DIN Connectors with Cables Attached XC6 Wider range of uses than normal DIN Connectors ■ Two types of Connectors, for flat cables and dis- crete wires. Select the type for your application. ■ Flat Cable Connectors (XC6D, XC6H) enable VME bus configurations (daisy chain) and back- plane systems. ■ The Discrete-wire IDC Connectors (XC6V) have solderless contacts and use separated contact blocks to significantly reduce the number of har- nesses. RoHS Compliant ■ Connectors Model XC6D XC6H XC6V Appearance Flat Cable Connectors with double rows Flat Cable Connectors with triple rows Discrete-wire IDC Connectors (no center row) Page 2 3 5 ■ Ratings and Characteristics Item XC6D XC6H XC6V Remarks Rated current 1 A 0.65 A 3 A max. Rated voltage 250 VAC 100 VAC 300 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 500 VAC 300 VAC 650 VAC 1 minute, leakage current 1 mA max. Total insertion force 0.59 N per contact max. Removal force 0.15 N min. (with test gauge, t = 0.56 mm) Insertion durability 200 times Ambient operating tem- −55 to 105°C (with no icing at low temperature) perature ■Materials and Finish Item XC6D XC6H XC6V (See note.) Housings Fiber-glass reinforced PBT resin (UL94 V-0)/gray Contacts Mating end Copper alloy/nickel base, 0.4-μm gold plating Terminal Copper alloy/nickel base, 2.0-μm tin plating Strain Relief Fiber-glass reinforced PBT resin (UL94 V-0)/gray --- Note: This includes the Connector Housing and Single-row Contact Housing. ■ Applicable Wires Model XC6D XC6H XC6V (See note.) Wire XY3A-640@ XY3A-9605 • Size 1 1.27 mm-pitch flat cable 0.847 mm-pitch flat cable AWG24 (uses UL1061) AWG26 (uses UL1007) AWG28 (strand wire) 64 strands AWG30 (strand wire) 96 strands • Size 2 UL2651 (standard cable) UL20028 (standard cable) AWG26/28 (uses UL1007) UL20012 (folding cable) UL20028 (color-code cable) Note: The size numbers are printed on the insulation barrel part of the contact. 1 XC6D Double-row Flat Cable Connectors, DIN C-type (No Center Row) ■ Dimensions (unit: mm) XC6D-6421 Socket Two, 2.8 dia. Coding Key slot Strain Relief XC6T-644 Strain Relief ■ Ordering Information No. of contacts Socket (See note.) Strain Relief 64* XC6D-6421 XC6T-644 *Has no center row (row b). Note: Strain Relief sold separately. 2 DIN Connectors with Cables Attached XC6 XC6H Triple-row Flat Cable Connectors, DIN C-type ■ Dimensions (unit: mm) XC6H-9621 Socket Two, 2.8 dia. Coding Key slot Strain Relief XC6T-644 Strain Relief ■ Ordering Information No. of Socket (See note.) Strain Relief contacts 96 XC6H-9621 XC6T-644 Note: Strain Relief sold separately. DIN Connectors with Cables Attached XC6 3 ■ XC6D/XC6H IDC Tools (unit: mm) IDC Tool Attachment XY2B-0002 XY2B-1005 Use the IDC Tool (XY2B-0002) with the XY2B-1005 Attachment. Model XY2B-0002 XY2B-1005 ■ Flat Cables (unit: mm) 1.27-mm Pitch/Flat Cables for XC6D XY3A-6402 XY3A-6403 Connectors Folding Cable Color-code Cable XY3A-6401 Standard Cable Contact area Non-contact area Cable mark Core No. Insulation Core No. Insulation color color 1Brown6 Blue 2 Red 7 Purple 3 Orange 8 Gray Ordering Information (Order in 1-roll (61.0 m) units) 4Yellow9 White No. of cores Standard Folding Cable Color-coded Applicable 5 Green 10 Black Cable Cable Connector 64 * XY3A-6401 XY3A-6402 XY3A-6403 XC6D-6421 Note: The colors above repeat again from 11 cores. * For Cables with other numbers of cores, refer to XY3A. Ratings and Characteristics Item XY3A-6401 XY3A-6402 XY3A-6403 Standard Cable Folding Cable Color-coded Cable UL file No. UL2651 UL20012 UL20028 Materials Max. operation voltage 300 V 150 V 150 V Conductor AWG28 (7/0.127), tin plated, Max. operation current 105°C80°C 105°C soft copper wire Max. conductor 224 Ω/km (at 20°C) Insulation Heat-resistant vinyl resistance Dielectric strength 2,000 VAC 50/60 HZ for one min Min. insulation resistance 5 MΩ-km (at 20°C) Ratings and Characteristics 0.847-mm Pitch/Flat Cable for XC6H Orange Light gray Connectors UL file No. UL20028 XY3A-9605 Max. operation 150 V voltage Max. operation 105°C current Ordering Information (Order in 1-roll Max. conductor 354 Ω/km (at 20°C) (61.0 m) units) resistance Dielectric 2,000 VAC 50/60 HZ No. of Model Applicable strength for 1 min cores Connector Min. insulation re- 5 MΩ-km (at 20°C) 96 XY3A-9605 XC6H-9621 sistance Materials Conductor AWG30 (7/0.102), tin plated, soft copper wire Insulation Heat-resistant vinyl 4 DIN Connectors with Cables Attached XC6 XC6V Discrete-wire IDC Connectors ■ Dimensions (unit: mm) Connector Housing XC6M-96 Two, 2.8 dia. Coding Key slot Single-row Contacts XC6W-3221 (Size 1 AWG24/26) XC6W-3222 (Size 2 AWG26/28) Contact No. Spare Contacts Dummy Board XC6W-0021 (Size 1, AWG24/26) XC6T-32 Contact No. XC6W-0022 (Size 2, AWG26/28) Note: Dimensions are the same Note: This can be used as a replace- as those for the Single-row ment Connector in the event of Contacts. erroneous connection. ■ Ordering Information Individual Models Combinations Name No. of Applicable wire Model No. of Applicable wire Model Model and contacts contacts quantity Connector (See note.) --- XC6M-96 96 AWG24/26 XC6V-9621 XC6M-96 × 1 Housing XC6W-3221 × 3 Single-row 32 AWG24/26 XC6W-3221 AWG26/28 XC6V-9622 XC6M-96 × 1 Contacts XC6W-3222 × 3 32 AWG26/28 XC6W-3222 64 AWG24/26 XC6V-6421 XC6M-96 × 1 Dummy --- --- XC6T-32 XC6W-3221 × 2 Board XC6T-32 × 1 Spare --- AWG24/26 XC6W-0021 AWG26/28 XC6V-6422 XC6M-96 × 1 Contacts XC6W-3222 × 2 --- AWG26/28 XC6W-0022 XC6T-32 × 1 Note: Three Single-row Contacts (32 contacts) can be inserted. Note: 1. Accommodating model numbers are not printed on the Con- nectors. 2. For combinations other than the above especially when us- ing different wires for each row, order the Connectors indi- vidually. DIN Connectors with Cables Attached XC6 5 ■ XC6V Accessories Contact Extraction Tool Wire IDC Tool Set XY2D-0003 XY2B-2105-N Used to remove contacts that were mistakenly connected to the socket housing. Model XY2D-0003 Procedure 1. Insert the lance holder of the tool into the lance hole in the hous- ing. (Contact the product dealer for delivery details.) 2. When the hole is wide enough, remove the contact. 3. Insert a new Spare Contact. Model XY2B-2105-N This simple electric IDC tool is designed for XC6V Discrete-wire DIN Connectors. Specifications Stroke 13 mm Motor speed 83/100 rpm (50/60 Hz) Feed pitch 2.54 mm Operation Foot switch Weight About 6 kg Rated voltage 0.5 A, 100 VAC (50/ 60 Hz) Fuse 1 A Dimensions 120 × 200 × 225 mm (W × H × D) Note: See the IDC Tool User’s Manual for function and operating de- tails. Applicable Connectors and Wires Applicable Cont Applicable wires Connector act UL file Size [No. or Cross- Covering No. No. wires/diameter sectional diameter (mm)] area (mm) (mm) XC6V-9621 No. 1 UL1061 AWG24 0.21 1.10 dia. (Connector set) [7/0.203] XC6W-3221 UL1007 AWG26 0.13 1.30 dia. (Single-row [7/0.16] Contacts) XC6V-9622 No. 2 UL1007 AWG26 0.13 1.30 dia. (Connector set) [7/0.16] XC6W-3222 AWG28 0.09 1.20 dia. (Single-row [7/0.127] Contacts) Note: Use only wires specified in the table above. 6 DIN Connectors with Cables Attached XC6 ■ Precautions Inserting into the Connector Removing from the Correct Use Housing Connector Housing About Solderless Screwdriver Connections (IDC) • Use only the XC6 IDC Tool to insure reli- ability. Contact your OMRON representative for details on the IDC Tool. Check the contact size (No. 1 or No. 2) Ridges and wire size before connecting. Do not use wires other than UL-tested 7- strand wires. Three Single-row Contacts (or Dummy Insert a flat-blade screw driver into the gapDo not touch the contacts during connec- Boards) can be stacked in the same under the flaps on the back of the unit as tion. direction. Position the Contacts (or shown in the diagram. Push the screw Due to the construction of the Single-row Dummy Boards) by using the tabs on the driver in the direction of the arrow (down). Contacts and the Dummy Board, the surface). long-hand direction is weak. Do not bend Use a wide screw driver that can remove all it. three Single-row Contacts. After making the connections, check that: Mating with the XC6V 1. The wires are inserted all the way into the slots. Connector Ridges 2. The wires are centered in both slots.The XC6V can mate with the XC5 or XC3 (Fig. 1.) Triple-row, 96-contact Plugs. 3. Insulation displacement margin shouldIt can also mate with other DIN standard Slots be adequate. (a) (DIN 41612) connectors. 4. The height of the connections in bothBe sure to hold the Connector HousingMake sure that the tabs on the three Con- slots is equal. (Fig. 2) when removing the XC6V from the Plug. tact match the slots on the housing. Push 5. The insulation barrel completely covers Do not try to remove it by pulling on the them until they snap together. the wires. wire. Correct: Incorrect: Fig. 1 Fig. 2 IDC Contacts Connections can be made without stripping the cable insulation. Insulation barrel 2-slot Contacts Lance An insertion length of 9 mm is required, which should be taken into account when preparing a wire for connection. DIN Connectors with Cables Attached XC6 7 • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. G053-E1-02 1014(0412)(O)