PGFM Series GFCI Ground Fault Protection Sensing Module INTRODUCTION The LineGard™ PGFM GFCI Sensing Module is a ground fault or equipment leakage sensing device designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM operates in tandem with an approved Airpax LEL Series, UL 489 listed circuit breaker, with shunt trip and auxiliary switch. The combined assembly is recognized as a Class A UL 943 rated device. The sensing module is available in models to operate at supply voltages of 120 VAC or 240VAC and can monitor single and split phase circuits. These devices meet the requirements of OSHA 29 CFR1926.404 (b)(1)(ii) and OSHA 29 CFR 1926.405 (a) (2)(ii)(G). Airpax ™ LEL series FEATURES • Power and fault status indicators • Sensing module operates at 120VAC or 240VAC, single phase • Provides identification of a ground fault vs. short circuit trip • Unit operating temperature is -35°C to +66°C • Chemical and UV resistant enclosure • Accommodates up to 2 wires, 10 AWG, twisting of the wires • Trip level of sensing device 5mA ± 1mA Class A UL 943 is required SPECIFICATIONS Type E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series UL 489 listed circuit breaker with shunt trip Operating Voltage 120 VAC or 120/240 VAC Interrupting Voltage Rating of UL 489 listed circuit breaker Sensing Coil Voltage Limit 600 VAC maximum Phase Interrupt Single (120 VAC 3 wire) and Split (120/240 VAC 4 wire) Interrupting Current Rating of UL 489 listed circuit breaker Trip Time of Combined Assembly 100mS or less (60mS nominal) Trip Level 5mA +/- 1mA Frequency 50/60 Hz Operating Temperature -35°C to +66°C Reset Type Automatic on power up Note: 1. Manual configuration should be specified if automatic start-up after power restoration of circuit power creates an unsafe condition. 2. As per UL 943 requirements, portable devices may require breaking of neutral during ground fault detection. Please contact the factory. 3. Please contact Airpax for optional ELCI, UL 1053 compliant devices. PGFM Series - Introduction 211 http://airpax.sensata.com DIMENSIONS CIRCUIT SCHEMATIC (EXAMPLES) Single Phase 120VAC (Hot, Neutral, GRND) Split Phase 120/240VAC (L1, L2, Neutral, GRND) Orange 3.41 Circuit Circuit shunt [86.6] Orange Breaker Breaker jumper shunt Part # Part # LOAD LOAD Auto PGFM-111B jumper Auto PGFM-111B Man. PGFM-110B Man. PGFM-110B NO 120VAC GFCI NO 120VAC GFCI C C Sensing Module Sensing Module LINE LINE H 2.52 L1 [64.0] L2 N N White White Black Black Yellow (Shunt) Yellow (Shunt) System Neutral (N) System Neutral (N) GRND GRND 2.62 [66.5] 3.67 Single Phase 240VAC (L1, L2, GRND) Notice: Current carrying wires must be 1.30 [93.2] [33.0] Circuit twisted together as they pass through Orange Breaker 2.18 shunt the sensing module Part # [55.4] LOAD Auto PGFM-211B jumper Man. PGFM-210B NO 240VAC GFCI C Sensing Module LINE L1 M3 inserts L2 Recommended torque 4 - 5 Red inch pounds Black Yellow (Shunt) 3.28 [83.3] GRND 1 6 Installation Kit* Product Type PGFM - 1 1 0 - B - A1 A1 Test instruction label Circuit breaker jumper wire Mounting gasket 2 mounting screws (M3) 3 Conguration 2 Operating Voltage 4 Reset Type** 5 Assembly Options 1 120VAC 1 Shunt w/ Aux. Switch 0 Manual B Matching circuit breaker (see below) 2 240VAC 1 Automatic To determine a matching circuit breaker for use in tandem with the LineGard™ Sensing Module, please contact us directly or your local Sensata Representative for assistance with the appropriate identifying part number. PGFM Series - Part Number Scheme 212 GFCI & ELCI ©2013 Sensata Technologies, Inc. All rights reserved worldwide. The following data sheet is an excerpt from our Airpax™ Power Protection Catalog, Literature # 2455005000, printed in the USA, May 9th, 2013. Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that the information being relied upon is current. Sensata Technologies assumes no responsibility for customers’ product designs or applications. Users must determine the suitability of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond Sensata’s control can affect the use and performance of a Sensata product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it is fit for a particular purpose and suitable for the user’s application. Sensata Technologies products are sold subject to Sensata’s Terms and Conditions of Sale which can be found at: www.sensata.com/terms.htm Sensata Technologies Inc. 529 Pleasant Street Attleboro, MA 02703, USA Phone: +1 508-236-3287 http://airpax.sensata.com/ PGFM Series (ELCI, Marine) ELCI Marine Ground Fault Protection Sensing Module INTRODUCTION The LineGard™ PGFM product family provides ELCI (equipment leakage) ground fault sensing and is designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM series operates in tandem with an Airpax™ LEL series, UL 489 listed circuit breaker, with shunt trip and auxiliary switch manufactured by Sensata Technologies. The PGFM can be paired with an Airpax™ IDLNK breaker for applications requiring ignition protection. The combined assembly of the PGFM and an Airpax™ breaker meets the requirements of ABYC E-11 for ground fault protection and main shore power circuit protection. The PGFM constantly monitors the current balance of the conductors (wires / cables) supplying power to the load. When a ground fault of Airpax ™ LEL series 27mA nominal (30 mA max) occurs, the PGFM uses the LEL’s shunt trip coil to signal the breaker to trip. FEATURES • Power and fault status indicators • Protection range and operating voltage: • Provides identification of a ground fault vs. short circuit trip 0 - 50 Amps, 120 VAC, 120/240 VAC • Chemical and UV resistant enclosure • Unit operating temperature is -35°C to +66°C • Trip level of sensing device < 30mA (27mA nominal) • Accommodates up to 3 wires, 6 AWG, with no twisting at trip time of < 100mS (60mS nominal) per E-11 of the wires required SPECIFICATIONS Type E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series (UL 489 listed circuit breaker with shunt trip) Operating Voltage 120 VAC or 120/240 VAC, 50/60 Hz Interrupting Voltage Rating of UL 489 listed circuit breaker Sensing Coil Voltage Limit 600 VAC maximum Phase Interrupt Single (120 VAC 3 wire), Split (120/240 VAC 4 wire) , 240VAC 3-wire (L1, L2, N) Interrupting Current 120VAC, 50A, 5kAIC 120/240VAC, 50A, 5kAIC Trip Time of Combined Assembly 100mS or less (60mS nominal) Trip Level 27mA +/- 2mA Operating Temperature -35°C to +66°C Reset Type Automatic on power up ABYC E-11 Acceptability The LineGard™ PGFM ELCI module used in tandem with the Airpax™ circuit breaker meets the requirements of the ABYC (American Boat and Yacht Council) E-11 standard covering AC and DC systems on boats PGFM Series - ELCI / Marine Introduction 213 http://airpax.sensata.com AIRPAX™ LEL & IDLNK SERIES CIRCUIT BREAKER RATINGS (PER UL489) Voltage Current Frequency Short Circuit Poles 125VAC 0.05 to 50 amps 50/60 Hz 5,000 amps 1 to 3 120/240VAC .05 to 50 amps 50/60 Hz 5,000 amps 2 to 3 AIRPAX™ LEL & IDLNK SERIES CIRCUIT BREAKER SPECIFICATIONS Moisture Resistance MIL-STD-202, Method 106 Salt Spray (Corrosion) MIL-STD-202, Method 101 Shock MIL-STD-202, Method 213, Test Condition I with 100% rated current applied Vibration MIL-STD-202, Method 204, Test Condition A with 100% rated current applied LEL Agency Approvals UL489 Listed, CSA Certified, VDE Approved, CCC Approved, CE Compliant IDLNK Agency Approvals UL 1077 Recognized, C22.2 No. 235 complaint to UL 1500 or SAE J1171 ignition protection LINEGARD™ PGFM SERIES ELCI SPECIFICATIONS Salt Fog (Corrosion) ASTM B117 Shock 33CFR183.534 - modified to supply 5,000 shocks @ 25G, instead of test standard of 1,000 shocks Vibration MIL-STD-810 (random vibe 4G RMS), IEC 6945 (sine sweep 5 to 100 Hz for low frequency) Ignition Protection SAE J1171 (UL1500) PGFM Series - Circuit Breakers & ABYC E-11 214 GFCI & ELCI WIRING DIAGRAM (120VAC APPLICATION) NEUTRAL (white) to breaker line side NEUTRAL NEUTRAL (white) to breaker line side NEUTRAL NEUTRAL (white) to breaker line side NEUTRAL HOT (black) to master pole* of breaker HOT (black) to master pole* of breaker HOT (black) to master pole* of breaker SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) NEUTRAL (white) from power supply (source) NEUTRAL (white) to breaker line input NEUTRAL (white) from power supply (source) NEUTRAL (white) to breaker line input NEUTRAL (white) from power supply (source) NEUTRAL (white) to breaker line input HOT (black) from power supply (source) HOT (black) to master pole* of breaker HOT (black) from power supply (source) HOT (black) to master pole* of breaker HOT (black) from power supply (source) HOT (black) to master pole* of breaker WIRING DIAGRAM (240 VAC APPLICATION) L1 (black) to master pole* of breaker L1 (black) to master pole* of breaker L1 (black) to master pole* of breaker L2 (red) to breaker line side L2 L2 (red) to breaker line side L2 L2 (red) to breaker line side L2 SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) L1 (black) from power supply (source) L1 (black) to master pole* of breaker L1 (black) from power supply (source) L1 (black) to master pole* of breaker L1 (black) from power supply (source) L1 (black) to master pole* of breaker L2 (red) from power supply (source) L2 (red) to circuit breaker line input L2 (red) from power supply (source) L2 (red) to circuit breaker line input L2 (red) from power supply (source) L2 (red) to circuit breaker line input WIRING DIAGRAM (120/240 VAC APPLICATION) L1 (black) to master pole* of breaker L1 (black) to master pole* of breaker L1 (black) to master pole* of breaker NEUTRAL (white) to breaker line side NEUTRAL NEUTRAL (white) to breaker line side NEUTRAL NEUTRAL (white) to breaker line side NEUTRAL SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) L1 (black) to master pole* of breaker L1 (black) to master pole* of breaker L1 (black) to master pole* of breaker L1 (black) from power supply (source) L1 (black) from power supply (source) L1 (black) from power supply (source) L2 (red) to circuit breaker line input L2 (red) to circuit breaker line input L2 (red) to circuit breaker line input L2 (red) from power supply (source) L2 (red) from power supply (source) L2 (red) from power supply (source) NEUTRAL (white) to circuit breaker line input NEUTRAL (white) to circuit breaker line input NEUTRAL (white) to circuit breaker line input NEUTRAL (white) from power supply (source) NEUTRAL (white) from power supply (source) NEUTRAL (white) from power supply (source) *Master pole is the pole that houses the toggle handle on the breaker *Master pole is the pole that houses the toggle handle on the breaker *Master pole is the pole that houses the toggle handle on the breaker PGFM Series - ELCI / Marine Wiring Diagrams 215 http://airpax.sensata.com WIRING DIAGRAM (ORANGE JUMPER WIRE FOR CIRCUIT BREAKER) LINE DANGER! C NO Hazard of electrical shock, burn or explosion. Disconnect power at main power feed before ! you start installation. Failure to do so may cause LOAD severe shock, personal injury, or death. INSTALLATION INSTRUCTIONS TESTING AND TROUBLESHOOTING 1. Read and follow all instructions In the normal operating state, the PGFM green LED is “ON” and 2. Identify all the features and wires (see drawings) circuit breaker is in the “ON” position. 3. Identify line wires and load wires 4. Verify that the ratings on the device, including the circuit 1. Press “TEST” button: Green LED should go “OFF” and red LED breaker, match your field line ratings should come “ON” and circuit breaker should trigger to “OFF” 5. Strip wires to 5/8”, or as recommended for your connections position (module may include field terminations) 2. If sensing device red LED does not illuminate or breaker does 6. Choose the right wiring application (120VAC or 120/240VAC not trip or change state, DO NOT USE and consult an split phase) and connect wires according to diagrams electrician for assistance 7. Place supplied test instruction label in close proximity to the 3. Press “RESET” button: Red LED should turn “OFF” and green ground fault sensing module mounting location. LED should turn “ON” 4. Manually reset (switch) the circuit breaker to the “ON” NOTE: The ground wire should be connected externally. The position to restore circuit power Ground wire does not enter or exit the ground fault sensing module. Although the PGFM does not monitor ground leads or WARNING: If the test fails, do not use this ELCI. Consult a require ground to operate, ground connection is recommended qualified electrician for repair or replacement. and should be made at junction box. DIMENSIONAL DRAWINGS (PGFM MARINE) .710 [18.03] DIAMETER (LARGE ENOUGH FOR THREE 6GA. WIRES) 0.007 [0.18] 1.320 [33.53] 0.657 [16.68] 16 GA. WIRE 105 DEGREES C UL STYLE 1015 / 1230 600V 2.353 [59.77] 2.655 [67.44] DIAMETER CSA TEW 10 IN LONG +/- 1 IN 1.850 [46.99] COLOR WIRE 1: WHITE 120V, RED 240V COLOR WIRE 2: BLACK 120V, BLACK 240V 2.788 [70.82] DIAMETER M3.0 x .5 THREADED BRASS COLOR WIRE 3: YELLOW 120V, YELLOW 240V INSERTS FOR MOUNTING (2) PLACES WIRE 3 WITH QUICK DISCONNECT MOLEX PN 19006-0015 OR EQUIVALENT PGFM Series - ELCI / Marine Installation & Testing 216 GFCI & ELCI C NO NC DIMENSIONAL DRAWINGS (EXAMPLE OF LEL, TYPICAL 2-POLE CONFIGURATION) .356 .721 .250 [9.03] [6.35] .187 [18.31] [4.75] .250 [6.35] 1REC5 C & NO 1.147 [29.13] 4X M3 ISO THD. .140 [3.56] DEEP .281 2.438 MAX. .140 .030 .402 [7.14] .220 [61.93] [3.56] [10.21] [0.76] [5.59] .648 ON 2.560 2.490 1.055 [16.46] [65.02] 32° [63.25] [26.80] 1.438 2.060 1.940 [36.53] [52.32] 32° [49.28] OFF 10000 10000 1000 DELAY 61 1000 DELAY 62 DELAY 62 DELAY 62 .750 4X M5 SCREW 1.515 MAX. .955 [19.05] [38.48] [24.25] 100 100 .142 1.859 .690 [3.61] [47.22] [17.53] 10 10 Panel Mounting Detail Tolerance ±.005 [.13] unless noted. 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT COMPATIBLE AIRPAX™ CIRCUIT BREAKERS - UL 489 LISTED; VDE PER EN 60934 (NON-IGNITION PROTECTED) Amps Poles Part Number Voltage Trip Coil Short Circuit Delay Curve 10000 10000 30 2 LEL12-1REC5-37583-30-G1-V 120V 120V 5000A 1000 1000 DELAY 69 DELAY 63 30 2 LEL12-1REC5-37583-30-G2-V 240V 240V 5000A 100 100 10 10 30 3 LEL121-1REC5-37275-30-G1-V 120/240V 120V 5000A 1 1 50 2 LELK12-1REC5-37583-50-G1-V 120V 120V 5000A .1 .1 .01 .01 50 2 LELK12-1REC5-37583-50-G2-V 240V 240V 5000A .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 50 3 LELK121-1REC5-37275-50-G1-V 120/240V 120V 5000A PGFM Series - UL 489 Circuit Breakers 217 http://airpax.sensata.com TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP 20 TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP DIMENSIONAL DRAWINGS (EXAMPLE OF IDLNK, TYPICAL 2-POLE CONFIGURATION) KEYWAY .0625 ± 0.0025 [1.59 ± 0.064] WIDE .0325 ± 0.0025 [0.83 ± 0.064] DEEP .625 .750 1.515 [15.88] [19.05] MAX [38.48] .130 [3.30] 6-32 Mtg Screw for High Shock Mtg 1.375 .750 [34.92] 13° ± 3° [19.05] ON .656 .656 2.490 [16.66] [63.25] [16.66] .515 [13.08] OFF 13° ± 3° 1/2-32 Hex Nut Lockwasher .142 .955 Rubber “O” Ring [3.61] 10000 [24.25] 10000 2.040 1000 [51.82] DELAY 61 1000 DELAY 62 DELAY 62 DELAY 62 100 100 10 10 Panel Mounting Detail Tolerance ±.005 [.13] unless noted. 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT COMPATIBLE AIRPAX™ CIRCUIT BREAKERS - UL 1077 RECOGNIZED; IGNITION PROTECTED PER SAE J1171 (UL 1500) Amps Poles Part Number Voltage Trip Coil Short Circuit Delay Curve 10000 10000 30 2 IDLNK21-1REC5-38140-30-G1 120V 120V 5000A 1000 1000 DELAY 63 DELAY 69 30 2 IDLNK21-1REC5-38140-30-G2 240V 240V 5000A 100 100 10 10 30 3 IDLNK121-1REC5-39945-30-G1 120/240V 120V 5000A 1 1 50 2 IDLNK21-1REC5-38140-50-G1 120V 120V 5000A .1 .1 .01 .01 50 2 IDLNK21-1REC5-38140-50-G2 240V 240V 5000A .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 50 3 IDLNK121-1REC5-39945-50-G1 120/240V 120V 5000A PGFM Series - UL 1077 Circuit Breakers 218 TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP GFCI & ELCI TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP DECISION TABLES (PGFM Series) 1 7 Physical Shape Product Type PGFM - 1 1 0 - B - A1 - 188 -188 Round Conguration 6 Installation Kit A1 Test instruction label 2 Operating Voltage 3 Conguration 4 Reset Type 5 Assembly Options Circuit breaker jumper wire Mounting gasket 1 120VAC 1 Shunt w/ Aux. Switch 1 Automatic B Matching circuit breaker 2 mounting screws (M3) (see below) 2 240VAC PGFM Series - Decision Tables 219 http://airpax.sensata.com ©2013 Sensata Technologies, Inc. All rights reserved worldwide. The following data sheet is an excerpt from our Airpax™ Power Protection Catalog, Literature # 2455005000, printed in the USA, May 9th, 2013. Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that the information being relied upon is current. Sensata Technologies assumes no responsibility for customers’ product designs or applications. Users must determine the suitability of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond Sensata’s control can affect the use and performance of a Sensata product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it is fit for a particular purpose and suitable for the user’s application. Sensata Technologies products are sold subject to Sensata’s Terms and Conditions of Sale which can be found at: www.sensata.com/terms.htm Sensata Technologies Inc. 529 Pleasant Street Attleboro, MA 02703, USA Phone: +1 508-236-3287 http://airpax.sensata.com/