Smart Sensors (with Ultra-High-Speed CCD Camera) CSM_ZFV_DS_E_1_1 ZFV Series Low-cost but advanced Smart Sensors combining benefits of optical and vision sensors. • Sensor integrated with light for easy installation Easy operation by selecting icons while watching LCD monitor Ultra-high speed response for fast-moving production lines Ordering Information ■ Sets of Sensor Head and Amplifier Unit Type NPN PNP Narrow View/Single Function ZFV-R1010 ZFV-R1015 Narrow View/Standard ZFV-R1020 ZFV-R1025 Wide View/Single Function ZFV-R5010 ZFV-R5015 Wide View/Standard ZFV-R5020 ZFV-R5025 ■ Sensor Heads Appearance Type Working length Sensing area Model Narrow View 34 to 49 mm (variable) 5 × 4.6 mm (H × V) to ZFV-SR10 9 × 8.3 mm (H × V) ZFV-SR10R * Wide View 38 to 194 mm (variable) 10 × 9.2 mm (H × V) to ZFV-SR50 50 × 46 mm (H × V) ZFV-SR50R * * Robot Cable type. ■ Amplifier Units Appearance Type Power supply Output type Model Single Function 24 VDC ± 10% NPN ZFV-A10 PNP ZFV-A15 Standard NPN ZFV-A20 PNP ZFV-A25 ■ Accessories (Order Separately) Data Storage Units Appearance Power supply Output type Model 24 VDC NPN ZS-DSU11 PNP ZS-DSU41 ZFV Smart Sensors (with Ultra-High-Speed CCD Camera) 1 Controller Link Unit Sensor Head Extension Cable Appearance Model Cable length Model ZS-XCN 3 m ZFV-XC3BV2 ZFV-XC3BRV2 (Robot cable type) 8 m ZFV-XC8BV2 Note:A maximum of two Extension Cables can be connected to extend the cable length of each Sensor Head. There are no restrictions on the combinations of the two Extension Cables to Panel-mounting Adapter be used. Appearance Model ZS-XPM1 First Unit ZS-XPM2 Additional Units (for expansion) Specifications ■ Sensor Heads Item ZFV-SR10 ZFV-SR10R ZFV-SR50 ZFV-SR50R Setting distance (L) 34 to 49 mm 38 to 194 mm Detection range (H × V) 5 × 4.6 mm to 9 × 8.3 mm 10 × 9.2 mm to 50 × 46 mm Relation between setting dis- Setting distance Setting distance tance and detection range (L) (L) 49 mm 194 mm 34 mm 38 mm Detection range Detection range 5 mm 9 mm 10 mm 50 mm (H) (H) Guide light Provided (center, sensing area) Built-in lens Focus: f15.65 Focus: f13.47 Object lighting method Pulse lighting Object light source Eight red LEDs Sensing element 1/3-inch CCD, partial scan Shutter Electronic shutter, shutter time: 1/1,000 to 1/4,000 Power supply voltage 15 VDC (Supplied from Amplifier Unit.) Current consumption Approx. 200 mA Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance (destruction) 10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min 2 Shock resistance (destruction) 150 m/s , three times each in six directions (up/down, left/right, forward/backward) Ambient temperature Operating: 0 to 40°C, Storage: −25 to 65°C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere Must be free of corrosive gas. Connection method Pre-wired cord Cable length Standard cable Robot cable Standard cable Robot cable (Available length: 2 m) (Available length: 2 m) (Available lengths: 2 m, 5 m) (Available length: 2 m) Degree of protection IEC60529, IP65 Materials (Case) ABS Materials (Mounting fixture) PBT Base: Aluminum, PBT Base: Aluminum, bracket: Stainless steel bracket: Stainless steel Weight (including mounting Approx. 200 g Approx. 270 g 2-m-long cord: Approx. 200 g Approx. 270 g fixture and cord) 5-m-long cord: Approx. 350 g Accessories ZFV-XMF mounting fixture (1), ZFV-XMF3 mounting fixture (1), ZFV-XMF mounting fixture (1), ZFV-XMF3 mounting fixture (1), Ferrite core (1), Ferrite core (1), Ferrite core (1 (2 for 5-mcord Ferrite core (1), Instruction guide (1) Instruction guide (1) models)), Instructionguide (1) Instruction guide (1) 2 ZFV Smart Sensors (with Ultra-High-Speed CCD Camera) ■ Amplifier Units Item Single-function models Standard models ZFV-A10 ZFV-A15 ZFV-A20 ZFV-A25 Output method NPN PNP NPN PNP Output NPN: NPN open-collector output, 50 mA max. at 30 VDC, Residual voltage: 1.2 V max. PNP: PNP open-collector output, 50 mA max., Residual voltage: 1.2 V max. Inspection items Pattern (PTRN), Brightness (BRGT) Patterns (PTRN), Brightness (BRGT), Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR) Teaching area Rectangular, one area Teaching area size • Pattern (PTRN), Brightness (BRGT): Any rectangular area (256 × 256 max.) • Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): Any rectangular area (full screen max.) Sensing area Full screen Resolution 468 × 432 (H × V) max. Bank selection Supported for 8 banks. Response time Pattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12 ms (not using partial scan) Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128 × 128: 15 ms max. Other functions Control output switching: ON for OK or ON for NG ON delay/OFF delay, One-shot output, “ECO” mode Output signals (1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR) Input signals (1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG), Switched by using menu. (2) Bank selection inputs (BANK1 to BANK3) (3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by using menu. Connect- Image log- Stores NG images or all images. ing to ZS- ging trigger DSU Sampling ZFV measurement cycle (See note 1.) rate Number of Logs up to 128 images in series logged im- age Number of 15 max. (ZFV: 5 Units max., ZS-LDC: 9 Units max., ZS-MDC (See note 2.): 1 Unit max.) connected External Amplifier Unit setting data can be saved to the memory card as bank data. Reading bank data enables bank switching. bank func- tion Sensor Head interface Digital interface Image display Compact TFT 2.2-inch LCD (Display dots: 930 × 234) Indicators • Judgement result indicator (OUTPUT) • Inspection mode indicator (RUN) Operation interface • Cursor keys (up, down, left, right) • Setting key (SET) • Escape key (ESC) • Operating mode switching (slide switch) • Menu switching (slide switch) • Teaching/Display switching key (TEACH/VIEW) Power supply voltage 20.4 to 26.4 VDC (including ripple) Current consumption 600 mA max. (with Sensor Head connected, power supply voltage 24VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case Noise immunity 1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms Vibration resistance Destruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min 2 Shock resistance Destruction: 150 m/s , three times each in six directions (up/down, left/right, forward/backward) Ambient temperature Operating: 0 to 50°C Storage: −25 to 65°C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% Connection method Prewired, Standard cable length: 2 m Ambient atmosphere Must be free of corrosive gas. Degree of protection IEC60529, IP20 Materials Polycarbonate Weight Approx. 300 g (including cord) Accessories Ferrite core (1), Instruction sheet Note 1. This is the sampling rate when logging images. To log measurement data only, use the ZS-DSU settings. 2. Image logging is not possible when the ZS-MDC is connected. ZFV Smart Sensors (with Ultra-High-Speed CCD Camera) 3 Dimensions Note:All units are in millimeters unless otherwise indicated. 20 Sensor Heads Two, M4 Depth: 6 ZFV-SR@ 17.9 34 1/4-20UNC Depth: 6 30.1 Mounting Hole Dimensions Two, 4.5 dia. 33 Mounting Bracket can be attached to any side. 20±0.1 67.9 32 R2 4.5 4.5 R6.5 5.6 30 17.9 Heat-resistive vinyl-insulated cable (6.36) R2 5.8 dia, standard length: 2 m 4.5 12.8 dia. 8.5 4 33.6 32 30 (6.36) 4.5 R2 R2 23.3 ZFV-SR10R/SR50R 17.9 34 Connector Mounting hole dimensions 20±0.1 Two, 4.5 dia. 30 32 30.1 33 5.6 67.9 (6.36) 32.5 Heat-resistant PVC shielded cable 17.9 5.8 mm dia. standard length 2 m (6.36) 18.5 30 8.5 32 4 23.3 12.8 dia. 50.5 Optical axis Mounting fixture can be attached on each side. Amplifier Units ZFV-A@ 23.2 23.4 60 4.2 4.6 90 90 3.9 14.8 18 Heat-resistive vinyl-insulated cable 5.2 dia., standard length: 2 m 52.5 11.7 dia. 4 ZFV Smart Sensors (with Ultra-High-Speed CCD Camera) Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. 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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2014.1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2014 All Right Reserved.