1 • Example 2 (When comparison setting is holding (When comparison setting is counter 1 (C1) ≤ timer #0 ≥ 12 min 34 s) counter 2 (C2)) C1 present value #0 present value Setting 12 min 34 s C2 present value 0 Comparator Comparator bit bit 11. 8-digit Counter Comparator Operation • When comparison setting is 8-digit counter F0 ≥ 12000000 F0 present value 12000000 0 8-digit counter comparator bit Programmable Relay ZEN V2 Units 23 12. Specifications for Button Input Bits (Only for Standard LCD-type, Economy-type, and Communications-type CPU Units) The operation buttons are used to perform operations for input bits. They are useful when checking program operations or forcefully resetting holding timers or counters. ALT Button input 7 (B7) DEL Button input 6 (B6) Button input 5 (B5) Button input 4 (B4) Button input 3 (B3) Button input 2 (B2) OK Button input 1 (B1) ESC Button input 0 (B0) ■ Password Function (Only for Standard LCD-type, Economy-type, and Communications-type CPU Units) The ZEN has a password function to prevent incorrect manipulation of ladder programs or settings data by other operators. When the password (0000 to 9999) is set, the following operations will not be possible unless the password is input correctly.  Editing ladder program  Program all clear  Monitoring ladder programs  Changing/clearing password  Changing backlight OFF time  Setting input filter  Setting RS-485 communications 24 Programmable Relay ZEN V2 Units ■ ZEN Support Software Functions Note: Always use ZEN-SOFT01-V4 as the Support Software for the V2 CPU Unit. Creating Ladder Programs Simulating Ladder Programs ZEN ladder programs can be created with ease. The simulation function makes it possible to check whether correct operation is performed without connecting to the ZEN. Note: The Edit Input Dialog Box is displayed when an input bit is inserted. Timer, counter, and other parameter settings are also set in the Edit Input Dialog Box. They cannot be set in the Edit Output Dialog Box. Printing Ladder Programs Monitoring Ladder Programs Ladder programs and I/O comments, as well as timer, counter and The operating status can be monitored from the Support Software by other parameter settings can be printed. connecting to the ZEN using a Connecting Cable (ZEN-CIF01). Note: Both RS-485 communications and the ZEN monitoring function cannot be used at the same time with Communications-type CPU Units. The Support Software can also be used to save files and edit comments. Refer to the ZEN Support Software Operation Manual (Cat. No. Z184-E1-03) for details. Programmable Relay ZEN V2 Units 25 ZEN-BAT01 Dimensions Note: All units are in millimeters unless otherwise indicated. ■ CPU Units CPU Units with 10 I/O Points Unit Mounting Holes 70 56 44 60 ZEN-10C@@@-@-V2 4.5 5.5 Note: Use M4 screws for mounting. 90 80 45 Mounting Hole Dimensions Two, M4 4.7 (Sliding: 13 max.) CPU Units with 20 I/O Points 80 ZEN-20C@@@-@-V2 122.5 56 44 112.5 I 6 I 7 I 8 I 9 I a I b 60 (112.5) * * The dimensions in parentheses 20C1AR-A-V2 refer to models with 20 I/O points. 90 80 45 Q4 Q5 Q6 Q7 4.7 (Sliding: 13 max.) Dimensions with Battery Unit CPU Units with 10 I/O Points CPU Units with 20 I/O Points 87.5 140 17.5 70 17.5 122.5 44 I 6 I 7 I 8 I 9 I a I b 20C1AR-A-V2 45 45 Q4 Q5 Q6 Q7 26 Programmable Relay ZEN V2 Units ■ Expansion I/O Units DIN Track Hook (Using Slide) ZEN-8E1@@ Mounting Hole Dimensions 54 7.6 Two, 3.5 dia. Two, M3 17.5 2 35 44 90 97 45 90 97 2 7.6 ■ Power Supply Unit Mounting Hole Dimensions ZEN-PA03024 70 56 60 44 Two, M4 90 80 45 80 60 4.7 (Sliding: 13 max.) ■ Accessories (Order Separately) Battery Unit Memory Cassette Connecting Cable ZEN-BAT01 ZEN-ME01 ZEN-CIF01 Cable length: 2m Programmable Relay ZEN V2 Units 27 ■ Track Mounting Accessories (Order Separately) Mounting Track PFP-100N PFP-100N2 PFP-50N 16 7.3±0.15 4.5 4.5 ±0.3 ±0.15 35 27 ±0.3 35 27 24 29.2 15 25 25 25 25 15 (5) * 1 15 25 25 25 25 15 1 1.5 10 10 10 10 1,000 (500) * 1,000 * The numbers in parentheses () are dimensions for the PFP-50N. End Plate Spacer 16 10 5 12 6.2 1.8 PFP-M PFP-S M4 × 8 pan-head 1 screw 34.8 50 35.5 35.3 44.3 1.8 11.5 10 1.3 M4 spring washer 4.8 16.5 Precautions when Selecting ZEN Programmable Relays ■ Changes in Comparison with Previous Models  The power supply and transistor output voltage ranges for CPU Units and Expansion I/O Units with DC power supply has been expanded to 10.8 to 28.8 VDC.  The width of Expansion I/O Units has been reduced by half and only 8-point models are available.  The connection method between the CPU Unit and Expansion I/O Units has changed.  Twin timer operation has been added to timers.  Multiple-day operation and pulse-output operation has been added to weekly timers.  An 8-digit counter and 8-digit comparators have been added.  The accuracy of analog inputs has been increased to ±1.5% FS.  The timing accuracy of weekly timers and calendar timers has been increased to ±15 s or less per month (at 25°C).  Australia and New Zealand Daylight Saving Time (DST) settings have been added.  CPU Units with RS-485 communications and economic CPU Units have been added.  The heat slits in the cases of CPU Units and Expansion I/O Units have been removed to prevent foreign matter from entering. Model numbers have been changed to reflect the improved functionality. Previous Model Numbers ZEN-@C@@@-@ (Pre-V1 CPU Units) ZEN-@C@@@-@-V1 (V1 CPU Units) ZEN-@E@@ (4E/8E-type Expansion I/O Units) New Model Numbers ZEN-@C@@@-@-V2 (V2 CPU Units) ZEN-8E1@@ (8E1-type Expansion I/O Unit) Memory Cassettes, Connecting Cables, and Battery Units have not been changed and can be used as they are with the new models. 28 Programmable Relay ZEN V2 Units Precautions when Switching from Previous Units  Previous models of Expansion I/O Units cannot be connected to V2 CPU Units.  ZEN-8E1@R Expansion I/O Units with relay outputs need to be connected to a power supply.  A ZEN-@C@D@-D-V2 CPU Unit with DC power supply cannot be connected to an Expansion I/O Unit with AC inputs.  When connecting Expansion I/O Units with DC inputs to a CPU Unit with an AC power supply, the burst noise immunity will be 1 kV (IEC 61000- 4-4).  There is no change to the 8 A per contact for relay output, but the total output for all contacts must be as follows: Units with 10 I/O Points: 20 A max. (15 A max. for Communications-type CPU Units) Units with 20 I/O Points: 40 A max. Expansion I/O Units: 20 A max.  Always use the ZEN-SOFT01-V4 Support Software for V2 CPU Units.  Input wiring for CPU Units with DC power supplies differs from that for Pre-V1 CPU Units. Refer to the following diagrams. V2 and V1 CPU Units Pre-V1 CPU Units The input circuit common terminal is connected COM wiring depends on whether a negative common or positive common is being used. internally to the negative (−) side of the power Positive (+) COM Wiring Negative (−) COM Wiring supply circuit. 24 VDC 24 VDC COM wiring required. 24 VDC COM wiring required. Analog inputs possible. Analog inputs possible. Input Input devices Input devices devices + − COM + − COM + − NC CPU Unit with 10 I/O Points CPU Unit with 10 I/O Points CPU Unit with 10 I/O Points Note: I4 and I5 (Ia and Ib for CPU Units with 20 I/O points) cannot be used as analog input terminals. ■ Changes Ratings and Specifications CPU Units Item V2 Units V1 Units Pre-V1 Units Rated power Models with DC 10.8 to 28.8 VDC 20.4 to 26.4 VDC supply voltage power supply Power Models with AC See Ratings on page 7. 30 VA max. consumption power supply (with 3 Expansion I/O Units connected) Models with DC 6.5 W max. power supply (with 3 Expansion I/O Units connected) Inrush current Models with AC Models with 10 I/O points: 4.5 A max. 40 A max. power supply Models with 20 I/O points: 4.5 A max. Models with DC Models with 10 I/O points: 30 A max. 20 A max. power supply Models with 20 I/O points: 30 A max. DC inputs Input impedance 5.3 kΩ 5 kΩ 4.8 kΩ I0 to I3 ON voltage 8 VDC min. 16 VDC min. (See note 1.) Input common Independent common terminal Internally connected to power supply terminal Programmable Relay ZEN V2 Units 29 Item V2 Units V1 Units Pre-V1 Units DC inputs Input impedance 5.2 to 5.5 kΩ 5 kΩ I4 to I5 ON voltage 8 VDC min. 16 VDC min. (See note 2.) OFF voltage 3 VDC max. 5 VDC max. Analog inputs Input impedance 100 kΩ min. 150 kΩ min. I4 to I5 Accuracy ±1.5% FS (at ambient operating temperature within ±10% FS (at ambient operating temperature (See note 2.) rated range) within rated range) Control Relay outputs 8 A per output 8 A per output outputs Total for all outputs must be as follows: Units with 10 I/O Points: 20 A max. (15 A max. for Communications-type CPU Units) Units with 20 I/O Points: 40 A max. Transistor outputs 28.8 V max. 26.4 V max. Timing accuracy of weekly and ±15 s or less per month (at 25°C) ±2 min per month calendar timers Mounting direction Standard (vertical) installation and horizontal installation Standard (vertical) installation Terminal block tightening torque 0.565 to 0.6 N·m (5 to 5.3 in-lb) 0.5 to 0.6 N·m Connectable Expansion I/O Units ZEN-8E1@ (See note 3.) ZEN-4E@ and ZEN-8E@ Case structure No heat slits Heat slits Note: 1. Units with 20 I/O Points: I0 to I9 2. Units with 20 I/O Points: Ia to Ib 3. Refer to page 32 for details on compatible combinations of CPU Units and Expansion I/O Units. Expansion I/O Units Item 8E1 type 4E/8E type Model Unit with 8 I/O Points Units with 4 input, 4 output, or 8 I/O points AC inputs Input impedance 680 kΩ 83 kΩ Isolation No isolation Photocoupler Input common Internally connected to power supply terminal Independent common terminal DC inputs Input voltage 10.8 to 28.8 VDC 20.4 to 26.4 VDC Input impedance 6.5 kΩ 4.7 kΩ Isolation ZEN-8E1DR: No isolation Photocoupler ZEN-8E1DT: Photocoupler ON voltage 8 VDC min. 16 VDC min. Input common ZEN-8E1DR: Internally connected to power supply Independent common terminal terminal ZEN-8E1DT: Independent common terminal Control output Relay outputs 8 A per output 8 A per output Total for all outputs must be as follows: Units with 10 I/O Points: 20 A max. Units with 20 I/O Points: 40 A max. Transistor outputs 28.8 V max. 26.4 V max. Mounting screws M3 (mounting holes on DIN Track hooks) M4 (mounting holes on Unit) Connectable CPU Unit V2 CPU Units (See note.) V1 or Pre-V1 CPU Units Dimensions (H × W × D) 90 × 35 × 56 mm 90 × 70 × 56 mm Case structure No heat slits Heat slits Note: Refer to page 32 for details on compatible combinations of CPU Units and Expansion I/O Units. 30 Programmable Relay ZEN V2 Units Other Functions Item V2 Units V1 Units Pre-V1 Units Bits Timer operation ON-delay, OFF-delay, one-shot pulse, flushing ON-delay, OFF-delay, one-shot pulse, flushing pulse, twin timer operation pulse Weekly timer Timer operation, multiple-day operation, pulse- Timer operation operation output operation Addition of bits 8-digit counter (1 counter, up to 150 Hz) --- 8-digit comparators (4 comparators) Daylight Saving Time (DST) Setting Manual, EU, US. Manual, EU, US Australia, New Zealand Items set for password Ladder program editing Ladder program editing Program all clear Ladder monitoring Ladder monitoring Password change/clear Password change/clear Backlight shut-off time Backlight shut-off time Input filter settings Input filter settings Node number setting Node number setting (See note.) LCD contrast adjustment Not possible Possible Menus Node number Node number setting window deleted (except for Node number setting window displayed. setting window Units with communications). Modem Modem initialization window deleted (except for Modem initialization window displayed. initialization Units with communications). window RS-485 communications Models added with communications. --- ZEN-10C4@R-@-V2 Economy-type CPU Units Economy-type models added. --- ZEN-@C3@R-@-V2 Expansion I/O Units cannot be connected. Other functions are the same as the standard LCD models. Note: Not displayed for V2 CPU Units except for Units with Communications. Bits Name CPU Unit V2 Units V1 Units Pre-V1 Units 10 I/O points 20 I/O points 10 I/O points 20 I/O points 10 I/O points Input bits I 6 points 12 points 6 points 12 points 6 points Output bits Q 4 points (See note.) 8 points 4 points 8 points 4 points Timers T 16 points 8 points Holding timers # 8 points 4 points Counters C 16 points 8 points Weekly timers @ 16 points 8 points Calendar timers * 16 points 8 points Display bits D 16 points 8 points Work bits M 16 points Holding bits H 16 points Expansion input bits X 12 points Expansion output bits Y 12 points Analog comparator bits A 4 points Timer/counter comparator bits P 16 points 8-digit counter F 1 point --- 8-digit counter comparator bits G 4 points --- Note: Output bit Q3 of Communications-type CPU Units cannot be output externally. It can be used as a work bit. Programmable Relay ZEN V2 Units 31 ■ Compatible Combinations of CPU Units and Expansion I/O Units The Expansion I/O Units that can be connected to V2 CPU Units are different from those that can be connected to V1 CPU Units and previous CPU Units. Expansion I/O Units with AC Inputs cannot be connected to V2 CPU Units with DC Power Supplies. Expansion I/O Units cannot be connected to Economy-type CPU Units. CPU Units Supported Expansion I/O Units Version CPU Unit type Power supply Model V2 Standard LCD type AC ZEN-@C1AR-A-V2 ZEN-8E1AR ZEN-@C2AR-A-V2 ZEN-8E1DR LED type ZEN-10C4AR-A-V2 ZEN-8E1DT Communications type Standard LCD type DC ZEN-@C1D@-D-V2 ZEN-8E1DR ZEN-@C2D@-D-V2 ZEN-8E1DT LED type Economy type AC ZEN-@C3AR-A-V2 Not supported. DC ZEN-@C3DR-D-V2 V1 and Pre-V1 Standard LCD type AC ZEN-@C1AR-A-V1 ZEN-4EA ZEN-@C1AR-A ZEN-4ED LED type ZEN-@C2AR-A-V1 ZEN-4ER ZEN-@C2AR-A ZEN-8EAR ZEN-8EDR DC ZEN-@C1D@-D-V1 ZEN-8EDT ZEN-@C1D@-D ZEN-@C2D@-D-V1 ZEN-@C2D@-D 32 Programmable Relay ZEN V2 Units ■ Memory Cassette and CPU Unit Combinations Be aware of the following restrictions when using a Memory Cassette containing a program that was stored from a CPU Unit with a different version of system software. System software version System software version of CPU Unit used to read the Memory Cassette of CPU Unit used to write Ver. 1.0 Ver. 1.1 Ver. 2.0 (V1 CPU Units) Ver. 3.0 (V2 CPU Units) the Memory Cassette 10 I/O points 20 I/O points 10 I/O points 20 I/O points Ver. 1.0OKOKOK OK OK OK Ver. 1.1 Restrictions (See note OK OK OK OK OK 1.) Ver. 2.0 10 I/O points Restrictions Restrictions OK OK OK OK (V1 CPU (See notes 1 and 2.) (See note 2.) Units) 20 I/O points Restrictions Restrictions Restrictions OK Restrictions OK (See notes 1, 2, and 3.) (See notes 2 and 3.) (See note 3.) (See note 3.) Ver. 3.0 10 I/O points Restrictions Restrictions Restrictions Restrictions OK OK (V2 CPU (See notes 1, 2, and 4.) (See notes 2 and 4.) (See note 4.) (See note 4.) Units) 20 I/O points Restrictions Restrictions Restrictions Restrictions Restrictions OK (See notes 1 to 4.) (See notes 2, 3, and 4.) (See note 4.) (See note 4.) (See note 3.) Note: 1. The display functions (display clear: -CD@ and day/month display: DAT1) cannot be used and will be ignored. 2. Only the memory area ranges supported by the pre-V1 CPU Units can be used for Timers, Holding Timers, Counters, Weekly Timers, Calendar Timers, and Displays (i.e., only half of each). 3. Only 6 inputs and 4 outputs can be used in the CPU Unit I/O bits. Any others will be ignored. 4. Twin timer operation for timers, multiple-day operation and pulse operation for weekly timers, the 8-digit counter, and 8-digit comparators cannot be used. New Zealand and Australia cannot be set for Daylight Saving Time (DST). ■ Support Software and CPU Unit Combinations CPU Unit system software Support Software Ver. 1.0 Ver. 2.0 Ver. 3.0 Ver. 4.1 ZEN-SOFT01 ZEN-SOFT01-V2 ZEN-SOFT01-V3 ZEN-SOFT01-V4 Ver. 1.0 (Pre-V1 Units) OK OK Restrictions Restrictions (See notes 1 and 2.) (See notes 1, 2, and 3.) Ver. 1.1 (Pre-V1 Units) Restrictions OK Restrictions Restrictions (See note 1.) (See note 2.) (See notes 2 and 3.) Ver. 2.0 (V1 CPU Units) 10 I/O points Restrictions Restrictions OK Restrictions (See notes 1 and 2.) (See note 2.) (See note 3.) 20 I/O points Not applicable. Not applicable. OK Restrictions (See note 3.) Ver. 3.0 (V2 CPU Units) Not applicable. Not applicable. Not applicable. OK Note: 1. The display functions (display clear: -CD@ and day/month display: DAT1) cannot be used and will be ignored. 2. Only the memory area ranges supported by the pre-V1 CPU Units can be used for Timers, Holding Timers, Counters, Weekly Timers, Calendar Timers, and Displays (i.e., only half of each). 3. Twin timer operation for timers, multiple-day operation and pulse operation for weekly timers, the 8-digit counter, and 8-digit comparators cannot be used. New Zealand and Australia cannot be set for Daylight Saving Time (DST). ■ Difference between ZEN Programmable Relays and PLC Ladder Program Execution ZEN Programmable Relays OMRON SYSMAC PLCs ZEN executes the entire I0 I1 I2 I0 I1 I2 PLCs execute ladder 0 [ Q0 ladder program (up to 96 0 [ Q0 programs one rung (circuit) at Q0 Q0 lines) from the first to last line a time, starting with the top 1 1 at one time. Each row is I3 rung and executing it in order I3 2 [ Q1 executed in order from left to 2 [ Q1 from the left. When the END I4 I4 right starting from the left bus instruction is reached, the 3 TT0 3 TT0 bar. T0 program is executed again T0 4 [ Q2 4 [ Q2 from the first rung. Executed sequentially END Bus bar from the bus bar. The ON/OFF status produced by an output contact will not be used When the following instructions are executed, Q0 turns ON/OFF as the input contact status in the same cycle, but it can be used in at the same time as the other bits. the next cycle. I0 I0 I0 I0 0 [ M0 M0 0 [ M0 M0 M0 M0 1 [ Q0 Q0 1 [ Q0 Q0 1 cycle 1 cycle Programmable Relay ZEN V2 Units 33 Precautions System Startup and Program Changes !WARNING  Check the user program for proper execution before actually Serious human hazard may occasionally occur due to ignition or running it on the Unit. rupture of the lithium battery used in the Battery Unit. Do not short the  Disconnect the output lines from the system before testing battery terminals or charge, disassemble, deform under pressure, or operation in any system in which incorrect operation can result in incinerate the battery. injury or equipment damage. Never use any battery that has been dropped on the floor or otherwise subjected to excessive shock.  Confirm safety before attempting any of the following operations.  Changing the operating mode (RUN/STOP). !CAUTION  Using the button switches. Electric shock, fire, or malfunction may occur. Do not disassemble,  Changing bit status or parameter settings. modify, or repair the ZEN or touch any of the internal parts.  Double-check all wiring before turning ON the power supply. Electric shock may occur. Never touch the I/O terminals, computer  Refer to “Cycle Time Calculation Method” on page 21 and confirm connector, or Battery Unit connector while power is being supplied. that the increase in the cycle time will not affect operation. If the cycle time is too long, it may become impossible to read input Electric shock may occur. Do not remove the Expansion Unit signals accurately. The increase in the cycle time will be particularly connector cover unless an Expansion I/O Unit will be permanently noticeable when set values are written in RUN mode for a CPU Unit installed. with communications (ZEN-10C4@R-@-V2). Fire may occasionally occur. Tighten the terminal screws to a torque of 0.565 to 0.6 N·m (5 to 5.3 in-lb). Installation and Wiring  Do not allow the ZEN to fall during installation. ■ Precautions for Safe Use  Be sure that the DIN Track mounting levers, Memory Cassettes, Battery Units, cable connectors, and other items with locking Please observe the following precautions for safe use of this product. devices are properly locked into place. Improper locking may result in malfunction. Circuit Design  For surface mounting, tighten mounting screws to the following torque.  All interface connectors and battery connectors are live parts. They CPU Units: 1.03 N·m max. may not be directly connected to a Safety Extra Low Voltage Expansion I/O Units: 0.46 N·m max. (SELV) circuit or to accessible conductive parts. 2 For programming units and personal computers use only the  Use wires with cross-sectional areas of 0.2 to 2.5 mm (equivalent connecting cable ZEN-CIF01 (optional accessory) manufactured by to AWG24 to AWG14) for wiring and strip them for 6.5 mm. OMRON. ZEN-CIF01 provides safe (reinforced) insulation between personal Handling computers and ZEN.  Provide emergency stop circuits, external interlock circuits, limit  The environment of use for the ZEN is "Pollution degree 2" and circuits, and other safety circuits in addition to any provided within "Overvoltage category II" specified in IEC60664-1. the ZEN control circuits to ensure safety of the overall system in the  Always use the ZEN within the rated ambient operating event of ZEN failure or external factors. temperature and humidity. The rated ambient operating  If the ZEN discovers an error during self-diagnosis, operation will temperature is 0 to 55°C (−25 to 55°C for LED-type CPU Units). be stopped and all outputs will be turned OFF. As a If the ZEN is used near sources of heat, such as a power supply, countermeasure for such problems, external safety measures must the internal temperature of the ZEN may increase, lowering the be provided to ensure safety in the overall system. durability of the ZEN.  Outputs from the ZEN may remain ON or OFF due to faults in  Discharge static electricity from your body, e.g., by touching a internal circuits such as output relay fusing or burning, or output grounded metal plate, before touching any Unit. transistor destruction. As a countermeasure for such problems,  The exterior of the Units will be damaged if it comes into contact external safety measures must be provided to ensure safety in the with organic solvents (e.g., benzene or paint thinner), strong overall system. alkalies, or strong acids. Never allow such substances to come into  Fail-safe measures must be taken by the user to ensure overall contact with the Units. system safety in the event of broken signal lines or momentary  Do not apply voltages exceeding the rated voltages. Internal power interruptions. elements may be destroyed.  The durability of the output relays is largely affected by the  Short failures or open failures may result from the destruction of switching conditions. Confirm the operation of the system under output elements. Do not use loads that exceed the rated output actual operating conditions and set the switching frequency to current. ensure that adequate performance will be provided. Insulation faults and burning in the ZEN may result if relays are used after Maintenance their performance has deteriorated. When replacing a CPU Unit, transfer to the new Unit and confirm all Connecting Expansion I/O Units settings for clock data, internal holding bits, holding timers, and counters before starting operation again.  Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same Transportation and Storage time.  When connecting Expansion I/O Units with DC inputs to a CPU  Use special packing boxes when transporting the ZEN and do not Unit with an AC power supply, the burst noise immunity will be 1 kV subject it to excessive shock or vibration or drop it during shipment. (IEC 61000-4-4).  Store the ZEN within the rated ranges. If the ZEN has been stored  Expansion I/O Units with AC inputs (ZEN-8E1AR) cannot be at −10°C or lower, allow it to stand at room temperature for connected to a CPU Unit with a DC power supply. three hours or longer before turning ON the power supply. 34 Programmable Relay ZEN V2 Units ■ Precautions for Correct Use Installation Environment  Do not install the ZEN in the following locations.  Locations subject to radical changes in temperature  Locations with high humidity subject to condensation  Locations subject to excessive dust or dirt  Locations subject to corrosive gas  Locations subject to direct sunlight  Do not install the ZEN in locations subject to shock or vibration. Extended use in such locations may cause damage from stress.  In environments subject to static electricity (e.g., close to pipes conveying forming materials, powders, or fluid materials), separate the ZEN as far as possible from the source of static electricity.  The ZEN is neither waterproof nor oil-proof. Do not use it in locations subject to water or oil.  Use the ZEN within the allowable power supply voltage range. Be particularly careful in locations with bad power supply conditions, e.g., large fluctuations in the power supply voltage.  Do not install the ZEN in locations subject to excessive noise, which may cause the ZEN to fail.  Take appropriate and sufficient countermeasures when installing systems in the following locations:  Locations subject to strong electromagnetic fields  Locations subject to possible exposure to radioactivity Power Supply  Always turn OFF the power supply to the ZEN before attempting any of the following.  Assembling the ZEN  Connecting or disconnecting any cables or wiring  Attaching or removing the Memory Cassette  Attaching or removing the Battery Unit  If the power supply is interrupted for two days or more (at 25°C), the internal capacitor will discharge and internal bit status and the contents of PV areas will be lost or corrupted and dates and times will be reset. When restarting operation after the power supply has been interrupted for an extended period of time, check the system in advance to confirm that no errors will occur. Handling  Connect connectors only after confirming that the direction or polarity is correct.  Failures could result if dust or dirt enters the ZEN. Always connect the connector cover to the computer connector whenever it is not being used.  Do not remove the label from the left side of the CPU Unit if a Battery Unit is not mounted. Other  The execution of the ladder program in the ZEN is different from that for other PLCs. Refer to “Difference between ZEN Programmable Relays and PLC Ladder Program Execution” on page 33.  Abide by all local ordinances and regulations when disposing of the ZEN.  The Battery Unit (ZEN-BAT01, sold separately) contains a lithium battery. Observe all applicable legal requirements for your area when disposing of the lithium battery. Programmable Relay ZEN V2 Units 35 Warranty and Application Considerations Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. Note: This datasheet is provided as a guideline for selecting products. Do not use this document to operate the Unit. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. L106-E1-02 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company Control Devices Division H.Q. Analog Controller Division Printed in Japan Shiokoji Horikawa, Shimogyo-ku, 1006-0.3M (0406) (C) Kyoto, 600-8530 Japan Tel: (81)75-344-7080/Fax: (81)75-344-7189