KILOVAC High Voltage Relays and Contactors KILOVAC High Voltage Relays and Contactors Table of Contents High Voltage DC Contactors Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4, 7-5 MAP Aerospace Military Contactors MAP101 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6, 7-7 MAP100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8, 7-9 MAP200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10, 7-11 MAP201 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12, 7-13 CAP Aerospace Commercial CAP202 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-14, 7-15 CAP200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16, 7-17 CAP100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18 – 7-20 EV OEM/Commercial & Electric Vehicle EV200A Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-21, 7-22 EV200B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-23, 7-24 EV200P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-25, 7-26 EV100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27, 7-28 LEV Industrial Commercial LEV100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-29 – 7-31 LEV200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-32, 7-33 AC Contactors FM200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-34, 7-35 AC30 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-36 Traditional 270 Vdc Aerospace Contactors AP90X Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-37, 7-38 AP150X Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-39 AP265X Series, AP265P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-40 AP350X Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-41 Traditional 28 Vdc to 1800 Vdc Contactors EV250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-42 – 7-45 EV500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-46, 7-47 7 PD350X Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-48 High Voltage Relays Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-49, 7-50 270 Vdc Aerospace Relays AP5A Series, AP5B Series, AP5C Series, AP5P Series, AP5R Series . . . . .7-51 – 7-53 AP10A Series, AP10B Series, AP10P Series, AP11A Series . . . . . . . . . . . .7-51 – 7-53 AP44P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-54 7–1 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays and Contactors Table of Contents (Continued) High Voltage Relays (continued) 28 Vdc to 1800 Vdc Relays PD5A Series, PD5B Series, PD5C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-55 PD10A Series, PD10B Series, PD10P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-56 1.5 - 2.0 kV Relay K45C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-57 3.5 kV Relays HC-1 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-58 HC-3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-58 HC-5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-58 5.0 kV Relays K41A, K41B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-59 K41C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-59 K41P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-60 K41R Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-60 K40P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-61 K40P364 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-61 7.5 kV Relays KM-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-62 8.0 kV Relays K47A Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-63 K47B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-63 HC-2 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-64 HC-6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-64 H-18 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-65 K44P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-66 10 kV Relays K81A and K81B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-67 K81C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-68 K43A, K43B and K43C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-69 K43P and K43R Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-70 12 kV Relays H-14 and H-16 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-71 15 kV Relays H-8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-72 KC-14 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-73 KC-18 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-73 KC-2 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-74 KC-11 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-74 KC-12 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-74 KC-15 and KC-16 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-75 H-26 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-76 7–2 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays and Contactors KILOVAC High Voltage Relays and Contactors Table of Contents (Continued) 20/25 kV Relays H-19 and H-17 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-77 25 kV Relays K62A, K62B and K62C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-78 KC-20 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-79 KC-30 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-79 KC-22, KC-32 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-80 KC-28, KC-38 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-80 H-23 and H-24 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-81 35 kV Relays KP61 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-82 K60C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-83 K61A and K61B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-84 K61C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-84 50 kV Relays K64C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-85 H-25 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-85 70 kV Relays K70A and K70B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-86 K70C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-86 Mounting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-87 Special Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-88, 7-89 Application Notes for EV/LEC Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-90, 7-91 Application Notes for MAP/CAP Contactors . . . . . . . . . . . . . . . . . . . . . . . . . .7-92 to 7-94 Application Notes on Coil Power Economizing using PWM Circuits . . . . . . . .7-94, 7-95 7 7–3 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors Quick Reference Guide (MAP) Aerospace Military Product Series MAP101 MAP100 MAP200 MAP201 Main Contact Data Continuous Current A 100 100 500 350 Contact Voltage Range Vdc 12-900 12-900 12-900 12-900 Electrical Life at Rated Current, Cycles 25,000 15,000 1,000 5,000 270 Vdc, Resistive Load Overload (Make/Break) @ 350 Vdc A 2,000/2,000 500/1,500 650/2,000 2,000/2,000 Rupture (Break only) @ 350 Vdc A 2,000 1,500 2,000 2,000 Contact Arrangement SPST SPST SPST SPST X (NO) X (NO) X (NO) Contact Form Latch or Latch Contact Resistance @ Rated Current milliohms 0.75 0.5 0.2 0.3 Auxiliary Contact Data Contact Form/Quantity of Sets (Max.) Form A/1 Form A/1 Form A/1 Form A/1 Current Rating @ 30 Vdc (Ag/Au), Max. A 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA Minimum Signal Level Vdc/mAdc Au 5V/5mA Au 5V/5mA Au 5V/5mA Au 5V/5mA Dielectric Withstanding Voltage Contacts to Coil to All Other Points Vrms 1,500 1,500 2,200 2,200 Insulation Resistance Initially @ 500 Vdc megohms 100 100 100 100 At End of Life @ 500 Vdc megohms 50 50 50 50 Environmental Data Operating Temperature Range °C -55 to +85 -55 to +85 -55 to +85 -55 to +85 Storage Temperature Range °C -65 to +125 -65 to +125 -65 to +125 -65 to +125 Shock, 11ms, 1/2 Sine G’s 20 20 20 20 Vibration, Sine (55-2,000 Hz) G’s 20 20 20 20 Coil Transient Suppression No X, Yes/Latch, No Yes Yes Mechanical Data Operate Time @ 25°C ms 40/20 40/20 40/20 40/20 (Including Bounce), Max./Typ. Release Time, Max. ms 15 15 15 15 Bounce Time, Max. ms 55 55 5 5 5 7 5 5 5 5 5 Mechanical Life, Min. Cycles 100,000 100,000 100,000 100,000 Weight (Nominal) lb. (kg) 0.79 (.35) 0.79 (.35) 0.95 (.43) 0.95 (.43) Coil Voltage (Nominal) Vdc 28 28 28 28 Note: Consult TE Connectivity for complete specifications, detailed performance characteristics and additional models. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–4 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors Quick Reference Guide (Continued) (CAP) (EV) (LEV) Aerospace Commercial OEM/Commercial &Electric Vehicle Industrial Commercial CAP202 CAP200 CAP100 EV200A EV200B EV200P EV100 LEV100 LEV200 300 500 100 500 500 500 100 100 500 12-900 12-900 12-900 12-900 12-900 12-900 12-900 900 12-900 10,000 1,000 6,000 1,000 500 500 6,000 6,000 1,000 650/2,000 650/2,000 600/1000 650/2000 650/1000 650/1000 600/1000 600/1000 650/2000 2,000 2,000 1000 2000 1000 1000 1000 1000 1000 DPST SPST SPST SPST SPST SPST SPST SPST SPST 2X (NO) X (NO) X (NO) X(NO) Y(NC) X (LATCH) X(NO) X(NO) X(NO) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Form C/4 Form A/2 Form C/1 Form A/1 Form A/1 Form A/1 None Form X/1 Form X/1 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 2.0/0.1 Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA Ag 6V/15mA —— Au 5V/5mA Au 5V/5mA Au 5V/5mA Au 5V/5mA Au 5V/5mA Au 5V/5mA Au 5V/5mA 2,200 2,200 2,200 2,200 2,200 2,200 2,200 2,000 2,200 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 -55 to +85 -55 to +85 -55 to +85 -40 to +85 -40 to +60 -40 to +85 -40 to +85 -40 to +85 -40 to +85 -65 to +125 -65 to +125 -65 to +125 -65 to +125 -65 to +125 -65 to +125 -65 to +125 -65 to +125 -65 to +125 30 (Closed)/ 30 20 30 20 20 20 20 20 10 (Open) 20 20 20 20 10 20 20 20 20 Yes Yes Yes Yes Yes No Yes No No 40/20 40/20 25/15 25/15 25/15 25/15 25/15 25/15 25 15 15 10 12 15 15 15 10 15 55 5 7 5 5 5 5 5 100,000 100,000 100,000 1,000,000 100,000 100,000 1,000,000 1,000,000 100,000 1.3 (.59) 0.95 (.43) 6.70 (190) 0.95 (.43) 0.95 (.43) .99 (.53) .28 (.130) 0.42 (.19) 1.3 (.60) 28 28 28 9-36 12/24 12/24 9-36 12/24/48 12/24/48 7 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–5 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC MAP101 Series Contactor with 1 Form A (SPST-NO) Contacts Rated up to 100 Amps, 12-900 Vdc Dual Contact Material (Cu/Mo) Coil Data Product Facts Coil Voltage, Nominal/ Max — n Dual contact material 28/ 32 Vdc (copper/moly) designed for Coil Resistance @ 25°C — high current make and Contacts Close Coil — 18 Ω interrupt military Contacts Open Coil — 13 Ω aerospace, ground vehicle Pick Up/ Drop Out (Max) — and naval applications 16 Vdc (-55°C to +25°C) 18 Vdc (+25°C to +85°C) n Hermetically sealed, intrinsically safe, operates Coil Current (Max) @ 32Vdc/ -40°C — 4.0 A in explosive/harsh environments with no Coil Current On Time (Minimum Required to Latch) — 40 ms oxidation or contamination of coils or contacts, during Main Contacts — Operate Time (Max) — 40 ms long periods of non- Operate Bounce (Max) — 5 ms operation Release Time — 25 ms n Comes standard with 1 Auxiliary Contacts Operate/ SPST-NO Aux. contact Release — Within ± 5 ms of main n Not position sensitive, can Insulation Resistance — Physical Data Terminal to Terminal/ Terminals to Coil — be mounted in any Contact Arrangement — 100MΩ min @ 500Vdc new orientation Main Contacts — 50MΩ min @ 500Vdc end of life SPST-Latching (form X) n RoHS versions available 1X Auxiliary Contact — Note: 1 SPST-NO (form A) Continuous current rating is affected by conductors attached. Dimensions — See drawing Keep terminals below 150°C max Weight, Nominal — continuous. 0.35 Kg (12.35 oz) Environmental Data Shock, 11ms 1/2 Sine (Operating) — 20 G peak Sine Vibration, 20 G — peak 55-2000 Hz Ordering Information Random Vibration, 14.06 Grms — 2 2 15 Hz (.002 G /Hz), 100 Hz (.002 G /Hz), Typical Part Number MAP101 RBA F E 2 2 450 Hz (.12 G /Hz), 900 Hz (.12 G /Hz), 2 2000 Hz (.083 G /Hz) Series: Operating Temperature Range — MAP101 = 100 Amp, 12-900VDC Contactor -55°C to +85°C Dual Contact Material Electrical Data Contact Form: Voltage Rating — R - Latch with 1 SPST NO Aux. Main Contacts (max) — 400 Vdc Auxiliary Contacts — 30 Vdc Coil Voltage: Current Rating, Continuous — B = 28 Vdc Coil 1 Main Contacts — 100 A Lead Length: Auxiliary Contacts — 3 A A = 15.3 in. (300 mm) Contact Resistance — Main Contacts — Coil Terminal Connector: 100 mΩ max @ 1 amp N = None 0.75 mΩ max @ rated current F = Plug on Flying Lead, 9 Pin Micro-D Auxiliary Contacts — 200 mΩ max Mounting & Power Terminals E = side mount with 2x#8 Electric Life at Rated Current 270 Vdc, Resistive Load — 10-32 Female Power Terminals 25,000 cycles Mechanical Life — 1 million cycles Dielectric Withstand Voltage — Terminal to Terminal/ Terminals to Coil — 1mA max @ 1,300Vrms For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–6 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC MAP101 Series Contactor (Continued) Outline Dimensions Connector Pin-Out 1 Not Connected 2 Aux. NO 3 Close Return 4 Close Return 5 +28Vdc 7 6 Aux. Com. 7 Open Return 8 Open Return 9 +28V For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–7 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC MAP100 Series Contactor with 1 Form A (SPST-NO) Contacts Rated up to 100 Amps, 12-900 Vdc Coil Data Product Facts Coil Voltage, Nominal/ Max — n Solid copper contacts 28/ 32 Vdc designed for high current Coil Resistance @ 25°C — carry military aerospace, Contacts Close Coil — 18 Ω ground vehicle and naval Contacts Open Coil — 13 Ω applications Pick Up/ Drop Out (Max) — n Hermetically sealed, 16 Vdc (-55°C to +25°C) 18 Vdc (+25°C to +85°C) intrinsically safe, operates in explosive/harsh Coil Current (Max) @ 32Vdc/ -40°C — 4.0 A environments with no contact oxidation or Coil Current On Time (Minimum Required to Latch) — 40 ms contamination of coil or contacts, during long Main Contacts — Operate Time (Max) — 40 ms periods of non- operation Operate Bounce (Max) — 5 ms n Comes standard with 1 Release Time — 25 ms SPST-NO Aux. contact Auxiliary Contacts Operate/ Release — Within ± 5 ms of main n Not position sensitive, can be mounted in any Insulation Resistance — Physical Data Terminal to Terminal/ Terminals to Coil — orientation Contact Arrangement — 100MΩ min @ 500Vdc new Main Contacts — n RoHS versions available 50MΩ min @ 500Vdc end of life SPST-Latching (or NO Form X) 1X Auxiliary Contact — Note: 1 SPST-NO (form A) Continuous current rating is affected by conductors attached. Dimensions — See drawing Keep terminals below 150°C max Weight, Nominal — continuous. 0.35 Kg (12.35 oz) Environmental Data Shock, 11ms 1/2 Sine (Operating) — 20 G peak Sine Vibration, 20 G — peak 55-2000 Hz Random Vibration, 14.06 Grms — 2 2 15 Hz (.002 G /Hz), 100 Hz (.002 G /Hz), 2 2 450 Hz (.12 G /Hz), 900 Hz (.12 G /Hz), Ordering Information 2 2000 Hz (.083 G /Hz) Operating Temperature Range — Typical Part Number MAP100 RBA F E -55°C to +85°C Series: Electrical Data MAP100 = 100 Amp, 12-900VDC Contactor Voltage Rating — Main Contacts (max) — 400 Vdc Contact Form: Auxiliary Contacts — 30 Vdc H = NO with 1 SPST NO Aux. Current Rating, Continuous — R - Latch with 1 SPST NO Aux. 1 Main Contacts — 100 A Auxiliary Contacts — 3 A Coil Voltage: B = 28 Vdc Coil Contact Resistance — Main Contacts — Lead Length: 100 mΩ max @ 1 amp A = 15.3 in. (300 mm) 0.75 mΩ max @ rated current Auxiliary Contacts — Coil Terminal Connector: 200 mΩ max N = None Electrical Life at Rated Current, F = Plug on Flying Lead, 9 Pin Micro-D 270 Vdc, Resistive Load — Mounting & Power Terminals 15,000 cycles E = side mount with 2x#8 Mechanical Life — 1 million cycles 10-32 Female Power Terminals Dielectric Withstand Voltage — Terminal to Terminal/ Terminals to Coil — 1mA max @ 1,300Vrms For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–8 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC MAP100 Series Contactor (Continued) Outline Dimensions Connector Pin-Out 1 Not Connected 2 Aux. NO 3 Close Return 4 Close Return 5 +28Vdc 7 6 Aux. Com. 7 Open Return 8 Open Return 9 +28V For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–9 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC MAP200 Series Contactor with 1 Form A (SPST-NO) Contacts Rated up to 500 Amps, 12-900 Vdc Product Facts n Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating for military aerospace, ground vehicle and naval, high current applications n Built-in coil economizer (models requiring external economizer also available) n Optional auxiliary contact for easy monitoring of power contact position n Hermetically sealed — intrinsically safe, operates Performance Data in explosive/harsh Contact Arrangement, Power environments with no Coil Operating Voltage (Valid Over Temperature Range) Contacts — 1 Form A (SPST-NO) oxidation or contamination Voltage (Will Operate) 18-32VDC Rated Operating Voltage — of coil or contacts, including Voltage (Max.) 32VDC 12 - 900 VDC long periods of non- Pickup (Close) Voltage Max. 18VDC Continuous (Carry) Current, operation Hold Voltage (Min.) 10VDC Typical — 500 A @ 85°C, 400 mcm Dropout (Open) Voltage (Min.) 2VDC n Versatile coil and power conductors Inrush Current (Max.) 4.5A connections Consult Factory for required conductors Holding Current (Avg.) 0.5A for higher currents n RoHS versions available Inrush Time (Max.) 100ms Make/Break Current at Various 1 Voltages — See graph next page 1 Break Current at 320VDC — 2,000 A, 1 cycle Contact Resistance, Typ. Ordering Information (@200A) — 0.2 mohms Load Life — See graph next page Typical Part Number MAP200 ARD E A Mechanical Life — 1 million cycles Series: Contact Arrangement, Auxiliary MAP200 = 500 Amp, 12-900VDC Contactor Contacts — 1 Form A (SPST-NO) Aux. Contact Current, Max. — Contact Form: 2A @ 30VDC / 3A @ 125VAC A = Normally Open Aux. Contact Current, Min. — H = Normally Open with Aux. Contacts 100mA @ 8V Coil Voltage: Aux. Contact Resistance, Max. — R = 28 Vdc, Mechanical Economizer 0.417 ohms @ 30VDC / S = 28 Vdc, Electrical Cut-throat Economizer .150 ohms @ 125VAC Dielectric Withstanding Voltage — Coil Wire Length: 2,200 Vrms @ sea level A = 15.3 in (390 mm) Insulation Resistance @ 500VDC — D = Coil connector on relay (requires option “E” or 2 100 megohms “X” in next step). Shock, 11ms 1/2 Sine, Peak, Coil Terminal Connector: Operating — 20 G N = No connector Vibration, Sine, 50-2000Hz., E = 9-pin subminiature “D” plug mounted on contactor Peak — 20 G housing Operating Temperature — X = Special configuration (consult factory) -55°C to +85°C Mounting & Power Terminals: Weight, Nominal — .95 lb. (.43 kg) A = Bottom Mount & Male M8 x 1.25 Thread Terminals Notes: B = Bottom Mount & Female 1/4-20 Thread Terminals 1 Main power contacts 2 D = Bottom Mount & Female M6 x 1 Thread Terminals 50 at end of life For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–10 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors 28 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC KILOVAC High Voltage DC Contactors KILOVAC MAP200 Series (Continued) Outline Dimensions 2.688 ± .01 MAP200HR D-Sub (68.28 ± .26) Pin Out 1.05 ± .01 LABEL (26.67 ± .26) Coil+ = Pin 2 2 X M6 x 1 THREAD .45 (11.43) MIN DEPTH (11 THREADS) Coil - = Pin 6 TORQUE VS THREAD ENGAGEMENT Aux. COM = Pin 8 8 TO 11 THREADS: 80 TO 100 IN-LB (9.1 TO 11.3 NM) .800 ± .01 7 TO 8 THREADS: 70 TO 80 IN-LB (7.9 TO 9.1 NM) (20.3 ± .26) Aux. NO = Pin 4 5 TO 7 THREADS: 60 TO 70 IN-LB (6.8 TO 7.9) MAP200AR 3.289 ± .025 2 X 10-32 THREAD THRU (83.54 ± .635) Coil+ = Pin 2 TORQUE: 15 TO 30 IN-LB (1.7 TO 3.3 NM) Coil - = Pin 6 1.65 ± .01 (42.0 ± .26) WIRE VIEW REMOVED FOR CLARITY 2.245 ± .025 2.523 ± .025 (57.02 ± .635) (64.08 ± .635) 1.431 ± .025 2.20 ± .025 (36.35 ± .635) (55.81 ± .63) .546 ± .01 (13.87 ± .26) 3.17 ± .01 (80.48 ± .26) Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region 650A Break Only Above 650A 100,000 10,000 1,000 100 10 7 1 1 10 100 1,000 10,000 Load Current (A) NOTES: 1) For resistive loads with 300μH maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–11 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Estimated Life (Cycles) KILOVAC High Voltage DC Contactors KILOVAC MAP201 Series Contactor with 2 Form A (SPST-NO) Contacts Rated up to 350 Amps, 12-900 Vdc Dual Contact Material (Cu/Mo) Coil Data Product Facts Coil Voltage, Nominal/ Max — n Designed to be the 28/ 32 Vdc smallest, lightest weight, Pick Up (Max) — 16 Vdc lowest cost sealed contactor Inrush Current @ 28Vdc (Max) — in the industry with its 3.5 A current rating for military Inrush Time (Max) — 100 ms aerospace Hold Current (Max) — 0.32 A n Built-in coil economizer Drop Out — 4 to 10 Vdc (models requiring external Main Contacts — economizer also available) Operate Time (Max) — 18 ms n Optional auxiliary contact Operate Bounce (Max) — 5 ms Release Time — 18 ms for easy monitoring of power contact position Auxiliary Contacts Operate/ Release — Within ± 5 ms of main n Hermetically sealed — intrinsically safe, operates Insulation Resistance — Physical Data in explosive/harsh Terminal to Terminal/ Terminals to Coil — Contact Arrangement — environments with no 100MΩ min @ 500Vdc Power Contacts — oxidation or contamination SPST-NO (form X) Notes: of coil or contacts, 1 1 2X Auxiliary Contacts — Two form A available with elec- including long periods of SPST-NO (form A) tronic coil economizer, 1 form A available with mechanical coil non-operation Dimensions — See drawing economizer Weight, Nominal — 0.45 Kg (0.99 lb) 2 n Versatile coil and power Continuous current rating is affected by conductors attached. connections Environmental Data Keep terminals below 150°C max n RoHS versions available Shock, 11ms 1/2 Sine continuous, 175C for 1 hour max, (Operating) — 20 G and 200C for 1 minute max. peak 3 Initial contact resistance may be Sine Vibration, 20 G — peak higher than 0.3mΩ, but will drop 55-2000 Hz below within 30 minutes maximum Random Vibration, 14.06 Grms — 2 2 15 Hz (.002 G /Hz), 100 Hz (.002 G /Hz), 2 2 450 Hz (.12 G /Hz), 900 Hz (.12 G /Hz), 2 2000 Hz (.083 G /Hz) Ordering Information Operating Temperature Range — -55°C to +85°C Typical Part Number MAP201 ARD E A Electrical Data Series: Voltage Rating — MAP201 = 350 Amp, 12-900VDC Contactor Main Contacts (max) — 400 Vdc Auxiliary Contacts — 30 Vdc Contact Form: Current Rating, Continuous — A = Normally Open 2 Main Contacts — 300 A H = Normally Open with Aux. Contacts Auxiliary Contacts — 3 A Coil Voltage: Contact Resistance — R = 28 Vdc, Mechanical Economizer 3 Main Contacts — S = 28 Vdc, Electrical Cut-throat Economizer 100 mΩ max @ 1 amp 0.3 mΩ max @ rated current Coil Wire Length: Auxiliary Contacts — A = 15.3 in (390 mm) 200 mΩ max D = Coil connector on relay (requires option “E” or Hot Switching Performance “X” in next step). (Polarity Sensitive) — Coil Terminal Connector: 600A make/ 265A break @ ± 270Vdc — 11,000 cycles N = No connector 550A make/ break @ ± 360Vdc — E = 9-pin subminiature “D” plug mounted on contactor 100 cycles housing 2000A capacitive make — 100 cycles X = Special configuration (consult factory) 2000A make/ break @ +360Vdc — Mounting & Power Terminals: 5 cycles 1000A make/ break @ -360Vdc — A = Bottom Mount & Male M8 x 1.25 Thread Terminals 2 cycles B = Bottom Mount & Female 1/4-20 Thread Terminals Mechanical Life — 1 million cycles D = Bottom Mount & Female M6 x 1 Thread Terminals For factory-direct application assistance, Dielectric Withstand Voltage — dial 800-253-4560, ext. 2055, or Terminal to Terminal/ Terminals to Coil — 805-220-2055. 1mA max @ 2,200Vrms 7–12 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC MAP201 Series Contactor (Continued) Outline Dimensions* Flying Lead “D” Connector Pin-Out 1 N/C 2 AUX1 COM 3 AUX2 COM 4 RTN1 5 +28Vdc 6 N/C 7 AUX3 NO 8 AUX2 NO 9 RTN2 MAP200HR D-Sub Pin Out Coil+ = Pin 2 Coil - = Pin 6 Aux. COM = Pin 8 Aux. NO = Pin 4 MAP200AR Coil+ = Pin 2 Coil - = Pin 6 7 *Alternate coil and main terminal connections available, consult factory. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–13 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC CAP202 Series Aerospace Commercial Contactor with 2 Form X (DPST-NO), Contacts Rated up to 300 Amps, 12-600 Vdc Hot Switching Performance @ Product Facts ± 400 Vdc (3) — n Hermetically sealed 100A make/break — 10,000 cycles 250A make/break — 2,500 cycles n Up to 4X SPDT auxiliary 700A break only — 10 cycles switch outputs: 30 Vdc/2A Hot Switching Performance @ max switching or 6V/5mA ± 270 Vdc (4) — min. signal 100A make/break — 40,000 cycles 250A make/break — 7,500 cycles n Integrated coil economizer 2000A break only @ ±370Vdc (5) — with coil suppression 2 cycles n EMC compliant - no radiated Maximum Make Current — 700A coil emission Dielectric Withstand Voltage over n Bidirectional switching - Life — Terminal to Terminal/Terminals to Coil — 1mA max @ 2,200Vrms main contacts not polarity sensitive Insulation Resistance over Life — Terminal to Terminal/Terminals to n Mount in any orientation - Coil — 50mΩ min @ 500Vdc not position sensitive Mechanical Life — 100,000 cycles Environmental Data Shock, 11ms 1/2 sine (operating) — 20G peak Sine Vibration, 10G peak — Description Physical or Other Properties 55-2,000 Hz. 2-pole single throw hermeti- Weight: 0.79 Kg Random Vibration, 14 Grms — cally sealed DC contactor; 15 100 300 900 2000 Hz Hermetically sealed 12-900 Vdc/350A per pole .01 .01 .2 .2 .01 G2/Hz Safe for harsh/corrosive Operating Temperature Range — Not position sensitive environments -55°C to +85°C Bi-directional switching No contacts oxidation over Notes: 1 periods on non-use Applications Using 4/0 conductor. Current rating is affected by attached conductor Number of SPDT Auxiliary High Voltage DC Converter size and design. Keep terminals Contacts per Contactor Type: Systems (ref schematic below 150˚C max. continuous, CAP202AS — None 175˚C for 2 hours max. and 200˚C below) for 1 minute max. For mounting CAP202MS — Two Test Equipment large conductors, request terminal CAP202FS — Four adapter PN 3-1618396-7. Power Distribution 2 Operational contact resistance is Performance Data measured by millivolt drop across Power Motion Control Physical Data contacts a > 100A current. Initial DPST-NO CAP202 Contactor contact resistance may be higher Contact Arrangement — than 0.3mΩ, but will drop below Power Contacts — DPST-NO (2 Form X) within 30 mins. max. Auxiliary Switches — SPDT (form C) 3 270Vdc Voltage applied to each contact set + 270Vdc Components Supply Dimensions — See drawings on next separately. 4 Voltage applied across both con- 540Vdc page 270Vdc Components Return tact sets in series. Weight — 0.79 Kg (1.74 lb.) 5 May not pass 2,200 Vrms dielectric 270Vdc 270Vdc + Components Supply testing after second interrupt cycle. Electrical Data Voltage Rating — Main Contacts — 12-900Vdc Auxiliary Catacts — 30VdC Electrical Current Rating — 1 Main Contacts — 350A/pole Compact epoxy-sealed Auxiliary Catacts — 3A resin enclosure occupies Contact Resistance — 3 3 only about 4 in (65.5 cm ) Main Contacts — (2) Contact arrangement: 100 mΩ max @ 1 amp DPST-No (2 form X) 0.3 mΩ max. @ 200A after 3 mins. Auxiliary Catacts — 200 mΩ max Voltage rating: 12-900 Vdc (main contacts); 30 Vdc (auxiliary) For factory-direct application assistance, Mechanical life: 100,000 dial 800-253-4560, ext. 2055, or 805-220-2055. cycles 7–14 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC CAP202 Series 12-900Vdc Contactors M8 x 1.25 POWER TERMINALS 1.05 ± .01 Outline Dimensions* 2.29 ± .02 DIA (HARDWARE SUPPLIED): (26.67 ± .26) (58.19 ± .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 "+" POSITIVE TERMINAL A2 "–" NEGATIVE TERMINAL .225 ± .01DIA (5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = – COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 ± .025 2.85 ± .025 STAINLESS (55.81 ± .63) (72.3 ± .63) 2.04 ± .02 DIA (51.94 ± .51) .55 ± .025 (14.04 ± .63) 2.05 ± .02 3.17 ± .01 .5 ± .01 (52 ± .51) (80.48 ± .26) (12.6 ± .26) 2.45 ± .02 (62.23 ± .51) Ordering Information Coil Data (-40 to +85˚C temp range unless otherwise noted) Voltage/Nominal Max. 28-32VDC Typical Part Number CAP202 MS B F D Pickup Voltage Max. 16VDC Inrush Current @ 28 Vdc nominal/@32V maximum 3.4/6.0A Series: Inrush Time (nominal/maximum) 75/150mS CAP202 = 2 form X, DPST-N0-DM Contactor Hold Current @28V nominal / @32V maximum 0.27/0.48A Drop Out Voltage 3 to 8Vdc Auxiliary Contact Outputs (SPDT form C): Internal Coil Suppression (max.) 60Vdc A = None Main Contacts: Operate Time, nominal/maximum 13/20mS M = Two Main Contacts: Operate Bounce, nominal/maximum 3/10mS F = Four Main Contacts: Release Time, nominal/maximum 25mS Coil Voltage: Main Contacts: Release Time, maximum including S = 28V (with built-in electronically switched dual Maximum arc time 7/12mS coil economizer) Coil and Aux. Wire Length: A = 15.3 inches 7 B = 6 inches X = Customer Special Coil and Aux. Connector: N = None F = D Plug on flying leads (may affect wire length) Mounting & Power Terminals: D = 2X M5 Bottom Mount with 4X, M6 x 1 Female thread terminals Specifications are subject to change without notice. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–15 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC CAP200 Series Contactor with 1 Form A (SPST-NO) Contacts Rated up to 500 Amps, 12-900 Vdc Performance Data Product Facts Contact Arrangement, Power n Designed to be the Contacts — 1 Form A (SPST-NO) smallest, lightest weight, Rated Operating Voltage — lowest cost sealed contactor 12 - 900 VDC in the industry with its Continuous (Carry) Current, current rating Typical — 500 A @ 85°C, 400 mcm n Built-in coil economizer — conductors Consult Factory for required conductors only 1.7W hold power @ for higher currents 12VDC and it limits back Make/Break Current at Various EMF to 0V. (models 1 Voltages — See graph next page requiring external 1 Break Current at 320VDC — economizer also available) 3 2,000 A, 1 cycle n Optional auxiliary contact Contact Resistance, Typ. for easy monitoring of (@200A) — 0.2 mohms power contact position Load Life — See graph next page n Hermetically sealed — Mechanical Life — 1 million cycles intrinsically safe, operates Contact Arrangement, Auxiliary in explosive/harsh Contacts — 1 Form A (SPST-NO) environments with no Aux. Contact Current, Max. — oxidation or contamination 2A @ 30VDC / 3A @ 125VAC Coil Operating Voltage (Valid Over Temperature Range) of coil or contacts, including Voltage (Will Operate) 9-36VDC 32-95VDC 48-95VDC Aux. Contact Current, Min. — long periods of non- 100mA @ 8V Voltage (Max.) 36VDC 95VDC 95VDC operation Pickup (Close) Voltage Max. 9VDC 32VDC 48VDC Aux. Contact Resistance, Max. — 0.417 ohms @ 30VDC / Hold Voltage (Min.) 7.5VDC 22VDC 34VDC n Versatile coil and power .150 ohms @ 125VAC Dropout (Open) Voltage (Min.) 6VDC 18VDC 27VDC connections Dielectric Withstanding Voltage — Inrush Current (Max.) 3.8A 1.3A 0.7A n RoHS versions available 2,200 Vrms @ sea level 0.13A@12V, Holding Current (Avg.) 0.03A@48V 0.02A@72V 0.07A@24V Insulation Resistance @ 500VDC — Inrush Time (Max.) 130ms 130ms 130ms 2 100 megohms Shock, 11ms 1/2 Sine, Peak, Operating — 20 G Ordering Information Vibration, Sine, 80-2000Hz., Peak — 20 G Typical Part Number CAP200 AAANA Operating Temperature — -40°C to +85°C Series: Weight, Nominal — .95 lb. (.43 kg) CAP200 = 500 Amp, 12-900VDC Contactor Contact Form: Notes: A = Normally Open 1 Main power contacts H = Normally Open with Aux. Contacts 2 50 at end of life 3 Does not meet dielectric & IR after Coil Voltage: test, 1700 amp for unit with Aux. A = 9-36VDC (1 = requires external coil economizer) Contacts D = 32-95VDC (2 = requires external coil economizer) J = 48-95VDC (3 = requires external coil economizer) R = 28 Vdc with mechanical economizer Coil Wire Length: A = 15.3 in (390 mm) D = Coil connector on relay (requires option “E” or “X” in next step) Coil Terminal Connector: N = None E = 9-pin subminiature “D” plug mounted on contactor housing F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads. X = Special configuration (consult factory) For factory-direct application assistance, Mounting & Power Terminals: dial 800-253-4560, ext. 2055, or A = Bottom Mount & Male 10mm x 8 Terminals 805-220-2055. 7–16 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors 28 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC KILOVAC High Voltage DC Contactors KILOVAC CAP200 Series (Continued) Outline Dimensions M8 x 1.25 POWER TERMINALS 1.05 ± .01 2.29 ± .02 DIA (HARDWARE SUPPLIED): (26.67 ± .26) (58.19 ± .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 "+" POSITIVE TERMINAL A2 "–" NEGATIVE TERMINAL .225 ± .01DIA (5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = – COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 ± .025 2.85 ± .025 STAINLESS (55.81 ± .63) (72.3 ± .63) 2.04 ± .02 DIA (51.94 ± .51) .55 ± .025 (14.04 ± .63) 2.05 ± .02 3.17 ± .01 .5 ± .01 (52 ± .51) (80.48 ± .26) (12.6 ± .26) 2.58 ± .02 (65.6 ± .51) Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region 650A Break Only Above 650A 100,000 10,000 1,000 100 10 7 1 1 10 100 1,000 10,000 Load Current (A) NOTES: 1) For resistive loads with 300μH maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–17 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Estimated Life (Cycles) KILOVAC High Voltage DC Contactors KILOVAC CAP100 Series 900 Vdc Contactor Product Facts n Commercial aerospace product n Hermetically sealed — intrinsically safe. Operates in explosive/harsh environments without oxidation or contamination of contacts, during long periods of non-operation n 8kV isolation between open contacts permits use for high voltage isolation and carry, optional auxiliary contacts n 12, 24 and 48 Vdc coils n Solid copper contacts n Designed and built in accordance to AIAG QS9000 n RoHS versions available Performance Data Insulation Resistance, Terminal to Description Terminal / Terminals to Coil — Physical Data Lowest cost, 900 Vdc 100 When New — 100 megohms, min. @ amp, hermetically sealed Contact Arrangement, Main 500Vdc Contacts — SPST-NO-DM (1 Form X) DC contactor in the industry At End of Life — 50 megohms, min. @ with coil suppression and 1 Dimensions — See drawings on next 500Vdc page Form C Aux. contact Mechanical Life — 1 million cycles Weight — 6.7 oz (190g) Compact package available Operate & Release Time in side- or bottom-mount Contact Data Operate Time Max. — 25ms reinforced configurations, Contact Arrangement, Main Operate Bounce Max. — 5ms not position sensitive Contacts — SPST-NO-DM (1 Form X) Release Time — 10ms Voltage Rating, Main Contacts Applications Environmental Data Switching (Max) — 900VDC Power/motor control circuit Shock, 11ms 1/2 sine Current Rating, Main Contacts (operating) — 20G peak isolation, circuit protection Switching — 1 and power distribution Continuous — 100A Sine Vibration, 20G peak — 2 Short Term, 3 Minutes — 200A 55-2,000 Hz. Commercial Aerospace Hot Switching Performance Operating Temperature Range — Mechanical (Polarity Sensitive) — -55°C to +85°C 50A make/break @ +400Vdc — 50,000 Noise Emission (at 100 mm Compact epoxy-sealed cycles distance) — 70dB(a) resin enclosure occupies 100A make/break @ +400Vdc — 6,000 3 3 only about 4 in (65.5 cm ) cycles Notes 100A make/break @ -400Vdc — 1,000 Robust integral mounting 1 2 8.4 mm conductor. Current rating cycles plate on either bottom or depends upon conductor size. 200A make/break @ +400Vdc — 500 side of enclosure Keep terminals below 175°C max cycles continuous. accepts two M4 screws 1,000A break only @ +400Vdc —10 2 3 minutes at +40°C ambient with cycles 2 Inert gas filled contact 8.4 mm (#8 AWG) conductor. 3 600A make only — 25 cycles 2,000Vrms minimum under all con- chamber ditions, until end of life. Maximum Short Circuit Current Flying leads for coil (1/2 cycle, 60 Hz) — 1,250A connections (through closed contacts) 3 Dielectric Withstand Voltage — Load terminals threaded for Between Open Contacts — M5 bolts (not included) 5,600Vrms/8,000Vdc Contacts to Coil — 2,000Vrms/4,000Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–18 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC CAP100 Series (Continued) Coil Operating Voltage (Valid Over Temperature Range) Nominal Voltage 12Vdc 24Vdc 48Vdc Pick Up Voltage (20°C) 8Vdc 16Vdc 33Vdc Drop Out Voltage (20°C) 1.2Vdc 2.4Vdc 4.8Vdc Coil Current (Nominal at 20°C, 12vdc) 461mA 250mA 122mA 1 Coil Power Nominal @ Vnom, +20°C 5.5W 6.0W 6.0W Pickup (Close) Voltage Max.@85˚C 9.6Vdc 19.2Vdc 38.4Vdc Coil Resistance Nominal @ +20°C ± 5% (ohms) 26 96 392 1 Do not exceed 8.0W coil power for extended periods Life Cycles vs Resistive Load up to 900Vdc 1000000 100000 10000 1000 010 20 30 40 50 60 70 80 90 Resistive Load, kW Ordering Information Typical Part Number CAP100 A4A N G Series: CAP100 = 100A Contactor Contact Arrangement: A = 1 Form X (SPST-NO-DM) K = NO with 1 SPDT Aux. 7 Coil Voltage: 4 = 12VDC 5 = 24VDC 6 = 48VDC Coil Wire Length: A = 15 inches [.4M] Coil Termination: N = None – Stripped Wires (Consult factory for connector options) Mounting and Power Terminals: G = Bottom Mount (2 x #8); M5 x 10 H = Side Mount (2 x #8); M5 x 10 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–19 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Cycles (Make/Break) KILOVAC High Voltage DC Contactors KILOVAC CAP100 Series (Continued) 1.82 Bottom Mount [46.3 ] .70 [17.78 ] MOUNTING HARDWARE (NOT SUPPLIED): 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS MAX [2.3 NM MAX] M5 FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIED) 1.56 DIA. 2 X M5 BOLT, LOCKWASHER AND WASHER [39.5 ] TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM] 2.28 [57.96 ] 2.07 [52.52] .30 [7.62 ] 1.82 Side Mount [46.32 ] .99 [25.04 ] 2.28 [57.96 ] MOUNTING HARDWARE (NOT SUPPLIED): 2.07 2 X M4 BOLT, LOCKWASHER AND WASHER [52.52 ] TORQUE: 20 IN-LBS MAX [2.3 NM MAX] .70 [17.78 ] M5 FEMALE LOAD TERMINALS - 2 PLACES 1.56 DIA. HARDWARE (NOT SUPPLIED) [39.5 ] 1.61 2 X M5 BOLT, LOCKWASHER AND WASHER [40.77 ] TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM] .83 [21.02 ] .30 [7 .62 ] For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–20 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC EV200 Series Contactor With 1 Form X (SPST-NO) Contacts Rated 500+ Amps, 12-900 Vdc Performance Data Product Facts Contact Arrangement, Power n Designed to be the Contacts — 1 Form A (SPST-NO) smallest, lightest weight, Rated Operating Voltage — lowest cost sealed contactor 12 - 900 VDC in the industry with its Continuous (Carry) Current, current rating (500+A carry, Typical — 500 A @ 85°C, 400 mcm 2000A interrupt at 320VDC) conductors Consult Factory for required conductors n Built-in coil economizer — for higher (500+ A) currents only 1.7W hold power @ Make/Break Current at Various 12VDC and it limits back 1 Voltages — See graph next page EMF to 0V. Models requiring 1 Break Current at 320VDC — external economizer also 3 2,000 A, 1 cycle available Contact Resistance, Typ. n Optional auxiliary contact (@200A) — 0.2 mohms for easy monitoring of Load Life — See graph next page power contact position Mechanical Life — 1 million cycles n Hermetically sealed — EV200 Series Contactor Contact Arrangement, Auxiliary intrinsically safe, operates (CZONKA Relay, Type III) Contacts — 1 Form A (SPST-NO) in explosive/harsh Aux. Contact Current, Max. — environments with no 2A @ 30VDC / 3A @ 125VAC Coil Operating Voltage (Valid Over Temperature Range) oxidation or contamination Voltage (Will Operate) 9-36VDC 32-95VDC 48-95VDC Aux. Contact Current, Min. — of coil or contacts, during 100mA @ 8V Voltage (Max.) 36VDC 95VDC 95VDC long periods of non- Pickup (Close) Voltage Max. 9VDC 32VDC 48VDC Aux. Contact Resistance, Max. — operation 0.417 ohms @ 30VDC / Hold Voltage (Min.) 7.5VDC 22VDC 34VDC .150 ohms @ 125VAC Dropout (Open) Voltage (Min.) 6VDC 18VDC 27VDC n Versatile coil/power Operate Time @ 25°C — Inrush Current (Max.) 3.8A 1.3A 0.7A connections Close (includes bounce), Typ. — 15 ms 0.13A@12V, Holding Current (Avg.) 0.03A@48V 0.02A@72V n UL Recognized 0.07A@24V Bounce (after close only), Max. — 7 ms for the U.S. and Release (includes arcing), Inrush Time (Max.) 130ms 130ms 130ms Canada (File E208033) Max @ 2000A — 12 ms All contact ratings & coil Dielectric Withstanding Voltage — versions may not be UL 2,200 Vrms @ sea level (leakage <1mA) Recognized Insulation Resistance @ 500VDC — Ordering Information 2 100 megohms n CE marked for Shock, 11ms 1/2 Sine, Peak, EC applications Typical Part Number EV200 AAANA Operating — 20 G n AIAG QS9000 designed, Vibration, Sine, 80-2000Hz., Series: built and approved Peak — 20 G EV200 = 500+ Amp, 12-900VDC Contactor Operating Ambient Temperature — n RoHS versions available Contact Form: -40°C to +85°C A = Normally Open Weight, Nominal — .95 lb. (.43 kg) H = Normally Open with NO Aux. Contacts G = Normally Open with NC Aux. Contacts Notes: Coil Voltage: 1 Main power contacts 7 2 (1 = requires external coil economizer) 50 at end of life A = 9-36VDC 3 Does not meet dielectric & IR after D = 32-95VDC (2 = requires external coil economizer) test, 1700 amp for unit with Aux. J = 48-95VDC (3 = requires external coil economizer) Contacts R = 28VDC with Mechanical Economizer Coil Wire Length: A = 15.3 in (390 mm) Coil Terminal Connector: N = None C = Molex Mini-fit Jr, 2 Skt, Female 18-24, P/N 39-01-2020 & 39-00-0060 +red is pin 1 (A length only) Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Terminals For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–21 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 28 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC KILOVAC High Voltage DC Contactors KILOVAC EV200 Series (CZONKA Relay, Type III) (Continued) Outline Dimensions M8 x 1.25 POWER TERMINALS 1.05 ± .01 2.29 ± .02 DIA (HARDWARE SUPPLIED): (26.67 ± .26) (58.19 ± .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 "+" POSITIVE TERMINAL A2 "–" NEGATIVE TERMINAL .225 ± .01DIA (5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = – COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 ± .025 2.85 ± .025 STAINLESS (55.81 ± .63) (72.3 ± .63) 2.04 ± .02 DIA (51.94 ± .51) .55 ± .025 (14.04 ± .63) 2.05 ± .02 3.17 ± .01 .5 ± .01 (52 ± .51) (80.48 ± .26) (12.6 ± .26) 2.45 ± .02 (62.23 ± .51) Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region Break Only Above 650A 650A 100,000 10,000 1,000 100 EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 700 10 650 600 80% Minimum 550 Pre Charge 1 500 1 10 100 1,000 10,000 Load Current (A) 450 NOTES: 90% Nominal 400 1) For resistive loads with 300μH maximum inductance. Consult factory for inductive loads. Pre Charge 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 350 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. 300 250 200 150 100 50 For factory-direct application assistance, 0 0.0 0.5 1.0 1.5 2.0 dial 800-253-4560, ext. 2055, or Time (ms) 805-220-2055. 7–22 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Estimated Life (Cycles) Current (A) KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC EV200B Series Contactor With 1 Form Y (SPST-NC) Contacts Rated 500+ Amps, 12-900 Vdc Dropout (Min) — 4/9 Vdc Product Facts 6 Pickup Current, Peak @ 25°C — n Normally closed version of 6 A popular EV200 series Operate Specs @ 25°C — contactors Operate Time (Typ) — 15 ms Operate Bounce (Max) — 5 ms n Designed to be the Release Time (Typ) — 15 ms smallest, lowest cost, Economizer Operating Frequency — lightest weight sealed 18 kHz contactor in the industry at Hold Current — its current rating 0.9A/12 Vdc n Optional auxiliary contacts 0.3A/24 Vdc for monitoring position of power contacts Notes: n Hermetically sealed — 1 Ambient conditions and conductor design affect rating. Terminal tem- operates in explosive/harsh perature rise should be 75°C max environments with no above ambient. Keep relay termi- oxidation or contamination nals below 150°C max continuous, of coil or contacts during 75°C max for two hours, and 1 long periods of non- 200°C for 1 minute. 2 Stabilized reading. Contact resist- operation Insulation Resistance — Physical Data nce may exceed spec in the first a Terminal to Terminal/ Terminals to Coil — Contact Arrangements — n Not position sensitive, can 10 minutes of current carry. 100MΩ min @ 500Vdc new 3 Units are polarity sensitive. Main Contacts — SPST, Normally be mounted in any 50MΩ min @ 500Vdc end of life Approximately 50% de-rating Closed orientation for reverse polarity switching. 4 Dimensions — See drawing Coil Data Consult factory for review of n RoHS versions available 5 Weight, Nominal — .95 lb. (.43 kg) Nominal Coil Voltage — specific requirements. 4 Low range — 9.6-14 Vdc Over temperature range unless Environmental Data High range — 19-28 Vdc noted. Shock, 11ms 1/2 Sine 5 Voltage ranged sensed by contac- Pick Up (Max) @ 25°C — (Operating) — 30 G (Closed) peak tor 10 ms after application of 9.6/18.5 Vdc 10 G (Open) peak source voltage. Pick Up @ Max Coil Temperature — 6 Sine Vibration, 10 G — Pickup duration 100 ms. peak 10.5/22 Vdc 55-2000 Hz Hold (Min) — 6/12 Vdc Random Vibration, 7.1 Grms — 2 2 15 Hz (.001 G /Hz), 100 Hz (.04 G /Hz), 2 2 1000 Hz (.04 G /Hz), 1500 Hz (.02 G /Hz) Ordering Information Operating Temperature Range — -40°C to +85°C Typical Part Number EV200 BAANA Electrical Data Voltage Rating — Series: Main Contacts (Max) — 750 Vdc EV200 = 500+ Amp, 12-900VDC Contactor Current Rating, Continuous — Contact Form: 1 Main Contacts — 500A B = Normally Closed Contact Resistance — 2 Main Contacts — D = Normally Closed, 1 SPDT Aux. 0.2 mΩ max above 300A 7 Coil Voltage (with Economizer): 0.3 mΩ max between 50 and 300A A = 12/24 Vdc Hot Switching Performance 3 (Positive Polarity) — Coil Terminals: 200A make/ break @ 270Vdc — A = 15.3 in. (300 mm) 10,000 cycles Coil Terminal Connector: 600A make/ break @ 360Vdc — N = None 100 cycles 800A break only @ 360Vdc — Mounting & Power Terminations: 15 cycles A = Bottom Mount & Male 10 Max. M8 1500A break only @ 360Vdc — 1 cycle Threaded Terminals Mechanical Life (Min) — 1 million cycles Dielectric Withstand Voltage — Terminal to Terminal/ Terminals to Coil — 1mA max @ 2,200 Vrms For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–23 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC EV200B Series Contactor (Continued) Outline Dimensions M8 x 1.25 POWER TERMINALS 1.05 ± .01 2.29 ± .02 DIA (HARDWARE SUPPLIED): (26.67 ± .26) (58.19 ± .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 "+" POSITIVE TERMINAL A2 "–" NEGATIVE TERMINAL .225 ± .01DIA (5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = – COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 ± .025 2.85 ± .025 STAINLESS (55.81 ± .63) (72.3 ± .63) 2.04 ± .02 DIA (51.94 ± .51) .55 ± .025 (14.04 ± .63) 2.05 ± .02 3.17 ± .01 .5 ± .01 (52 ± .51) (80.48 ± .26) (12.6 ± .26) 2.45 ± .02 (62.23 ± .51) For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–24 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC EV200P Series Latching Contactor With 1 Form X (SPST Latch) Contacts Rated 500+ Amps, 12-900 Vdc Hold (Min) — N/A Product Facts Reset (Max)/Dropout (Min) — n Latching version of popular 9 Vdc EV200 Series 7 Duty Cycle, Max — 20% n Designed to be the Coil Resistance @ 25°C — 2.5 Ω smallest, lowest cost, Operate Specs @ 25°C — lightest weight sealed Operate Time (Typ) — 15 ms contactor in the industry at Operate Bounce (Max) — 7 ms its current rating Release Time (Max) — 15 ms Notes: n Optional auxiliary contacts 1 Product can be configured alter- for monitoring position of nately with form B or C auxiliary power contacts switches if required. This changes the product part number, depend- n Hermetically sealed — ing on specific auxiliary configura- operates in explosive/harsh tion. Consult TE for availability and environments with no part number 2 Ambient conditions and conductor oxidation or contamination design affect rating. Terminal tem- of coil or contacts during perature rise should be 75°C max long periods of non- above ambient. Keep relay termi- operation nals below 150°C max continuous, 175°C max for two hours, and n Not position sensitive, can 200°C for 1 minute. be mounted in any 3 Stabilized reading. Contact resist- nce may exceed spec in the first orientation a Dielectric Withstand Voltage — Physical Data 10 minutes of current carry. Terminal to Terminal/ Terminals to Coil — n RoHS versions available 4 Contact Arrangements — Units are polarity sensitive. 1mA max @ 2,200 Vrms Main Contacts — SPST, Latching Approximately 50% de-rating 1 Insulation Resistance — for reverse polarity switching. Auxiliary Contacts — Up to 2 Form A Consult factory for review of Terminal to Terminal/ Terminals to Coil — Dimensions — See drawing specific requirements. 100MΩ min @ 500Vdc new 5 Weight, Nominal — .95 lb. (.43 kg) Over temperature range unless 50MΩ min @ 500Vdc end of life noted. Suggested coil pulse = Environmental Data 5 50-100 ms. Coil Data 6 24V and 48V coils available on Shock, 11ms 1/2 Sine 6 Nominal Coil Voltage — 12 Vdc request — consult factory. (Operating) — 30 G peak 7 Pick Up/Latch (Max) @ 25°C — Intermittent Duty Coil. Coil over- Sine Vibration, 20 G — peak 9 Vdc heating can occur if duty cycle is 55-2000 Hz exceeded. Limit average coil power Random Vibration, 14.06 Grms — to 10W maximum. 2 2 15 Hz (.002 G /Hz), 100 Hz (.002 G /Hz), 2 2 450 Hz (.12 G /Hz), 900 Hz (.12 G /Hz), Ordering Information 2 2000 Hz (.083 G /Hz) Operating Temperature Range — Typical Part Number EV200 P 4 A N A -40°C to +85°C Series: Electrical Data EV200 = 500+ Amp, 12-900VDC Contactor Voltage Rating — Main Contacts (Max) — 750 Vdc Contact Form: Current Rating, Continuous — P = Latching 2 Main Contacts — 500A F = Latching with 1 SPDT Aux. 7 Contact Resistance — Coil Voltage: 3 Main Contacts — 4 = 12 Vdc 0.2 mΩ max above 300A 5 = 24 Vdc 0.3 mΩ max between 50 and 300A 6 = 48 Vdc Hot Switching Performance 4 (Positive Polarity) — Coil Terminations: 200A make/ break @ 270Vdc — A = 15.3 in. (300 mm) 10,000 cycles 600A make/ break @ 360Vdc — Coil Termination Connector: 100 cycles N = None 800A break only @ 360Vdc — Mounting & Power Terminals: 15 cycles A = Bottom Mount & Male 10mm x 2000A break only @ 360Vdc — 1 cycle M8 Threaded Terminals Mechanical Life (Min) — 1 million cycles For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–25 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC EV200P Series Latching Contactor (Continued) Outline Dimensions For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–26 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC EV100 Series Contactor With 1 Form X Contacts Rated 100 Amps Continuous, 600 Vdc Resistive Load Performance Product Facts (polarity sensitive) — n Hermetically sealed 50A make/break @ +400Vdc — 50,000 cycles n Operates in explosive/ harsh 50A make/break @ +600Vdc — environments without 25,000 cycles oxidation or contamination 100A make/break @ +400Vdc — of contacts, during long 6,000 cycles periods of non-operation 100A make/break @ +600Vdc — n 8kV isolation between open 5,000 cycles contacts permits use for 100A make/break @ -400Vdc — high voltage isolation and 1,000 cycles carry 100A make/break @ -600Vdc — 25 cycles n Coil economizer allows for operation between 9-36 VDC 200A make/break @ +400Vdc — 500 cycles n Designed and built in 200A make/break @ +600Vdc — accordance with AS 9100 200 cycles 1,000A break only @ +400Vdc — 5 cycles 600A break only @ +600Vdc — 5 cycles Description Physical or Other Properties 600A make only — 10 cycles Low cost, 600 Vdc, 100 Hermetically sealed Maximum Short Circuit Current amp, hermetically sealed Safe for harsh/corrosive (1/2 cycle, 60 Hz) — 1,250A DC contactor environments (through closed contacts) Economized coil for low Dielectric Withstand Voltage — No contact oxidation over power consumption Between Open Contacts — 2,2000Vrms periods of non-use Contacts to Coil — 1,500Vrms/4,000Vdc between 9-36 VDC Mechanical Insulation Resistance, Terminal to Bottom mount, not position Terminal / Terminals to Coil — Small size: 1.5” x 1.5” sensitive When New — 100 megohms, min. approximately @ 500Vdc One million cycle mechani- At End of Life — 50 megohms, min. Weight: 130 grams cal life @ 500Vdc Performance Data Applications Mechanical Life — 106 Physical Data Power/motor control circuit Operate & Release Time Contact Arrangement, Main isolation, circuit protection Operate Time Max. — 30ms Contacts — SPST-NO (Form X) and safety in industrial Operate Bounce Max. — 5ms Dimensions — See drawings on next machinery Release Time — 10ms page Automotive battery switching Weight — 4.58 oz (130g) Environmental Data and backup Shock, 11ms 1/2 sine (operating) Electrical Data Solar inverter switching — 20G peak Voltage Rating, Main Contacts Sine Vibration, 20G peak — Automotive pre-charge Switching (Max) — 750VDC 55-2,000 Hz. Current Rating, Main Contacts Test Equipment Operating Temperature Range — Switching — 7 Power distribution 1 -40°C to +85°C Continuous — 100A 2 Short Term, 3 Minutes — 200A Noise Emission (at 100 mm Electrical distance) — 70dB(a) Contact Voltage Drop, Main Contact arrangement: SPST- Contacts — 0.05 max @ rated current NO (Form X., Double Make) Notes 2 1 Voltage rating: 8.4mm conductor. Current rating is affected by conductor size. 5-600 Vdc at 100 Amps Keep terminals below 150˚C max. 50K cycles Make/Break: continuous. 2 3 minutes at +40˚C ambient, 1 50 Amps at 400 Vdc minute at –80˚C ambient with 2 25K cycles Make/Break: (#8 AWG) conductor. 8.4mm 50 Amps at 600 Vdc Holding current: 0.15 Amps at 24 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Operate time: 30 ms max. 805-220-2055. 7–27 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC EV100 Series (Continued) Outline Dimensions 1.56 NOTE 1. MOUNTING HARDWARE (NOT SUPPLIED) [39.6] NOTE 2 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS (2.3 NM) MAX Bottom Mount NOTE 2. LOAD TERMINALS-2 PLCS HARDWARE NOT SUPPLIED 2 X M5 BOLT, LOCKWASHER AND WASHER 2.12 .70 1.82 TORQUE: 30-40 IN-LBS (3.4 TO 4.5 NM) [53.8] [17.8] [46.2] DEPTH: 7 THREADS MAX .18 2 X (NOTE 1) [4.57] LEAD LENGTH 15" +/-.5" [381 +/-12.7] FROM TOP OF TERMINAL SEAT 1.77 [44.96] 1.53 [38.86] 1.78 1.71 .30 [45.2] 3.4] [7.62] 1.49 [37.9] Ordering Information Coil Data (Internal Coil Economizer) Coil Voltage Range 9-32 Vdc Maximum Pickup Current (20˚C) 1.5A Typical Part Number EV100 AAANA Average Holding Current (20˚C) 0.25A@12Vdc/0.15A@24Vdc Series: Pickup Voltage (20C) ≥ 9Vdc EV100 = 100A, 600 Vdc Contactor Dropout Voltage ≤ 8Vdc Pickup Pulse (max.) 100 ms Contact Form: Coil Resistance +/-5% (20˚C) 8.0 Ω A = Normally Open Coil Economizer Frequency 19.6 kHz Coil Voltage: Coil Power Typ. (over temp range) 3-4W 9-36 Vdc Coil Wire Length: A = 15 inches [.4M] Coil Termination: N = None – Stripped Wires Mounting: A = Bottom Mount 2X #8, M5X10 Mains Specifications are subject to change without notice. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–28 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC LEV100 Series 900 Vdc Contactor With 1 Form X Contacts Rated 100A Continuous Product Facts n Hermetically sealed — intrinsically safe. Operates in explosive/harsh environments without oxidation or contamination of contacts, including long periods of non-operation n 8kV isolation between open contacts permits use for high voltage isolation and carry n 12, 24 and 48 Vdc coils n Designed and built in accordance to AIAG QS9000 n Not position sensitive, can be mounted in any orientation n Solid copper contacts Insulation Resistance, Terminal to Performance Data Description n UL Recognized Terminal / Terminals to Coil — Physical Data for the U.S. and Lowest cost, 900 Vdc 100 When New — 100 megohms, min. @ Canada (File E208033) amp, hermetically sealed Contact Arrangement, Main 500Vdc Contacts — SPST-NO-DM (1 Form X) All contact ratings & coil DC contactor in the industry At End of Life — 50 megohms, min. @ 500Vdc versions may not be UL Dimensions — See drawings on next Compact package available page Recognized Mechanical Life — 1 million cycles in side- or bottom-mount Weight — 6.7 oz (190g) n RoHS versions available configurations, not position Operate & Release Time sensitive Contact Data Operate Time Max. — 25ms Contact Arrangement, Main Operate Bounce Max. — 5ms Applications Contacts — SPST-NO-DM (1 Form X) Release Time — 10ms Power/motor control circuit Voltage Rating, Main Contacts Environmental Data isolation, circuit protection Switching (Max) — 900VDC Shock, 11ms 1/2 sine and safety in industrial Current Rating, Main Contacts (operating) — 20G peak machinery Switching — 1 Sine Vibration, 20G peak — Continuous — 100A Automotive battery 2 55-2,000 Hz. Short Term, 3 Minutes — 200A switching and backup Operating Temperature Range — Hot Switching Performance -40°C to +85°C Mechanical (Polarity Sensitive) — 50A make/break @ +400Vdc — 50,000 Noise Emission (at 100 mm Compact epoxy-sealed cycles distance) — 70dB(a) resin enclosure occupies 100A make/break @ +400Vdc — 6,000 3 3 only about 4 in (65.5 cm ) cycles Notes 100A make/break @ -400Vdc — 1,000 Robust integral mounting 1 2 8.4 mm conductor. Current rating cycles 7 plate on either bottom or depends upon conductor size. 200A make/break @ +400Vdc — 500 side of enclosure Keep terminals below 175°C max cycles continuous. accepts two M4 screws 1,000A break only @ +400Vdc — 250 2 3 minutes at +40°C ambient with cycles 2 (#8 AWG) conductor. Inert gas filled contact 8.4 mm 3 600A make only — 25 cycles 2,000Vrms minimum under all con- chamber ditions, until end of life. Maximum Short Circuit Current Flying leads for coil connec- (1/2 cycle, 60 Hz) — 1,250A tions (through closed contacts) 3 Dielectric Withstand Voltage — Load terminals threaded for Between Open Contacts — M5 bolts (not included) 5,600Vrms/8,000Vdc Contacts to Coil — 2,000Vrms/4,000Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–29 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC LEV100 Series 900 Vdc Contactor (Continued) Coil Operating Voltage (Valid Over Temperature Range) Nominal Voltage 12Vdc 24Vdc 48Vdc Maximum Voltage 16Vdc 28Vdc 52Vdc Pick Up Voltage (20°C) 8Vdc 16Vdc 33Vdc Drop Out Voltage (20°C) ≤1.2Vdc ≤2.4Vdc ≤4.8Vdc Coil Current (Nominal at 20°C, 12vdc) 461mA 250mA 122mA Coil Power Nominal @ Vnom, +20°C 5.5W 6.0W 6.0W Pickup (Close) Voltage Max.@85˚C 9.6Vdc 19.2Vdc 38.4Vdc Coil Resistance Nominal @ +20°C ± 5% (ohms) 26 96 392 Life Cycles vs Resistive Load up to 900Vdc 1000000 100000 10000 1000 010 20 30 40 50 60 70 80 90 Resistive Load, kW Ordering Information Typical Part Number LEV100 A4A N G Series: LEV100 = 100A Contactor Contact Arrangement: A = 1 Form X (SPST-NO-DM) Coil Voltage: 4 = 12VDC 5 = 24VDC 6 = 48VDC Coil Wire Length: A = 15 inches [.4M] Coil Termination: N = None – Stripped Wires Mounting and Power Terminals: G = Bottom Mount (2 x #8); M5 x 10 For factory-direct application assistance, H = Side Mount (2 x #8); M5 x 10 dial 800-253-4560, ext. 2055, or 805-220-2055. 7–30 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Cycles (Make/Break) KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC LEV100 Series 900 Vdc Contactor (Continued) 1.82 Bottom Mount [46.3 ] .70 [17.78 ] MOUNTING HARDWARE (NOT SUPPLIED): 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS MAX [2.3 NM MAX] M5 FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIED) 1.56 DIA. 2 X M5 BOLT, LOCKWASHER AND WASHER [39.5 ] TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM] 2.28 [57.96 ] 2.07 [52.52] .30 [7.62 ] 1.82 Side Mount [46.32 ] .99 [25.04 ] 2.28 [57.96 ] MOUNTING HARDWARE (NOT SUPPLIED): 2.07 2 X M4 BOLT, LOCKWASHER AND WASHER [52.52 ] TORQUE: 20 IN-LBS MAX [2.3 NM MAX] .70 [17.78 ] M5 FEMALE LOAD TERMINALS - 2 PLACES 1.56 DIA. HARDWARE (NOT SUPPLIED) [39.5 ] 1.61 2 X M5 BOLT, LOCKWASHER AND WASHER [40.77 ] TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM] .83 7 [21.02 ] .30 [7 .62 ] Product Offering Bottom Mount Models 3-1618389-7 LEV100A4ANG 12Vdc coil 15" [.4m] leads 9-1618389-8 LEV100A5ANG 24Vdc coil 15" [.4m] leads 3-1618391-7 LEV100A6ANG 48Vdc coil 15" [.4m] leads Side Mount Models 4-1618391-0 LEV100A4ANH 12Vdc coil 15" [.4m] leads 4-1618391-1 LEV100A5ANH 24Vdc coil 15" [.4m] leads For factory-direct application assistance, 4-1618391-2 LEV100A6ANH 48Vdc coil 15" [.4m] leads dial 800-253-4560, ext. 2055, or 805-220-2055. 7–31 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors KILOVAC LEV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900Vdc Performance Data Product Facts Contact Arrangement, Power n Designed to be the lowest Contacts — 1 Form X (SPST-NO-DM) cost sealed contactor in the Rated Operating Voltage — industry with its current 12 - 900 VDC rating (500+A carry, 2000A Continuous (Carry) Current, interrupt at 320Vdc) Typical — 500 A @ 65°C, 400 mcm n Available with bottom or conductors Consult TE for required conductors for side mounting — not higher (500+ A) currents position sensitive Make/Break Current at Various n Optional auxiliary contact 1 Voltages — See graph next page for easy monitoring of 1 Break Current at 320VDC — power contact position 3 2,000 A, 1 cycle n Hermetically sealed — Contact Resistance, Typ. intrinsically safe, operates (@200A) — 0.2 mohms 4 Coil Data (Valid Over Temperature Range) in explosive/harsh Load Life — See graph next page Nominal Voltage 12Vdc 24Vdc 48Vdc 72Vdc environments with no Mechanical Life — 1 million cycles Pickup Voltage (Will Operate) 9.0Vdc 19.0Vdc 38.0Vdc 57.0Vdc oxidation or contamination Contact Arrangement, Auxiliary Voltage (Max.) 15Vdc 30Vdc 60Vdc 90Vdc of coils or contacts, Contacts — 1 Form A (SPST-NO) Dropout Voltage 0.75 - 1.0 - 2.0 - 3.0 - including long periods of 2.0Vdc 5.0Vdc 7.0Vdc 12.0Vdc Aux. Contact Current, Max. — non-operation Coil Resistance @ 25° (Typ.) 11 ohms 40 ohms 145 ohms 357 ohms 2A @ 30VDC / 3A @ 125VAC Aux. Contact Current, Min. — n Typical applications include 100mA @ 8V battery switching and Ordering Information Aux. Contact Resistance, Max. — backup, DC voltage power 0.417 ohms @ 30VDC / control, circuit protection Typical Part Number LEV200 A4N A A .150 ohms @ 125VAC and safety Series: Operate Time @ 25°C — n Versatile coil/power Close (includes bounce), Typ. — 25 ms LEV200 = 500+ Amp, 12-900Vdc Contactor connections Bounce (after close only), Max. — 7 ms Contact Form: Release (includes arcing), Max @ n Designed and built in A = Normally Open 2000A — 12 ms accordance to AIAG QS9000 H = Normally Open with Aux. Contacts. (Option Dielectric Withstanding Voltage — n RoHS compliant “H” requires option “A” in Coil Wire Length 2,200 Vrms @ sea level (leakage <1mA) and option “N” in Coil Terminal Connector.) Insulation Resistance @ 500VDC — Note: Other auxiliary contact forms available. 2 100 megohms Consult factory. Shock, 11ms 1/2 Sine, Peak, Operating — 20 G Coil Voltage: Vibration, Sine, 80-2000Hz., 4 = 12Vdc 5 = 24Vdc B = 28Vdc Peak — 20 G 6 = 48Vdc K = 72Vdc Operating Ambient Temperature — 8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac -40°C to +85°C Notes: Consult factory for detailed specifications Weight, Typical — 1.3 lb. (.60 kg) and availability of coils not listed in “Coil Data” table above. In coil voltage Notes: 1 codes, 115Vac is designated by the Main power contacts 2 50 at end of life letter “O” rather than the numeral “0.” 3 Does not meet dielectric & IR after Coil Wire Length: test, 1700 amp for unit with Aux. Contacts A = 15.3 in (390 mm) N = None (Requires option 4 Contacts will operate with 0.8V nom “A” in next step.) < V < 1.1V over temperature coil nom range. Coil Terminal Connector: N = None, stripped wires Invalid Combinations/Reason (Requires option “A” in previous step.) LEV200H-NA_ A = Studs, #10-32 Threaded (Electrical connection No auxiliary function with coil studs is made to the tab at the base of the stud.) Note: Specify option A, stripped wires, for coil voltages LEV200_ONA_ > 96Vdc No coil studs with rectifier circuit LEV200_9NA_ Mounting & Power Terminals: No coil studs with rectifier circuit A = Bottom Mount & Male 10mm x M8 Threaded Terminals LEV200_O_F F = Side Mount & Male 10mm x M8 Threaded Terminals For factory-direct application assistance, No side mont with rectifier circuit dial 800-253-4560, ext. 2055, or Consult factory regarding other available mountings and LEV200_9_F 805-220-2055. power terminals. No side mount with rectifier circuit 7–32 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage DC Contactors 28 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC KILOVAC High Voltage DC Contactors KILOVAC LEV200 Series (Continued) Outline Dimensions Note: When stud terminals are specified for coil connections, the electrical connection is made at the tab located at the base of the stud. SIde Mount Enclosure Bottom Mount Enclosure Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region Break Only Above 650A LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 650A 100,000 700 650 600 10,000 550 80% Minimum Pre Charge 500 450 1,000 400 90% Nominal Pre Charge 350 300 100 250 7 200 150 10 100 50 0 1 0.0 0.5 1.0 1.5 2.0 Time (ms) 1 10 100 1,000 10,000 Load Current (A) NOTES: 1) For resistive loads with 300μH maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–33 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Estimated Life (Cycles) Current (A) KILOVAC High Voltage AC Contactors FM200 (“Flatman III”) Series Contactor 200 Amps, 480 VAC (50/60 Hz), or 48 Vdc, 1-, 2-, or 3-poles Product Facts n Multi-pole configurations n Normally open, normally closed and mixed contact arrangements n Optional quick connect tabs for sensing n Small, lightweight & cost- effective – designed to be the smallest, lowest cost contactor in the industry with its current rating n Standard models available with 12VDC, 24VDC and 115 VAC coils. Consult factory for For factory-direct application assistance, 240VAC coil models. File E208033 dial 800-253-4560, ext. 2055, or n 1 Form A auxiliary contacts 805-220-2055. Product Specifications Coil Operating Voltage (valid over temperature range) Parameter Units Value for FM200 Series Coil Designator Units AB C D Contact Arrangement 1, 2 or 3 poles Contact Form (per pole) Form X or Y (NO-DM or NC-DB) Nominal Voltage V 12 (DC) 24 (DC) 115 (AC) 24 (DC) Rated Operating Voltage V 480Vrms (L-L) or 48VDC Voltage Range V 9.6-13.2 19.2-26.4 92-126.5 19.2-26.4 Max. Contact Voltage (transient) V 750Vrms or 60VDC Hold Voltage V ≥0.5V ≥0.5V ≥0.5V ≥0.5V nom nom nom nom Continuous (Carry) Current Arms or ADC 200/pole (Form X) Dropout Voltage V ≤0.1V ≤0.1V ≤0.1V ≤0.2V nom nom nom nom 150/pole (Form Y) Power Switching Form X (0.7-1.0 PF) Cycles 2,000 @ 300Arms 10,000@ 200Arms Coil Resistance Data for Pole Configurations (@25°C) 20,000 @ 100Arms Coil Designator Units A B* C* D* 5,000 @ 200A/48VDC Resistance ±10% Ohms X = 36 X = 36 X = 36 Y = 20.8 2 million @ 50A/28VDC XX = 18 XX = 18 XX = 18 YY = 10.4 Power Switching Form Y (0.7-1.0 PF) Cycles 2,000 @ 225Arms XXX = 12 XXX = 12 XXX = 12 YYY = 6.9 10,000@ 150Arms XY = 13.2 XY = 13.2 XY = 13.2 YXY = 8.1 20,000 @ 75Arms XYX = 9.6 XYX = 9.6 XYX = 9.6 5,000 @ 150A/48VDC 2 million @ 35A/28VDC *Coil resistance not measurable at terminals due to converter/economizer circuit. Mechanical Life Cycles >2 million Contact Voltage Drop mV 75 for Form X or Form Y Coil Current/Power Data for Pole Configurations (@25°C, V =1.1V ) coil nom Auxiliary Contact Arrangement 1 Form A (SPST-NO) Coil Designator A B** Auxiliary Contact Rating Arms or ADC 1 @ 30VDC, 3 @ 125VAC Current/Power X = 0.37 ADC / 4.84W X = 0.33ADC / 3.9W Dielectric Withstanding Voltage Vrms 2,200 @ sea level XX = 0.73ADC / 9.68W XX = 0.65ADC / 7.6W XXX = 1.1ADC / 14.5W XXX = 0.97ADC / 11.3W Insulation Resistance @ 500VDC Megohms 100 XY = 1.0ADC / 13.2W XY = 0.98ADC / 12.7W Shock, 11ms 1/2 sine, peak G 10 XYX = 1.38ADC / 18.2W XYX = 1.31ADC / 16.5W Vibration, sine, 10-2000Hz. G5 Coil Designator C D*** Pick-Up I / Duration Operating Temperature °C -20 to +60 Current/Power X = 0.067 Arms / 6.8VA Y = 0.13ADC / 3.4W 1.28ADC / 75ms Storage Temperature °C -40 to +85 XX = 0.115Arms / 11.6VA YY = 0.23ADC / 6.1W 2.4ADC / 75ms Ambient Humidity %RH 0 to 95 XXX = 0.146Arms / 14.8VA YYY = 0.34ADC / 9.0W 3.0ADC / 75ms XY = 0.074Arms / 7.5VA YXY = 0.28ADC / 7.4W 3.0ADC / 75ms Weight oz. / kg 17.6 - 49.4 / 0.5 -1.4 XYX = 0.161Arms / 16.3VA See Outline Dimensions for model-specific weight information. **Average coil current. ***Economized. Available Pole Configurations and Applicable Coil Codes No. of NC Poles (across) 01 2 3 Operate/Release Time (25°C, 0.8V ≤ V < V ) Typ. nom nom No. of NO Poles (down) Coil Designator Units A B**** C**** D**** 0 Y YY YYY Coil D Coil D Coil D Operate Time ms 25-50 30-50 50-150 20-30 1X XY YXY Release Time ms 10-20 70-80 75-100 75-100 Coil A/B/C/E Coil A/B/C/E Coil D Bounce Time ms 2-5 2-5 2-5 2-5 2 XX XYX Coil A/B/C/E Coil A/B/C/E ****Includes internal coil suppression. 3 XXX Coil A/B/C/E X = Form X (NO-DM) Y = Form Y (NC-DB) 7–34 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage AC Contactors KILOVAC High Voltage AC Contactors FM200 “Flatman III” Series Contactor (Continued) Part Numbering System Typical Part Number FM200 AB XYX Series: FM200 = Multipole, 200 Amp, 480VAC/48VDC Contactor Control Voltage: A = 12VDC Coil, No Suppression B = 24VDC Converter, with Suppression C = 115VAC Converter, with Suppression D = 24VDC Electronic Chopper, with Suppression E = 240VAC Converter, with Suppression - Consult Factory for Availability and Specifications Optional Termination: A = Optional Quick Connect Tabs B = No Optional Terminals Pole Configuration (All models have a 1 Form A (SPST-NO) auxiliary switch): X = 1 Form X (SPST-NO-DM), Available with control voltage codes A, B, C and E XX = 2 Form X (2PST-NO-DM), Available with control voltage codes A, B, C and E XXX = 3 Form X (3PST-NO-DM), Available with control voltage codes A, B, C and E Y = 1 Form Y (SPST-NC-DB), Available only with control voltage code D YY = 2 Form Y (DPST-NC-DB), Available only with control voltage code D YYY = 3 Form Y (3PST-NC-DB), Available only with control voltage code D XY = 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB), Available with control voltage codes A, B, C and E XYX = 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB) + 1 Form X (SPST-NO-DM), Available with control voltage codes A, B, C and E YXY = 1 Form Y (SPST-NC-DB) + 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB), Available only with control voltage code D Outline Dimensions 2.29 .40 (58.2) (10.2) 1.86 C OPTIONAL TAB (47.2) TERMINALS .250 x .032 (6.35 x .813) MAIN TERMINAL WIRE CONNECT VIA M8 BOLT W/LOCK/FLAT 13MM (0.5 IN) HEX HEAD 3.77 (95.8) 2.29 1.93 (58.2) (49.0) 1.22 (31.0) 4.2 (106.7) RIGHT ANGLE SCREW A TERMINAL STRIP 7 ACCEPTS #24 - #14 WIRE NUMBER OF POLES DIM. 12 3 1.68 2.67 3.65 A 3.42 2.74 (42.7) (67.7) (92.7) (86.9) (69.6) 2.14 3.12 4.11 B (54.3) (79.3) (104.4) 2.98 3.77 (75.7) (95.8) 1.56 2.55 3.53 C (39.6) (64.6) (89.7) 17.6 oz. 35.3 oz. 49.4 oz. WEIGHT (0.5 kg) (1.0 kg) (1.4 kg) .256 DIA. (6.5) B For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–35 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage AC Contactors AC30 Series Contactor, 60 Amps, 600 VAC (50/60 Hz), 3 Form A (3PST-NO) Product Facts n Designed to be the smallest, lowest cost contactor in the industry with its current rating n Built-in coil economizer – only 1.7W hold power @ 12VDC and limits back EMF to zero volts n Hermetically sealed – intrinsically safe, operates in explosive & harsh environments with no oxidation or contamination For factory-direct application assis- of coils or contacts, tance, dial 800-253-4560, ext. 2055, Submitted for UL including long periods of or 805-220-2055. and CE evaluation non-operation. Performance Data Part Numbering System Parameter Units Value for AC30 Series Typical Part Number AC30 AA A N A Contact Arrangement 3 poles Series: Contact Form (per pole) Form A (NO) AC30 = Multipole, 60 Amp, 600VAC, 3-pole Contactor Rated Operating Voltage V 600Vrms (L-L) Contact Form: Max. Contact Voltage (transient) V 600Vrms (L-N) A = Normally Open Continuous (Carry) Current Arms 60/pole Coil Voltage: Power Switching (0.7-1.0 PF) Cycles 50 @ 60Arms A = 9-36VDC 500 @ 10Arms B = 32-95VDC J = 48-95VDC 500 @ 30Arms 10,000 @ 10Arms Coil Wire Length: 50,000 @ 5Arms A = 15.3 in (390 mm) Mechanical Life Cycles 1 million Coil Terminal Connector: N = None Contact Voltage Drop (Max., Per Pole) mV 120 @ 60Arms Dielectric Withstanding Voltage Vrms 2,200 @ sea level Mounting & Power Terminals: A = Bottom Mount & #10-32 Pan Head Screws Insulation Resistance @ 500VDC Megohms 100 Shock, 11ms 1/2 sine, peak, operating G 20 Vibration, sine, 80-2000Hz. G 20 Outline Dimensions Operating Temperature °C -40 to +85 #10-32 PAN HEAD 2 X .550 ± .020 Storage Temperature °C -55 to +125 SCREWS (6 PLACES) (13.97 ± .51) Ambient Humidity %RH 0 to 95 MOUNTING HARDWARE:  2 X M5 BOLT Weight lb.(kg) .83 (.38) 2 x M5 LOCKWASHER 2 X M5 NARROW WASHER 1.204 TORQUE: 15 TO 30 IN-LB (1.7 to 3.3 NM) ± .020 Operate/Release Time (25°C) (30.58 .225 DIA. ± .010 ± .51) Operate Time (Includes bounce) ms 16 nominal / 35 maximum (5.72 ± .26) Bounce Time (After Operate) ms 4 nominal / 11 maximum 2.29 DIA. ± .020 (58.19 ± .51) Release Time (includes arcing) ms 5 nominal / 8 maximum 2.688 ± .010 (68.28 ± .26) Coil Operating Voltage (valid over temperature range) 15.3 MIN. (390) 2.805 Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC COIL ± .005 LEADS (71.25 Voltage (Max.) 36VDC 95VDC 95VDC ± .13) Pickup (close) Voltage Max. 9VDC 32VDC 48VDC .551 2.04 .50 2.37 DIA. ± .025 ± .010 ± .025 Hold Voltage (Min.) 7VDC 21VDC 33VDC ± .020 (14.04 (12.6 (60.30 ± .63) (51.94 ± .26) ± .63) Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC ± .51) Inrush Current (Max.) 3.8A 1.3A 0.7A 3.166 ± .005 2.749 ± .005 Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V (80.42 ± .13) (69.82 ± .13) Inrush Time (Max.) 130ms 130ms 130ms 7–36 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc Traditional Contactors KILOVAC 270+ Vdc Traditional Aerospace Contactors AP90X-05 - 90 Amps SPUD Contactor Product Facts n 90 A carry, 350 A overload @ 270 Vdc n Same size and weight as AP50X n Versatile power, voltage, and current operating range n Ideal for circuit protection and control n Bi-directional switching n Fast operate and release time Contact Ratings* n Low power consumption n Vacuum-sealed contacts; can operate in harsh environments n Space-rated version built in accordance with customers SCD n Meets many requirements of MIL-PRF-32085 *Based on data extrapolated from qualification at 270 Vdc with resistive load. Since each application is unique, user is encouraged to verify rating in actual application. Product Specifications Dielectric at Sea Level — Operate Time, Coil to Power Terminals — 1,800 Vrms Excluding Bounce, Max. — 35 ms Contact Arrangement — All Other Points — 2,000 Vrms SPST-NO Release Time, Max. — 10 ms Shock, 11ms, 1/2 Sine (Peak) — Contact Form — X Bounce Time, Max. — 8 ms 30 g Rated Resistive Load @ 270 Vdc — Insulation Resistance @ 500 Vdc, Vibration, Sinusoidal 90 A Min. — (55-2000 Hz, Peak) — 20 g Initial — 100 mohm Continuous Current Carry, Max. — Operating Ambient Temperature End of Life — 50 mohm 65 A Range — -55°C to +90°C Weight, Nominal — Overload @ 270 Vdc — 350 A Load Life @ 270 Vdc, Min. — 454 gram (16 oz.) Contact Resistance, Max. — 7 25,000 cycles 2 mohm Coil Data Volts, Nominal 12 28 120 Pickup, Max. 9.9 Vdc 23 Vdc 99 Vdc Dropout, Min. .4 Vdc 1.0 Vdc 4.0 Vdc Coil Resistance (±10%) 19 Ω 103 Ω 1890 Ω Energy, Magnetic, Max. .05 J .05 J .05 J Coil resistance rated at 25°C For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–37 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc Traditional Aerospace Contactors AP90X - 90 Amps SPUD Contactor Product Facts n 90 A carry, 350 A overload @ 270 Vdc n Same size and weight as AP50X n Versatile power, voltage, and current operating range n Ideal for circuit protection and control n Bi-directional switching n Fast operate and release Contact Ratings* time n Low power consumption n Vacuum-sealed contacts; can operate in harsh environments n Space-rated version built in accordance with customers SCD n Meets many requirements of MIL-PRF-32085 *Based on data extrapolated from qualification at 270 Vdc with resistive load. Since each application is unique, user is encouraged to verify rating in actual application. Product Specifications Dielectric at Sea Level — Operate Time, Coil to Power Terminals — 1,800 Vrms Excluding Bounce, Max. — 27 ms Contact Arrangement — All Other Points — 2,000 Vrms SPST-NO Release Time, Max. — 10 ms Shock, 11ms, 1/2 Sine (Peak) — Contact Form — X Bounce Time, Max. — 8 ms 30 g Rated Resistive Load @ 270 Vdc — Insulation Resistance @ 500 Vdc, Vibration, Sinusoidal 90 A Min. — (55-2000 Hz, Peak) — 20 g Initial — 100 mohm Continuous Current Carry, Max. — Operating Ambient Temperature End of Life — 50 mohm 90 A Range — -55°C to +85°C Weight, Nominal — Overload @ 270 Vdc — 350 A Load Life @ 270 Vdc, Min. — 454 gram (16 oz.) Contact Resistance, Max. — 25,000 cycles 2 mohm Coil Data Ordering Information Volts, Nominal 12 28 120 Sample Part Number AP90 XB 5 7 Pickup, Max. 9.9 Vdc 23 Vdc 99 Vdc Dropout, Min. .4 Vdc 1.0 Vdc 4.0 Vdc Series: Coil Resistance (±10%) 19 Ω 103 Ω 1890 Ω Energy, Magnetic, Max. .05 J .05 J .05 J Contact Form: X = SPST-NO Double Make Coil resistance rated at 25°C Coil Voltage: A = 12 Vdc, Stud Terminals B = 28 Vdc, Stud Terminals C = 120 Vdc, Stud Terminals Power Terminals: 5 = Stud Terminals For factory-direct application assistance, Mounting: dial 800-253-4560, ext. 2055, or 805-220-2055. 7 = Panel Mount 7–38 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc Traditional Contactors KILOVAC 270+ Vdc Traditional Aerospace Contactors AP150X (Form X, Electrically Held) CZONKA Contactor Product Facts n 150 A carry, 500 A overload @ 270 Vdc n Suitable for circuit protection, control, and battery switching n Versatile power, voltage, and current operating range n Bi-directional switching n Electrically held and latching coil versions Contact Ratings* n Fast operate and release time Product Specifications n Low power consumption Contact Arrangement — n Vacuum-sealed contacts; AP150X — SPST-NO can operate in harsh Contact Form — AP150X — X environments Rated Resistive Load @ 270 Vdc — n Space-rated version built in 150 A accordance with customers Continuous Current Carry, Max. — SCD 150 A n Meets many requirements Overload Make & Break @ 270 Vdc — 400/500 A* of MIL-PRF-32085 Contact Resistance, Max. — 1 mohm Dielectric at Sea Level — Power Terminals to Terminal — *Based on data extrapolated from qualification at 270 Vdc with resistive load. 2,000 Vrms Since each application is unique, user is encouraged to verify rating in actual Power Terminals to All Other Points — application. 1,800 Vrms Coil Data Shock, 11ms, 1/2 Sine (Peak) — AP150X AP150P 35 g Voltage, Nominal* 28 Vdc 28 Vdc Vibration, Sinusoidal Pickup (Close), Max. 23 Vdc 20 Vdc (55-2000 Hz, Peak) — 20 g Dropout (Open), Max. 1.0 Vdc 20 Vdc Operating Ambient Temperature Coil Resistance @ 25°C (10%) 52 Ω 13 Ω** Range — -55°C to +85°C Coil Duty, Recommended Continuous 100 ms to Toggle Load Life @ 270 Vdc, Min. — Coil Energy, Max. 0.10 J 0.10 J 10,000 cycles Coil Clamping 2.5 x nom. 500W/ms TVS Operate Time (28 Vdc, 25°C) — Close (Includes Bounce), Typ. — *12, 120 Vdc, or other special coil voltages available upon request. **2 coils are used, both are high common. Switch coil power from low side. AP150X — 35 ms High side coil power switch is a special order. Bounce (After Close Only), Max. — 7 AP150X — 8 ms Ordering Information Open (Includes Arcing), Max. — Sample Part Number AP150 XB 5 7 AP150X — 10 ms Insulation Resistance @ 500 Vdc, Series: Min. — Initial/End of Life — 100 mohm/50 mohm Contact Form: X = SPST-NO Electrically Held Weight, Nominal — 1.66 lb (0.753 kg) Note: Coil Voltage: *500 = at beginning of life which is 0 A = 12 Vdc, Stud Terminals, .138-32 to 5,000 cycles, 400 = at end of life B = 28 Vdc, Stud Terminals, .138-32 which is 5,000 to 10,000 cycles. C = 120 Vdc, Stud Terminals, .138-32 Power Terminals: For factory-direct application assistance, 5 = Stud Terminals, .375-24 dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 7 = Panel Mount 7–39 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc Traditional Aerospace Contactors AP265 (Form X, Electrically Held) & AP265P (Form P, Latching) 265 Amps CZONKA II Contactor Product Facts n 265 A carry, 1000 A overload @ 270 Vdc n Bi-directional power switching n Auxiliary Contacts n Electrically held and latching coil versions n Built-in coil drivers for electrically held (5W hold) and latching (coil pulser) n Coil divers EMC qualified to Electrical Life Cycles vs Power Switching most of the requirements of MIL-STD-461D Product Specifications n Versatile power, voltage, Contact Arrangement Mains — and current operating range AP265X — Form X — SPST-NO n Excellent for safety Form A — 2 x SPST-NO disconnect and transfer AP265P — Form X — SPST Form A — 2 x SPST switch applications Polarity (Carry and Switching) — n Designed for main Bi-directional generator loads Rated Resistive Load @ 270 Vdc — n Suitable for circuit 265 A protection and control Continuous Current Carry, Max. — 265 A n Remote Power Controller Overload Current @ 270 Vdc, version with overload Max. — protection available — Make and Break — 600 A contact factory for more Break Only — 1000 A information Contact Resistance, Max. — n Hermetically-sealed Coil Data 0.3 mohm contacts; can operate in Dielectric at Sea Level AP265X AP265P harsh environments (< 1 mA leakage) — Type Driver “PWM” Econ. Pulser Power Terminals to Terminal — Voltage, Nominal 28 Vdc 28 Vdc n Space-rated version built in 1,000 Vrms Pickup (Close), Max. 20 Vdc 12 Vdc accordance with customers Power Terminals to All Other Points — Dropout (Open), Max. 11 Vdc 12 Vdc SCD 1,000 Vrms Current @ 28 V, 25°C n Meets many requirements Shock, 11ms, 1/2 Sine (Peak) — Inrush 1.8 A 2.6 A 25 g of MIL-PRF-32085 Holding (Standby) 0.20 A <0.05 A Vibration, Sinusoidal Inrush Time, Max. 100 ms 100 ms (55-2000 Hz, Peak) — 10 g Operating Ambient Temperature Range — -55°C to +85°C Ordering Information Load Life @ 270 Vdc, Min. — See graph above Sample Part Number AP265 XE 9 7 Operate Time (28 Vdc, 25°C) — Series: Close (Includes Bounce), Typ. — AP265X — 20 ms Contact Form: AP265P — 10 ms X = SPST-NO, Electrically Held Bounce (After Close Only), Max. — P = SPST, Latching 5 ms Coil Voltage: Open (Includes Arcing), Max. — E = 28 Vdc 15 ms Insulation Resistance @ 500 Vdc, Power Terminals: Min. — 9 = Female Threads, .250-20 Initial/End of Life — 100 mohm/50 mohm Mounting: Weight, Nominal — For factory-direct application assistance, 7 = Panel Mount, Helcoil Locking 1.7 lb (0.77 kg) dial 800-253-4560, ext. 2055, or 805-220-2055. 7–40 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc Traditional Contactors KILOVAC 270+ Vdc Traditional Aerospace Contactors AP350X “BUBBA” Contactor 500 Amps Product Facts n 500 A carry, 1200 A make, 3000 A break @ 270 Vdc n Bi-directional power switching n Auxiliary Contacts n Built-in coil power economizing — 6 W holding n Versatile power, voltage, and current operating range n Excellent for safety disconnect and transfer switch applications Product Specifications Contact Arrangement with n Suited for circuit protection Auxiliary Contact (28 Vdc, 0.1 A) — control Form X — SPST-NO n Hermetically-sealed Form A — SPST-NO contacts; can operate in Rated Resistive Load @ 270 Vdc, harsh environments 85°C — 350 A Continuous Current Carry, Max., n Designed for main 25°C — 500 A generator loads Overload Current @ 270 Vdc, n Space-rated version built in Max. — accordance with customers Make (Closed Into) — 1200 A SCD Break (Open) — 3000 A Contact Resistance, Max. — n Meets many requirements Electrical Life Cycles vs Power Switching 0.2 mohm of MIL-PRF-32085 Dielectric at Sea Level (< 1mA leakage) — Open Power Terminal to Terminal — 2,000 Vrms Closed Power Terminals to All Other Points — 2,000 Vrms Shock, 11ms, 1/2 Sine (Peak) — 25 g Vibration, Sinusoidal (55-2000 Hz, Peak) — 10 g Operating Ambient Temperature Range — -55°C to +85°C Load Life @ 270 Vdc, Min. — See graph above Operate Time @ 25°C — Close (Includes Bounce), Typ. — *Failure mode: Dielectric withstand voltage test @ 2000 Vdc, power terminal 35 ms to terminal, leakage exceeds 1.0 A. Current Carry: 500 A @ 25°C. Derate 2.5 Bounce (Occurs When Closing), 7 A/°C to 350 A @ 85°C for still air, no heat sink, AWG# 00 conductor. Max. — 5 ms Open (Includes Arcing), Max. — Ordering Information Coil Data 20 ms Sample Part Number AP350 XB 5 7 Insulation Resistance @ 500 Vdc, AP350X Min. — Type Driver “PWM” Econ. Series: Initial/End of Life — 100 mohm/50 mohm Voltage, Nominal 28 Vdc Contact Form: Weight, Nominal — Pickup (Close), Max. 20 Vdc 3.35 lb (1.52 kg) X = SPST-NO Double Make Dropout (Open), Max. 11 Vdc Current @ 28 V, 25°C Coil Voltage: Inrush 2.1 A B = 28 Vdc, Stud Terminals Holding (Standby) 0.21 A Power Terminals: Inrush Time, Max. 200 ms 5 = Screw Terminals Mounting: For factory-direct application assistance, 7 = Panel Mount, captive bolts dial 800-253-4560, ext. 2055, or 805-220-2055. Refer to EV500 Sales Drawing for complete specifications. 7–41 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors EV250-1A & 1B 400 Amps CZONKA-II EVX Make & Break Load Switching Product Facts n Hydrogen dielectric for power switching high current loads n 400 A carry, 2,500 A interrupt @ 320 Vdc n Suited for circuit protection, control, battery switching, and main power safety disconnect n Versatile power, voltage, and current operating range: Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm. 28-1800 Vdc tested n Low-cost compact version for volume production Product Specifications Contact Ratings* applications. Requires Contact Arrangement — SPST-NO external coil economizer Contact Form — X (PWM or lower hold Continuous Current Carry, Max. — voltage) 400 A; 6.5 Minutes — 500 A n “Hammer effect” Break Current @ 320 Vdc — mechanism breaks light 2,500 A contact welds Contact Resistance, Max. — 0.0003 ohm n “Super-sealed” Contact Resistance, Typ. — environment chamber 0.0001 – 0.0002 ohm uniquely protects ALL Dielectric at Sea Level moving parts (Leakage < 1mA) — 2,200 Vrms n Can operate in harsh Shock, 11ms, 1/2 Sine (Peak), environments Operating — 30 g Vibration, Sinusoidal *For circuit conditions and actual data refer to the EV250 hot switch study. n Moving contact rotates to Since each application is unique, user is encouraged to verify rating in actual (80-2000 Hz, Peak) — 20 g provide fresh contact application. Operating Ambient Temperature surface for low contact Range — -40°C to +85°C resistance and low power Load Life — See chart on next page Coil Data*** consumption Operate Time, @ 25°C — EV250-1A EV250-1B n Sealed control connector. Close (Includes Bounce), Typ. — Voltage, Nominal* 12 Vdc 24 Vdc Mating connector with flying 30 ms Pickup (Close), Max. 8.3 Vdc 16.6 Vdc leads Part Number 2005 Bounce (After Close Only), Max. — Continuous Hold, Max./Min.** 5.1/3.8 Vdc 10.2/7.6 Vdc available, see page 7-95 5 ms Dropout (Open), Min. 0.88 - 3.3 Vdc 2.4 - 6.6 Vdc n Logic control enabled by Open (Includes Arcing), Max. — Coil Resistance @ 25°C, ±10% 3 Ω 12 Ω external economizer Part 15 ms Coil Energy, Max. 0.2 J 0.2 J Number 9913 Insulation Resistance @ 500 Vdc, Coil Clamping 3 x nom. 3 x nom. Min. — 100 mohm n High temperature (135°C) *Do not apply continuously. Requires external coil economizer. Other special Weight, Nominal — model with 10 inch flying coil voltages available upon request. 1.54 lb (0.7 kg) **At maximum continuous current and maximum ambient temperature. Hold leads available (-4A — Call voltage must be maintained within the limits specified to keep contacts TE for sales drawing) closed and to prevent coil overheating. ***Do not use a free wheeling diode or capacitor across the coil. n Bi-directional power switching Ordering Information n Fast operate and release time Sample Part Number EV250-1 A Series: Coil Voltage: A = 12 Vdc, Nominal B = 24 Vdc, Nominal For factory-direct application assistance, dial 800-253-4560, ext. 2055, or For detailed specifications and recommendations, refer to the 805-220-2055. EV250-1A & B sales drawings. 7–42 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors KILOVAC 28-1800 Vdc Traditional Contactors EV250-1A & 1B 400 Amps CZONKA-II EVX Make & Break Load Switching (Continued) Current vs Time Life Ratings and Qualification Test Plan Normal Operations Abnormal Operations Test # 1234 Current -250 A 2500 A Reference Graph and Test Circuit Diagram (Sht. 8) Voltage 320 V 320 V Load Type Capacitive Capacitive Resistive Resistive % Pre Charge 90% 70% NA N/A Switch Mode Make Only Make Only Make/Break Break Only Sequence 1 10K cycles 10 cycles 22 2 10K 10 2— 3 10K 10 2— 4 10K 10 22 5 10K 10 2— Etc. Continue Cycling to Relay Failure The testing objective is to verify proper relay function for a given number of consecutive and cumulative cycles under both normal and abnormal conditions in a variety of load switching applications. The life rating of 40K cycles minimum was calculated with 95% Weibull reliability. 7 Electrical Data (Over Temperature Range — Max. Terminal Temp. = 200°C) Make/Break Life for Capacitive & 1,2 Resistive Loads at 320 Vdc — @ 90% Capacitive Pre-Charge — 50,000 cycles Notes: @ 70% Capacitive Pre-Charge — 1 Resistive load includes inductance 50 cycles L = 25 μH. Load @ 2500 A tested @ -250 A (2 Consecutive, Reverse @ 200 μH. 1 Polarity) — 10 cycles 2 Conductor: 2 each of copper @ 3300 A (Break only, 2 54 mm (AWG 0) required for 1 2 Consecutive) — 4 cycles > 250 A carry. 1 Copper (AWG 0) conductor recommended for Mechanical Life — 100,000 cycles For factory-direct application assistance, ≤ 250 A dial 800-253-4560, ext. 2055, or 805-220-2055. 7–43 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors EV250-2A & 2B 400 Amps CZONKA II EVX Make & Break Load Switching Product Facts n Hydrogen dielectric for power switching high current loads n 400 A carry, 2,500 A interrupt @ 320 Vdc n Suited for circuit protection, control, battery switching, and main power safety disconnect n Versatile power, voltage, and current operating range: Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm. 28-1800 Vdc tested n Internal coil economizer Product Specifications Contact Ratings* provides: Contact Arrangement — SPST-NO n 4W typical hold power Contact Form — X independent of tempera- Continuous Current Carry, Max. — ture & voltage range 400 A; 6.5 Minutes — 500 A n EMI spectrum tested and Break Current @ 320 Vdc — approved 2,500 A n Built-in coil suppression Contact Resistance, Max. — 0.0003 ohm n “Hammer effect” mechanism breaks light Contact Resistance, Typ. — 0.0001 – 0.0002 ohm contact welds Dielectric at Sea Level n Hermetically “Super- (Leakage < 1mA) — 2,200 Vrms sealed” environment Shock, 11ms, 1/2 Sine (Peak), chamber uniquely protects Operating — 30 g ALL moving parts *For circuit conditions and actual data refer to the EV250 hot switch study. Vibration, Sinusoidal Since each application is unique, user is encouraged to verify rating in actual n Can operate in harsh (80-2000 Hz, Peak) — 20 g application. environments Operating Ambient Temperature Range — -40°C to +85°C Coil Data** n Moving contact rotates to Load Life — See chart on next page provide fresh contact EV250-2A EV250-2B Operate Time, @ 25°C — surface for low contact Voltage, Nominal* 12 Vdc 24 Vdc resistance and low power Close (Includes Bounce), Typ. — Pickup (Close), Max. 9 Vdc 18 Vdc 18 ms consumption Hold, Min. 7 Vdc 14 Vdc Bounce (After Close Only), Max. — Dropout (Open), Min. 5 Vdc 10 Vdc n Sealed control connector. 5 ms Current (@ VsNom / 25°C) Mating connector with flying Release Time (Includes Arcing), Inrush 2.8 A 1.8 A leads Part Number 2005 Max. — 15 ms Holding, Standby 0.34 A 0.11 A available Insulation Resistance @ 500 Vdc, Inrush Time, Max. 200 ms 200 ms n Special versions available: Min. — 100 mohm *Other special coil voltages available upon request. n Economical (-8A/B) for Weight, Nominal — **Do not use a free wheeling diode or capacitor across the coil. Built in 1.76 lb (0.8 kg) light duty power switch- suppression limits back EMF to zero volts. ing (without arc blowout magnets) Ordering Information n 10 inch flying leads Sample Part Number EV250 -2 A model (-7A) Series: Model: 2 = With Blowout Magnets 8 = Without Blowout Magnets 7 = 10" Flying Leads (12 V, with Magnets Only) Coil Voltage: A = 12 Vdc, Nominal B = 24 Vdc, Nominal For factory-direct application assistance, dial 800-253-4560, ext. 2055, or For detailed specifications and recommendations, refer to the 805-220-2055. EV250-2A & B or 7A sales drawings. 7–44 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors KILOVAC 28-1800 Vdc Traditional Contactors EV250-2A & 2B 400 Amps CZONKA II EVX Make & Break Load Switching (Continued) Life Ratings and Qualification Test Plan Normal Operations Abnormal Operations Test # 1234 Current -250 A 2500 A Reference Graph and Test Circuit Diagram (Sht. 8) Voltage 320 V 320 V Load Type Capacitive Capacitive Resistive Resistive % Pre Charge 90% 70% NA N/A Switch Mode Make Only Make Only Make/Break Break Only Sequence 1 10K cycles 10 cycles 22 2 10K 10 2— 3 10K 10 2— 4 10K 10 22 5 10K 10 2— Etc. Continue Cycling to Relay Failure The testing objective is to verify proper relay function for a given number of consecutive and cumulative cycles under both normal and abnormal conditions in a variety of load switching applications. The life rating of 40K cycles minimum was calculated with 95% Weibull reliability. 7 Electrical Data (Over Temperature Range — Max. Terminal Temp. = 200°C) Make/Break Life for Capacitive & 1,2 Resistive Loads at 320 Vdc — @ 90% Capacitive Pre-Charge — 50,000 cycles Notes: @ 70% Capacitive Pre-Charge — 1 Resistive load includes inductance 50 cycles L = 25 μH. Load @ 2500 A tested @ -250 A (2 Consecutive, Reverse @ 200 μH. 1 Polarity) — 10 cycles 2 Conductor: 2 each of copper @ 3300 A (Break only, 2 54 mm (AWG 0) required for 1 2 Consecutive) — 4 cycles > 250 A carry. 1 Copper (AWG 0) conductor recommended for Mechanical Life — 100,000 cycles For factory-direct application assistance, ≤ 250 A dial 800-253-4560, ext. 2055, or 805-220-2055. 7–45 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors EV500 “BUBBA” Contactor 600 Amps, Make & Break Load Switching Product Specifications Product Facts Contact Arrangement with n Very high power sealed Auxiliary Contacts — contactor Form X — SPST-NO Form A — SPST-NO n Hydrogen dielectric for Rated Resistive Load @ 270 Vdc, power switching high 85°C (Continuous/10 sec) — current loads 600 A/1,600 A n Excellent for safety Continuous Current Carry, Max., disconnect and transfer 1 25°C — 750 A switch applications Overload Current @ 320 Vdc, Max. — Make (Closed Into) — 1,000 A n Suited for circuit protection Break (Open) — 3,300 A control Contact Resistance, Max. — n Hermetically “Super-sealed” 0.0002 ohm environment uniquely Dielectric at Sea Level protects contacts and all (Leakage < 1mA) — moving parts; can operate Open Power Terminal to Terminal — Electrical Life Cycles vs Power Switching in harsh environments 2,000 Vrms Closed Power Terminals to All Other n 600-1000 A continuous carry, Points — 2,000 Vrms dependent on temperature Shock, 11ms, 1/2 Sine (Peak), and conductors used Operating — 30 g n 3,300 A interrupt, 1,000 A Vibration, Sinusoidal (80-2000 Hz, Peak) — EV500-5 — 5 g make, @ 320 Vdc EV500-4 — 10 g n 12 and 24 volt coil control Operating Ambient Temperature options. Call TE for custom Range — -40°C to +85°C options Load Life (Mechanical/ 2 Electrical) — See next page n 360 kW power switch capable Operate Time @ 25°C — Close (Includes Bounce), Typ. — n 200°C hot power terminals 40 ms capable Bounce (After Close Only), Max. — *Failure mode: Dielectric withstand voltage test @ 2000 Vdc, power terminal n Bi-directional power 5 ms to terminal, leakage exceeds 1.0 A. switching Release Time (Includes Arcing), Max. at 2500 A — 20 ms n Auxiliary contacts optional Insulation Resistance @ 500 Vdc, n Built-in dual power coil Min. — 100 mohm economizer, 8W holding Weight, Nominal — typical 3.38 lb (1.53 kg) n Versatile power, voltage, Notes: 1. Current Carry: 750 A @ 25°C. and current operating range: Derate 2.5 A/°C to 600 A @ 85°C 28-1800 Vdc* for still air, no heat sink. Reference National Electric Code for specific conductor size recommendation versus current. For > 600 A carry, call TE and request the “EV500 Current Carry study” for additional For factory-direct application assistance, data. dial 800-253-4560, ext. 2055, or 2. See EV500 sales drawing for 805-220-2055. Ordering Information complete specifications, including normal capacitive pre-charge make, plus abnormal make and Sample Part Number EV500 4A break ratings. Coil Data Series: 12 V 24 V Auxiliary Contacts: Type Driver 2 Coil Electronic 4 = Without Volts, Nominal* 12 Vdc 24 Vdc 5 = With Pickup (Close), Max. 9.9 Vdc 19.7 Vdc Hold, Min. 9 Vdc 18 Vdc Coil Voltage: Dropout (Open), Min. 2 Vdc 4 Vdc A = 12 Vdc Current (@ VsNom / 25°C) B = 24 Vdc Inrush 3.3 A 1.7 A Holding, Standby 0.74 A 0.37 A Inrush Time, Max. 300 ms 300 ms Refer to EV500 Sales Drawing for complete specifications. 7–46 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors KILOVAC 28-1800 Vdc Traditional Contactors EV500 “BUBBA” Contactor 600 Amps, Make & Break Load Switching (Continued) Current vs Time Life Ratings and Qualification Test Plan Normal Operations Abnormal Operations Test # 1234 Current -250 A 3300 A Reference Graph and Test Circuit Diagram (Sht. 8) Voltage 320 V 320 V Load Type Capacitive Capacitive Resistive Resistive % Pre Charge 90% 70% NA N/A Switch Mode Make Only Make Only Make/Break Break Only Sequence 1 10K cycles 10 cycles 22 2 10K 10 2— 3 10K 10 2— 4 10K 10 22 5 10K 10 2— Etc. Continue Cycling to Relay Failure The testing objective is to verify proper relay function for a given number of consecutive and cumulative cycles under both normal and abnormal conditions in a variety of load switching applications. The life rating of 40K cycles minimum was calculated with 95% Weibull reliability. 7 Electrical Data (Over Temperature Range — Max. Terminal Temp. = 200°C) Make/Break Life for Capacitive & 1,2 Resistive Loads at 320 Vdc — @ 90% Capacitive Pre-Charge — 50,000 cycles @ 70% Capacitive Pre-Charge — 50 cycles Notes: @ -250 A (2 Consecutive, Reverse 1 Resistive load includes inductance 1 Polarity) — 10 cycles L = 25 μH. @ 3300 A (Break only, 2 Testing is limited at this time. 1 2 Consecutive) — 4 cycles Consult TE for official ratings. For factory-direct application assistance, Mechanical Life — 100,000 cycles dial 800-253-4560, ext. 2055, or 805-220-2055. 7–47 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc Traditional Contactors PD350X - 500 Amps “BUBBA” Contactor, Make & Break Load Switching Product Specifications Product Facts Contact Arrangement — n 500 A carry, 1300 A make Form X — SPST-NO overload, 3000 A break Auxiliary Contact (28 Vdc, 0.1 A) — overload, @ 320 Vdc SPST-NO n Hydrogen dielectric for Rated Resistive Load @ 320 Vdc — power switching high 300 Amps @85˚C current loads Continuous Current Carry, Max. @ 50°C — 500 A n Auxiliary contacts Overload Current @ 320 Vdc — n Coil power economizing — Make — 1,300 A 8 W holding Break — 3,300 A Load Life, @ 320 Vdc, Min. — n Versatile power, voltage, See chart at right and current operating range Contact Resistance, Max. — n Excellent for safety End of Life — 0.0002 ohm disconnect and transfer Electrical Life Cycles vs Power Switching Dielectric at Sea Level — switch applications Power Terminals to Coil and All Other Points — 1,800 Vrms n Suited for circuit protection and control Shock, 11ms, 1/2 Sine (Peak) — 30 g n Bi-directional power Vibration, Sinusoidal switching (55-2000 Hz, Peak) — 5 g n Hermetically-sealed Operating Ambient Temperature contacts; can operate in Range — -40°C to +85°C harsh environments Operate Time, Including Bounce, Max., 25°C — 40 ms n Fast operate and release Release Time, Max. — 20 ms time Bounce Time, Max. — 5 ms n Low power consumption Insulation Resistance @ 500 Vdc, Min. — Initial — 100 mohm *Failure Mode: Dielectric withstand voltage test @ 2000 Vdc, power terminal End of Life — 50 mohm to terminal, leakage exceeds 1.0 mA. Current carry: 500 A @ 25°C. Derate Weight, Nominal — 2.5 A/°C to 350 A @ 85°C for still air, no heat sink, AWG# 00 conductor. 3.4 lb (1.52 kg) For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Contact Rating Notes: 1. Maximum continuous current carry = 500A @ 25°C = T , derate A 5A/°C for higher temp. 2. Maximum interrupt power (break only) = 1 MW @ 200mH inductance. Coil Data Ordering Information Volts, Nominal 12 V 24 V Sample Part Number PD350 XB 5 7 Pickup, Max. @ 65°C 9.9 Vdc 19.7 Vdc Hold, Max. @ 65°C 8.5 Vdc 17 Vdc Series: Dropout, Min. @ -35°C 1.2 Vdc 2.4 Vdc Coil Power** 25°C Contact Form: During Pickup (300 ms) 43 W 43 W X = SPST-NO, Double Make While Holding 8 W 8 W Coil Voltage: Energy, Magnetic, Max.*** .26 J .26 J A = 12 Vdc, Stud Terminals **Two coils are employed for power economizing subsequent to pickup. B = 24 Vdc, Stud Terminals During pickup both coils operate in parallel drawing 43 Watts momentarily. After pickup, the electronic economizing system leaves only the holding coil Power Terminals: on, drawing 8 Watts @ 25°C. Economizing system includes transient volt- 5 = Stud Terminals age suppression. ***Coil energy absorbed internally -4x nominal voltage. Mounting: 7 = Panel Mount, Captive Bolts 7–48 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays High Voltage Relays Quick Reference Guide Contact Isolation Carry Current Power RF Part Number Contact Form Voltage Vdc Voltage Vdc (Amps DC) Switching Ratings Series 2000 5 Yes No SPST-NO AP5A 2000 5 Yes No SPST-NC AP5B 2000 5 Yes No SPDT AP5C 2000 10 Yes No SPST-NO AP10A 2000 10 Yes No SPST-NC AP10B 2000 10 Yes No SPDT AP10P 270 Vdc Aerospace 2000 15 Yes No SPST-Latch AP44P 1800 5 Yes No SPST-NO PD5A 1800 5 Yes No SPST-NC PD5B 28 Vdc to 1800 Vdc 1800 10 Yes No SPST-NO PD10A 1800 10 Yes No SPST-NC PD10B 1800 10 Yes No SPST-Latch PD10P 2000 6 Carry Only Yes SPST-NO S06CBA 2.0 kV 2000 15 Yes Yes SPDT K45C 3.0 kV 3000 2 Carry Only No SPST-NO S02DNA 3500 8 Make Only No SPDT HC-5 3.5 kV 3500 15 Yes Yes SPDT HC-3* 3500 25 Carry Only Yes SPDT HC-1 5000 8 Carry Only No SPST-NO S06FNA218 5000 30 Yes Yes SPST-NO K41A 5000 30 Yes Yes SPST-NC K41B 5000 30 Yes Yes SPDT K41C 5.0 kV 5000 25 Yes Yes SPST-Latch K41P 5000 25 Yes Yes SPDT-Latch K41R 5000 35 Yes Yes SPST-Latch K40P 7.0 kV 7000 6 Carry Only Yes SPST-NO S06HBA 7500 10 Make Only No DPDT KM-13 7.5 kV 7500 10 Make Only No DPDT KM-17 8000 6 Carry Only No SPST-NC S06JNB 8000 8 Make Only No SPDT HC-6 8000 10 Yes Yes DPDT H-18 8000 12 Yes Yes SPST-NO K47A 8.0 kV 8000 12 Yes Yes SPST-NC K47B 8000 15 Yes No SPDT HC-4 8000 25 No No SPDT HC-2 8000 50 Yes Yes SPST-Latch K44P *Consult factory for load switching level. 7 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–49 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays Quick Reference Guide (Continued) Contact Isolation Carry Current Power RF Part Number Contact Form Voltage Vdc Voltage Vdc (Amps DC) Switching Ratings Series 10000 5 Yes No SPST-NO S05LTA 10000 5 Yes No SPST-NC S05LTB 10000 5-30 Special No SPST-NO K81A 10000 5-30 Special No SPST-NC K81B 10000 5-30 Special No SPDT K81C 10 kV 10000 25 Special Yes SPST-NO K43A 10000 25 Special Yes SPST-NC K43B 10000 25 Special Yes SPDT K43C 10000 24 Special Yes SPDT-Latch K43R 10000 24 Special Yes SPST-Latch K43P 12000 30 Yes Yes DPDT H-14 12 kV 12000 30 Yes Yes DPDT H-16 15000 5 Yes No SPST-NO S05MTA 15000 12 Make Only No SPDT KC-15 15000 12 Make Only No SPDT KC-16 15000 15 Yes Yes SPDT H-8 15000 15 Yes No SPDT KC-14 15 kV 15000 15 Yes No SPDT KC-18 15000 30 Yes No SPDT KC-12 15000 30 Carry Only Yes 4PDT H-26 15000 30 Yes No SPDT KC-8 15000 50 Carry Only Yes SPDT KC-2 15000 50 Carry Only Yes SPDT KC-11 20 kV 20000 30 Special Yes DPDT H-19 25000 15 Make Only No SPST-NC KC-38 25000 18 Special No SPST-NO K62A 25000 18 Special No SPST-NC K62B 25000 18 Special No SPDT K62C 25000 30 Special Yes SPDT H-17 25 kV 25000 30 Make Only No SPST-NO KC-28 25000 45 Special No SPST-NC KC-32 25000 55 Carry Only Yes SPST-NC KC-30 25000 65 Special No SPST-NO KC-22 25000 110 Carry Only Yes SPST-NO KC-20 30000 30 Special Yes SPST-NC H-23 30 kV 30000 30 Special Yes SPST-NO H-24 35000 10 Make Only No SPDT K60C 35000 10 Make Only No SPST-NO K61A 35 kV 35000 10 Make Only No SPST-NC K61B 35000 10 Make Only No SPDT K61C 50000 10 Make Only No SPDT K64C 50 kV 50000 30 Special No SPDT H-25 70000 10 Make Only No SPST-NO K70A 70 kV 70000 10 Make Only No SPST-NC K70B 70000 10 Make Only No SPDT K70C *Consult factory for load switching level. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–50 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc High Voltage Relays KILOVAC 270+ Vdc High Voltage Relays AP5/AP10 Relays Product Facts AP5A, AP5B, & AP5C Relays — 5 Amps n AP5 make and break 5 A; Overload @ 270 Vdc — Operate Time, Product Specifications AP5A, AP5B — 20 A Excluding Bounce, Max. — AP10 make and break 10 A Contact Arrangement — AP5C— 10 A AP5A, AP5B, AP5C — 7 ms @ 270 Vdc AP5A — SPST-NO Release Time, Max. — Contact Resistance, Max. — AP5B — SPST-NC n 20 A overload rating AP5A, AP5B, AP5C — 10 ms 10 mohm AP5C — SPDT Bounce Time, Max. — n Latching actuator available Contact Form — Dielectric at Sea Level — AP5A, AP5B, AP5C — 3 ms AP5A — A for low power consumption Coil to Case — 500 Vrms Insulation Resistance @ 500 Vdc, AP5B — B All Other Points — 2,000 Vrms n Ideal for applications from Min. — AP5C — C Shock, 11ms, 1/2 Sine (Peak) — Initial — 100 mohm 28 to 1000 Vdc Rated Resistive Load @ 270 Vdc — AP5A, AP5B, AP5C— 50 g End of Life — 50 mohm 5 A* n Small size and weight Vibration, Sinusoidal Weight, Nominal — Continuous Current Carry, Max. — (55-2000 Hz, Peak) — 10 g n Wide variety of mounting 28 gram (1 oz.) AP5A, AP5B, AP5C — 25 A** Operating Ambient Temperature styles (see pages 54 and 55) Range — -55°C to +85°C n No heat sinks required Load Life @ 270 Vdc, Min. — AP5A, AP5B — 50,000 cycles n 2000 V isolation across AP5C — 10,000 cycles open contacts n Vacuum-sealed contacts; can operate in harsh environments AP10A, AP10B, AP10P & AP11A Relays — 10 Amps n Qualified to SAE ARD 50031 Vibration, Sinusoidal Release Time, Max. — Product Specifications n Space-rated version built in (55-2000 Hz, Peak) — 10 g AP10A, AP10B — 10 ms Contact Arrangement — accordance with customers AP10P — N/A Operating Ambient Temperature AP10A — SPST-NO SCD Range — -55°C to +85°C Bounce Time, Max. — AP10B — SPST-NC AP10A, AP10B — 3 ms AP10P — SPST Latching Load Life @ 270 Vdc, Min. — AP10P — 2 ms Contact Form — AP10A — 10,000 cycles AP10A — A AP10B, AP10P — 7,000 cycles Insulation Resistance @ 500 Vdc, AP10B — B Min. — Operate Time, AP10P — P Initial — 100 mohm Excluding Bounce, Max. — Rated Resistive Load @ 270 Vdc — End of Life — 50 mohm AP10A, AP10B — 7 ms 10 A* AP10P — 4 ms Weight, Nominal — Continuous Current Carry, Max. — 28 gram (1 oz.) AP10A, AP10B — 25 A** AP10P — 30 A** Overload @ 270 Vdc — 20 A Contact Resistance, Max. — 10 mohm Ordering Information Dielectric at Sea Level — Sample Part Number AP5 C3 4 5 Coil to Case — 500 Vrms Notes: *The load terminals should always All Other Points — 2,000 Vrms Series: be connected as follows: Common Shock, 11ms, 1/2 Sine (Peak) — Contact +; Other Contact –. 50 g Contact Form: **10 amps for PC board connection. A = SPST-NO B = SPST-NC C = SPDT P = SPST Latching 7 Coil Voltage: 2 = 12Vdc, Bus Wire/PC Board Coil Data 3 = 28 Vdc, Bus Wire/PC Board 2 Volts, Nominal 12 28 28 120 5 = 120 Vdc, Bus Wire/PC Board 1 Pickup, Max. 10 Vdc 20 Vdc 16 Vdc 85 Vdc 7 = 12 Vdc, Turret Terminals Dropout, Min. .3-6 Vdc .7-12 Vdc N/A 5-55 Vdc 8 = 28 Vdc, Turret Terminals Coil Resistance (±10%) 53 Ω 290 Ω 80 Ω 4700 Ω 9 = 120 Vdc, Turret Terminals A = 12 Vdc, Stud Terminals, Panel Mount Coil resistance rated at 25°C Notes: B = 28 Vdc, Stud Terminals, Panel Mount 1. Value for AP5C is 24 for 28 Vdc coil & 100 for 120 Vdc coil C = 120 Vdc, Stud Terminals, Panel Mount 2. Latching Power Terminals: 3 = Solder Connection/PC Board 4 = Flying Leads 5 = Stud Terminals, Panel Mount For factory-direct application assistance, Mounting: dial 800-253-4560, ext. 2055, or 2 = Flanged Mount 4 = Through Chassis Mount 805-220-2055. 5 = PCB Mount 7 = Panel Mount 7–51 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc High Voltage Relays AP5/AP10 Relays (Continued) Through chassis style mounting with solder type power terminals and turret coil terminals (Available in forms A, B, & C) AP5A834 Shown as Part Number Sample Through chassis style mounting with solder type power terminals and bus wire coil leads (Available in forms A, B, C, P) AP10A334 Shown as Part Number Sample Flanged style mounting with solder type power terminals and turret coil terminals (Available in forms A, B, & C) AP5C832 Shown as Part Number Sample Flanged style mounting with solder type power terminals and bus wire coil leads (Available in forms A, B, C, P) AP5C332 Shown as Part Number Sample For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–52 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc High Voltage Relays KILOVAC 270+ Vdc High Voltage Relays AP5/AP10 Relays (Continued) PC board style mounting with PC board terminals (Available in forms A, B, & C) AP10A335 Shown as Part Number Sample Panel style mounting with flying power leads and stud terminals (Available in forms A & B) AP10AB47 Shown as Part Number Sample Panel style mounting with 7 stud terminals (Available in forms A & B) AP10AB57 Shown as Part Number Sample For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–53 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 270+ Vdc High Voltage Relays AP44P — 15 Amps Product Facts n 15 A make and break @ 270 Vdc n 45 A carry n 60 A overload rating n Ideal for high voltage applications from 28 to 270 Vdc n Latching actuator for low power consumption n 2000 V isolation across open contacts n Small size and weight n Space-rated version built in accordance with customers SCD n Meets many requirements of MIL-PRF-32085 Shock, 11ms, 1/2 Sine (Peak) — Latch/Reset Time, Including Product Specifications 50 g Bounce, Max. — 5 ms Contact Arrangement — Vibration, Sinusoidal Insulation Resistance @ 500 Vdc, SPST Latching (55-2000 Hz, Peak) — 15 g** Min. — Contact Form — P Initial — 100 mohm Operating Ambient Temperature Rated Resistive Load @ 270 Vdc — End of Life — 50 mohm Range — -55°C to +85°C 15 A* Weight, Nominal — Load Life @ 270 Vdc, Min. — Continuous Current Carry, Max. — 43 gram (1.5 oz.) 5,000 cycles 45 A Operate Time, Overload @ 270 Vdc — 60 A Excluding Bounce, Max. — 2 ms Notes: Contact Resistance, Max. — *The load terminals should always Release Time, Max. — N/A 10 mohm be connected as follows: Common Bounce Time, Max. — 3 ms Dielectric at Sea Level — Contact +; Other Contact –. Coil to Case — 500 Vrms All Other Points — 2,000 Vrms Coil Data AP44P 28 Latching Latch, Max. 22 Vdc Reset, Max. 22 Vdc Coil Resistance (±10%) 80Ω Coil resistance rated at 25°C Ordering Information Sample Part Number AP44 P3 3 4 Series: Contact Form: P = SPST Latching Coil Voltage: 3 = 28 Vdc, Bus Wire Power Terminals: 3 = Solder Connection Mounting: For factory-direct application assistance, 4 = Standard dial 800-253-4560, ext. 2055, or 805-220-2055. 7–54 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28-1800 Vdc High Voltage Relays KILOVAC 28 - 1800 Vdc High Voltage Relays PD5 Make & Break Load Switching Product Facts n Vacuum dielectric for power switching n Excellent for control applications n PCB and panel mountings n Rugged design for the most demanding applications, including seismic shock n Small size and weight n Low power consumption n No heat sinks required Contact Ratings* n Vacuum-sealed; can operate Product Specifications in explosive and harsh Contact Arrangement — environments PD5A — SPST-NO n 2000 V isolation across PD5B — SPST-NC open contacts Contact Form — PD5A — A** PD5B — B** Rated Resistive Load @ 320 Vdc — 5A Continuous Current Carry, Max. @ 85°C — 15 A Overload @ 320 Vdc, (Make/Break) — 20 A Life, (Mechanical/Rated Load) — 500k cycles/50k cycles *Based on extrapolated data. Since each application is unique, user is encour- Contact Resistance, Max., aged to verify rating in actual application. The load terminals should always be End of Life — 0.010 ohm connected as follows: Common Contact (A2) positive; Other Contact negative. Dielectric at Sea Level — Coil Data Power Terminals to Coil and All Other Points — 1,800 Vrms Nominal Volts DC 12 Vdc 24 Vdc 125 Vdc Shock, 11ms, 1/2 Sine (Peak) — Max. Coil Voltage 14 Vdc 28 Vdc 130 Vdc 25 g Pickup, Max. @ 85°C 8 Vdc 16 Vdc 80 Vdc Vibration, Sinusoidal Hold, Min. @ 85°C 3.3 Vdc 10 Vdc 33 Vdc (55-2000 Hz, Peak) — 5 g Dropout, Min. @ -40°C .5 Vdc 1 Vdc 5 Vdc Operating Ambient Temperature Coil Resistance (±10%) 70 Ω 290 Ω 4700 Ω Range — -40°C to +85°C Ratings listed are for 25°C, sea level conditions Operate Time, Max., Including Bounce @ 25°C — 10 ms Ordering Information Release Time, Max., Including Sample Part Number PD5 A2 3 5 Bounce @ 25°C — 10 ms Insulation Resistance @ 500 Vdc, Series: 7 Min. — Contact Form: Initial/End of Life — 100 mohm/50 mohm A = SPST-NO Weight, Nominal — B = SPST-NC 57 g (.125 lb) C = SPDT (PCB Only) Coil Voltage: Note: 2 = 12 Vdc, PCB Version 3 = 24 Vdc, PCB Version **Contact TE for availability of other contact forms 5 = 125 Vdc, PCB Version A = 12 Vdc, Panel Mount Version B = 24 Vdc, Panel Mount Version C = 125 Vdc, Panel Mount Version Power Terminals: 3 = PCB Solder Connection 5 = Stud Terminal, Panel Mount For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 5 = PCB Mount 7 = Panel Mount 7–55 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC 28 - 1800 Vdc High Voltage Relays PD10 Make & Break Load Switching Product Facts n Excellent for control applications n PCB and panel mountings n Rugged design for the most demanding applications, including seismic shock n Small size and weight n Low power consumption Panel mount version shown above is n No heat sinks required applicable to both PD5 and PD10. For PD10, the two power terminals n Vacuum-sealed; can operate are .064" (1.63) diameter. Refer to in explosive and harsh PD5 for PCB mount dimensions. environments n 2000 V isolation across open contacts Life, (Mechanical/Rated Load) — Release Time, Max., Including Product Specifications n Vacuum dielectric for power PD10A and PD10B — Bounce @ 25°C — Contact Arrangement — switching 500k cycles/10k cycles PD10A and PD10B — 10 ms PD10A — SPST-NO PD10P*** — 7,000 cycles PD10P*** — 6 ms PD10B — SPST-NC Contact Resistance, Max., Insulation Resistance @ 500 Vdc, PD10P*** — SPST-Latching End of Life — Min. — Contact Form — PD10A and PD10B — 0.030 ohm Initial/End of Life — 100 mohm/50 mohm PD10A — A** PD10P*** — 0.030 ohm Weight, Nominal — PD10B — B** Dielectric at Sea Level — 71 g (.156 lb) PD10P*** — P** Power Terminals to Coil and Rated Resistive Load @ 320 Vdc — Notes: All Other Points — 10 A **Contact TE for availability of other PD10A and PD10B — 1,800 Vrms contact forms Continuous Current Carry, Max. PD10P*** — 2,000 Vrms ***Not available in package shown, @ 85°C — package is the same as the K41P. Shock, 11ms, 1/2 Sine (Peak) — PD10A and PD10B — 25 A For factory-direct application assistance, 25 g PD10P*** — 30 A dial 800-253-4560, ext. 2055, or Vibration, Sinusoidal Overload @ 320 Vdc, 805-220-2055. (55-2000 Hz, Peak) — 5 g (Make/Break) — 20 A Operating Ambient Temperature Range — Contact Ratings* PD10A and PD10B — -40°C to +85°C PD10P*** — -35°C to +65°C Operate Time, Max., Including Bounce @ 25°C — PD10A and PD10B — 10 ms PD10P*** — 6 ms Ordering Information Sample Part Number PD10 AA 5 7 Series: Contact Form: A = SPST-NO B = SPST-NC P = SPST-Latching *Based on extrapolated data. Since each application is unique, user is encour- aged to verify rating in actual application. The load terminals should always be Coil Voltage: connected as follows: Common Contact (A2) positive; Other Contact negative. 2 = 12 Vdc, PCB Version 3 = 24 Vdc, PCB Version 5 = 125 Vdc, PCB Version Coil Data A = 12 Vdc, Panel Mount Version B = 24 Vdc, Panel Mount Version Nominal Volts DC 12 Vdc 24 Vdc 125 Vdc C = 125 Vdc, Panel Mount Version Max. Coil Voltage 14 Vdc 28 Vdc 130 Vdc Pickup, Max. @ 85°C 8 Vdc 16 Vdc 80 Vdc Power Terminals: Hold, Min. @ 85°C 3.3 Vdc 10 Vdc 33 Vdc 3 = PCB Solder Connection Dropout, Min. @ -40°C .5 Vdc 1 Vdc 5 Vdc 5 = Stud Terminal, Panel Mount Coil Resistance (±10%) 70 Ω 290 Ω 4700 Ω Mounting: Ratings listed are for 25°C, sea level conditions 5 = PCB Mount 7 = Panel Mount 7–56 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K45 Series Make & Break Load Switching — 1.5 - 2 kV Relays K45C Product Facts n Small, low profile 2 kV relay n Vacuum dielectric for power switching low current loads n Single pole, double throw contacts n Widely used in H.F. communication equipment n Meets requirements of MIL-R-83725 n Low power consumption Continuous Carry Current, Max. — Vibration — Product Specifications DC or 60 Hz — 20 A Peak — 10 g (10 to 2000 Hz) Contact Arrangement — 2.5 MHz — 16 A Operating Ambient Temperature SPDT 16 MHz — 10 A Range — -55°C to +125°C Contact Form — C 32 MHz — 6 A Mechanical Life Test Voltage, DC or 60 Hz (Peak) — Coil Hi-Pot (Vrms, 60 Hz) — 500 A 2 million cycles 4 kV Contact Capacitance — Weight, Nominal — Rated Operating Voltage (Peak) — Between Open Contacts — 1.6 pF 21.26 g (0.75 oz.) DC or 60 Hz — 2 kV Open Contacts to Ground — 2 pF 2.5 MHz — 1.8 kV Contact Resistance, Max. — 16 MHz — 1.4 kV 0.05 ohm 32 MHz — 1.1 kV Operate Time, Max. — 10 ms Release Time, Max. — 10 ms Shock, 11ms, 1/2 Sine (Peak) — 30 g Coil Data Ordering Information Volts, Nominal DC 12 V 26.5 V 7 Sample Part Number K45 C3 3 4 Pickup, Max. 8 Vdc 16 Vdc Hold, Max. @ 65°C 8.5 Vdc 17 Vdc Series: Dropout .5-5 Vdc 1-10 Vdc Coil Resistance (±10%) 230 Ω 920 Ω Contact Form: C = SPDT Ratings listed are for 25°C, sea level conditions. Coil Voltage: 2 = 12 Vdc, Bus Wire 3 = 26.5 Vdc, Bus Wire High Voltage Connections: 3 = Solder Connection Mounting: 2 = Flanged For factory-direct application assistance, 4 = Standard dial 800-253-4560, ext. 2055, or See page 7-87 for mounting methods. 805-220-2055. 7–57 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays HC Series — 3.5 kV Relays HC-1 No Load Switching HC-3 Make & Break Load Switching Product Facts for HC-1 n Widely used for RF applications n Vacuum dielectric for low leakage current applications n Copper contacts for high current capability Product Facts for HC-3 n Not designed for power switching n Tungsten contacts for For factory-direct application assistance, long life when power dial 800-253-4560, ext. 2055, or n Meets requirements of switching 805-220-2055. MIL-R-83725 n Vacuum dielectric for power n QPL version available, switching low current loads M83725/5-001 HC-5 Make Only Load Switching Product Facts for HC-5 n Gas-filled for “make only” power switching n SF-6 gas-filled for capacitive discharge applications n Tungsten contacts for long life when power switching Open Contacts to Ground — Product Specifications for HC-1 —2.5 pF HC-1, HC-3 and HC-5 Contact Arrangement — SPDT Contact Resistance, Max. — Coil Data Contact Form — C HC-1 — 0.01 ohm Test Voltage, DC or 60 Hz (Peak) — Nominal Volts DC 12 Vdc 26.5 Vdc 115 Vdc HC-3 — 0.02 ohm 5 kV Pickup, Max. 8 Vdc 16 Vdc 80 Vdc HC-5 — 0.50 ohm* Rated Operating Voltage (Peak) — Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Operate Time, Max. — 6 ms DC or 60 Hz — 3.5 kV Coil Resistance (±10%) 80 Ω 335 Ω 6000 Ω Release Time, Max. — 6 ms 2.5 MHz — 2.5 kV Ratings listed are for 25°C, sea level conditions Shock, 11ms, 1/2 Sine (Peak) — 16 MHz — 2 kV 50 g 32 MHz — 1.5 kV Vibration — Continuous Carry Current, Max. — Peak — 10 g (55 to 2000 Hz) Ordering Information DC or 60 Hz — HC-1 — 25 A HC-3 — 18 A Operating Ambient Temperature HC-5 — 8 A Range — -55°C to +125°C Sample Part Number HC- 1 /12Vdc 2.5 MHz — HC-1 — 14 A Mechanical Life — Series: HC-1, HC-3 — 2 million cycles 16 MHz — HC-1 — 9 A HC-5 — 1 million cycles Model: Weight, Nominal — 1 32 MHz — HC-1 — 7 A 28.35 g (1.0 oz.) 3 Note: Coil Hi-Pot (Vrms, 60 Hz) — 500 A 5 *Contact resistance for gas-filled Contact Capacitance — Coil Voltage: relays is measured at 28 Vdc, 1 Between Open Contacts — Amp Blank = 26.5 Vdc HC-1 —2 pF /12Vdc = 12 Vdc /115Vdc = 115 Vdc 7–58 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K41 Series Make & Break Load Switching — 5.0 kV Relays K41A, K41B Product Facts n High current carry rating n Vacuum dielectric for power switching low current loads n Glazed ceramics for low current leakage n Compact, space-saving design n Meets requirements of MIL-R-83725 n QPL versions available, M83725/21 & M83725/22 K41C Product Facts n Single pole, double throw version n Vacuum dielectric for power switching low current loads n RF ratings to 32 MHz n Long life: 2 million cycles n Meets requirements of MIL-R-83725 n QPL version available, M83725/23 Product Specifications for K41A, K41B and K41C Contact Arrangement — Contact Capacitance — Coil Data K41A — SPST-NO Between Open Contacts — 1.2 pF Nominal Volts DC 12 Vdc 26.5 Vdc 115 Vdc K41B — SPST-NC Open Contacts to Ground — 1.2 pF Pickup, Max. 8 Vdc 16 Vdc 80 Vdc K41C — SPDT Contact Resistance, Max. — Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Contact Form — 0.02 ohm Coil Resistance (±10%) 70 Ω 290 Ω 4700 Ω K41A — A Operate Time, Max. — 10 ms Ratings listed are for 25°C, sea level conditions K41B — B Release Time, Max. — 10 ms K41C — C Shock, 11ms, 1/2 Sine (Peak) — 7 Test Voltage, DC or 60 Hz (Peak) — 50 g Ordering Information 6 kV Vibration — Sample Part Number K41 A3 3 4 Rated Operating Voltage (Peak) — Peak — 10 g (55 to 2000 Hz) DC or 60 Hz — 5 kV Series: Operating Ambient Temperature 2.5 MHz — 4.5 kV Range — -55°C to +125°C 16 MHz — 3.5 kV Contact Form: Mechanical Life — 2 million cycles 32 MHz — 2.8 kV A = SPST-NO B = SPST-NC C = SPDT Weight, Nominal — Continuous Carry Current, Max. — Coil Voltage: 28.35 g (1.0 oz.) DC or 60 Hz — 30 A 2 = 12 Vdc, Bus Wire 3 = 26.5 Vdc, Bus Wire 2.5 MHz — 24 A 5 = 115 Vdc, Bus Wire 7 = 12 Vdc, Turret Terminal* 16 MHz — 16 A 8 = 26.5 Vdc, Turret Terminal* 32 MHz — 12 A 9 = 115 Vdc, Turret Terminal* Coil Hi-Pot (Vrms, 60 Hz) — 500 A High Voltage Connections: *See page 7-87 for turret 3 = Solder Connection For factory-direct application assistance, terminal dimensions and dial 800-253-4560, ext. 2055, or Mounting: mounting methods. 805-220-2055. 2 = Flanged 4 = Standard 7–59 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K41 Series Make & Break Load Switching — 5.0 kV Relays K41P Product Facts n Fast, 6 millisecond operate time n Vacuum dielectric for power switching low current loads n Latching actuator for low power consumption n Ideal for frequency agile communication systems n Meets requirements of MIL-R-83725 n QPL version available, M83725/24 K41R Product Facts n Latching actuator for low power consumption n Vacuum dielectric for power switching low current loads n Meets requirements of MIL-R-83725 n Latching version of K41C Product Specifications for K41P and K41R Contact Arrangement — K41P — SPST-Latching Contact Capacitance — Coil Data K41R — SPDT-Latching Between Open Contacts — Contact Form — Volts, Nominal 26.5 Vdc K41P — 1.2 pF K41P — P Reset & Latch, Max. 16 Vdc K41R — 1.6 pF K41R — R Dropout N/A Open Contacts to Ground — Test Voltage, DC or 60 Hz (Peak) — Coil Resistance (±10%) 80Ω K41P — 1.2 pF 6 kV K41R — 1.6 pF Ratings listed are for 25°C, sea level Rated Operating Voltage (Peak) — conditions. Contact Resistance, Max. — DC or 60 Hz — 5 kV 0.02 ohm 2.5 MHz — K41P — 4.5 kV Operate Time, Max. — 6 ms K41R — 4.0 kV Ordering Information Release Time, Max. — N/A 16 MHz — K41P — 3.5 kV Sample Part Number K41 P3 3 4 K41R — 3.2 kV Shock, 11ms, 1/2 Sine (Peak) — 32 MHz — K41P — 2.8 kV K41P — 50 g Series: K41R — 2.5 kV K41R — 30 g Continuous Carry Current, Max. — Vibration — Contact Form: DC or 60 Hz — 30 A Peak — 10 g (55 to 2000 Hz) P = SPST-Latching R = SPDT-Latching 2.5 MHz — K41P — 20 A Operating Ambient Temperature Coil Voltage: K41R — 16 A Range — -55°C to +125°C 3 = 26.5 Vdc, Bus Wire 16 MHz — K41P — 13 A Insulation Resistance — K41R — 10 A Initial — 10 gigaohms High Voltage Connections: 32 MHz — K41P — 10 A 3 = Solder Connection Mechanical Life — 1 million cycles K41R — 6 A Weight, Nominal — Coil Hi-Pot (Vrms, 60 Hz) — 500 A Mounting:* 28.35 g (1.0 oz.) 2 = Flanged 4 = Standard For factory-direct application assistance, dial 800-253-4560, ext. 2055, or *See page 7-87 for mounting methods. 805-220-2055. 7–60 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K40P Make & Break Load Switching — 5.0 kV Relays Product Facts for K40P n Vacuum dielectric for power switching low current loads n Fast, 1 millisecond operate time n Long life: 10 million cycles n 35 Amps continuous current rating at DC; 8 Amps at 32 MHz n Ideal for high power antenna couplers n Meets requirements of MIL-R-83725 Product Facts for K40P364 n Double sided terminals for ease of connection to bus bar n Vacuum dielectric for power switching low current loads n Fast switching, high current capabilities n Small and lightweight Contact Capacitance — Product Specifications Coil Data Between Open Contacts — 1.2 pF Contact Arrangement — Volts, Nominal 26.5 Vdc Open Contacts to Ground — 1.2 pF SPST-Latching Reset & Latch, Max. 16 Vdc Contact Resistance, Max. — Contact Form — P Dropout N/A 0.02 ohm Test Voltage, DC or 60 Hz (Peak) — Coil Resistance (±10%) 80Ω Operate Time, Max. — 1 ms 6 kV Ratings listed are for 25°C, sea level Release Time, Max. — N/A Rated Operating Voltage (Peak) — conditions. Shock, 11ms, 1/2 Sine (Peak) — DC or 60 Hz — 5 kV 50 g 2.5 MHz — 4.5 kV 7 16 MHz — 3.5 kV Vibration — Ordering Information 32 MHz — 2.8 kV Peak — 30 g (55 to 2000 Hz) Sample Part Number K40 P3 3 2 Continuous Carry Current, Max. — Operating Ambient Temperature DC or 60 Hz — 35 A Range — -55°C to +125°C Series: 2.5 MHz — 21 A Mechanical Life —10 million cycles 16 MHz — 14 A Contact Form: Weight, Nominal — 32 MHz — 8 A P = SPST-Latching 28.35 g (1.0 oz.) Coil Hi-Pot (Vrms, 60 Hz) — 500 A Coil Voltage: 3 = 26.5 Vdc, Bus Wire High Voltage Connections: 3 = Solder Connection 6 = Double Sided Solder Connection Mounting:* For factory-direct application assistance, 2 = Flanged 4 = Standard dial 800-253-4560, ext. 2055, or 805-220-2055. *See page 7-87 for mounting methods. 7–61 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KM-17 Series Make Only Load Switching — 7.5 kV Relays Product Facts n Double pole, double throw contacts n SF-6 gas-filled for ideal discharge waveform n High voltage flying leads n Tabs for easy mount n Widely used in defibrillator applications Vibration — Product Specifications for Peak — 10 g (55 to 500 Hz) KM-17 Operating Ambient Temperature Contact Arrangement — DPDT Range — -20°C to +65°C Contact Form — 2C Insulation Resistance — Test Voltage, DC or 60 Hz (Peak) — Initial — 10 gigaohms 14 kV Mechanical Life Rated Operating Voltage (Peak) — — 10l0,000 cycle DC or 60 Hz — 7.5 kV Weight, Nominal — Continuous Carry Current, Max. — KM-17 — 311.8 g (11 oz.) DC or 60 Hz — 10 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A Ordering Information Contact Capacitance — Between Open Contacts — N/A Sample Part Number KM- 17 /26Vdc Open Contacts to Ground — N/A Series: Contact Resistance, Max. — 0.5 ohm* Model: Operate Time, Max. — 20 ms 17 Release Time, Max. — 20 ms Coil Voltage: Shock, 11ms, 1/2 Sine (Peak) — Blank = 12 Vdc 10 g /26.5Vdc = 26.5 Vdc Coil Data Nominal Volts DC 12 Vdc 26 Vdc Pickup, Max. 8 Vdc 16 Vdc Dropout .5-5 Vdc 1-10 Vdc Coil Resistance (±10%) 12 Ω 48 Ω Ratings listed are for 25°C, sea level conditions Coils are not for continuous duty. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–62 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K47 Series Make & Break Load Switching — 8 kV Relays K47A Product Facts for K47A n Widely used in antenna coupler applications n Short actuator, low profile, 8 kV relay n Vacuum dielectric for power switching low current loads n Normally open contacts n Meets requirements of MIL-R-83725 K47B Product Facts for K47B n Normally closed version of K47 n Vacuum dielectric for power switching low current loads n 707 Ohm coil for low power consumption n Meets requirements of MIL-R-83725 n QPL version available, M83725/18-003 Product Specifications for Contact Resistance, Max. — Coil Data K47A and K47B 0.03 ohm Contact Arrangement — Nominal Volts DC 12 Vdc 26.5 Vdc Operate Time, Max. — 10 ms K47A — SPST-NO Pickup, Max. 8 Vdc 16 Vdc K47B — SPST-NC Release Time, Max. — 10 ms Dropout .5-5 Vdc 1-10 Vdc Contact Form — Shock, 11ms, 1/2 Sine (Peak) — Coil Resistance (±10%) 230 Ω 707 Ω K47A — A 30 g Ratings listed are for 25°C, sea level conditions K47B — B Vibration — Test Voltage, DC or 60 Hz (Peak) — Peak — 10 g (55 to 1000 Hz) 9 kV Operating Ambient Temperature Rated Operating Voltage (Peak) — 7 Range — -55°C to +125°C DC or 60 Hz — 8 kV Mechanical Life — 2 million cycles Ordering Information 2.5 MHz — 7.5 kV Weight, Nominal — 16 MHz — 7 kV 25.5 g (0.9 oz.) 32 MHz — 5 kV Sample Part Number K47 A3 3 4 Continuous Carry Current, Max. — Series: DC or 60 Hz — 12 A 2.5 MHz — 10 A Contact Form: 16 MHz — 5 A A = SPST-NO B = SPST-NC 32 MHz — 3 A Coil Voltage: Coil Hi-Pot (Vrms, 60 Hz) — 500 A 2 = 12 Vdc, Bus Wire Contact Capacitance — 3 = 26.5 Vdc, Bus Wire Between Open Contacts — 1.2 pF Open Contacts to Ground — 1.2 pF High Voltage Connections: 3 = Solder Connection For factory-direct application assistance, Mounting: *See page 7-87 for mounting dial 800-253-4560, ext. 2055, or 2 = Flanged 4 = Standard methods. 805-220-2055. 7–63 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays HC Series — 8 kV Relays HC-2 No Load Switching HC-4 Make & Break Load Switching Product Facts for HC-2 n Vacuum dielectric and copper contacts for high current carry rating of 25 Amps n Not designed for power switching Product Facts for HC-4 n Stable, low contact n Tungsten contacts for long n Meets requirements of resistance life in power switching MIL-R-83725 n Meets requirements of applications MIL-R-83725 n Vacuum dielectric for arc suppression when making or breaking a load HC-6 Make Only Load Switching Product Facts for HC-6 n Tungsten contacts for switching high in-rush loads n SF-6 gas-filled for capacitive discharge applications n Suitable for ESD testing applications n Tungsten contacts for long life in power switching applications Product Specifications for Shock, 11ms, 1/2 Sine (Peak) — 50 g HC-2, HC-4 and HC-6 Coil Data Vibration — Contact Arrangement — SPDT Peak — 10 g (55 to 2000 Hz) Nominal Volts DC 12 Vdc 26.5 Vdc 115 Vdc Contact Form — C Operating Ambient Temperature Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Test Voltage, DC or 60 Hz (Peak) — Range — -55°C to +125°C Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc 10 kV Mechanical Life — Coil Resistance (±10%) 80 Ω 335 Ω 6000 Ω Rated Operating Voltage (Peak) — HC-2 and HC-4 — 2 million cycles DC or 60 Hz — 8 kV Ratings listed are for 25°C, sea level conditions HC-6 — 1 million cycle Continuous Carry Current, Max. — Weight, Nominal — DC or 60 Hz — HC-2 — 25 A RMS 39.69 g (1.4 oz.) HC-4 — 15 A RMS HC-6 — 8 A RMS *Contact resistance for gas-filled Ordering Information Coil Hi-Pot (Vrms, 60 Hz) — 500 A RMS relays is measured at 28 Vdc, 1 Amp Contact Capacitance — Between Open Contacts — N/A Sample Part Number HC- 6 /12Vdc Open Contacts to Ground — N/A Series: Contact Resistance, Max. — HC-2 — 0.01 ohm Model: HC-4 — 0.02 ohm 24 6 HC-6 — 0.5 ohm* Coil Voltage: Operate Time, Max. — 6 ms For factory-direct application assistance, Blank = 26.5 Vdc Release Time, Max. — 6 ms dial 800-253-4560, ext. 2055, or /12Vdc = 12 Vdc 805-220-2055. /115Vdc = 115 Vdc 7–64 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays H-18 Series Make & Break Load Switching — 8 kV Relays Product Facts n Smallest DPDT high voltage relay n Vacuum dielectric for power switching low current loads n 8 kV rating; carries 2 Amps at 32 MHz n Tungsten contacts for power switching low current loads n Meets requirements of MIL-R-83725 Continuous Carry Current, Max. — Shock, 11ms, 1/2 Sine (Peak) — Product Specifications DC or 60 Hz — 10 A 30 g Contact Arrangement — 2.5 MHz — 7 A Vibration — DPDT 16 MHz — 3 A Peak — 10 g (55 to 500 Hz) Contact Form — 2C 32 MHz — 2 A Operating Ambient Temperature Test Voltage, DC or 60 Hz (Peak) — Coil Hi-Pot (Vrms, 60 Hz) — 500 A Range — -55°C to +125°C 10 kV Contact Capacitance — Mechanical Life — 1 million cycles Rated Operating Voltage (Peak) — Between Open Contacts — 0.8 pF Weight, Nominal — DC or 60 Hz — 8 kV Open Contacts to Ground — 1.5 pF 70.87 g (2.5 oz.) 2.5 MHz — 5 kV Contact Resistance, Max. — 16 MHz — 3 kV 0.02 ohm 32 MHz — 2 kV Operate Time, Max. — 15 ms Release Time, Max. — 15 ms Coil Data Ordering Information Volts, Nominal DC 12 V 26.5 V 115 V 7 Sample Part Number H-18 /12Vdc Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Series: Coil Resistance (±10%) 60 Ω 250 Ω 3500 Ω Model: H-18 Coil Voltage: Blank = 26.5 Vdc /12Vdc = 12 Vdc /115Vdc = 115 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–65 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K44P Make & Break Load Switching — 8 kV Relays Product Facts n Single pole, single throw contacts with latching actuator n Vacuum dielectric for power switching low current loads n 20 G vibration rating n Carries 50 Amps at DC n Space rated versions available n Meets requirements of MIL-R-83725 Product Specifications Coil Data Contact Arrangement — Volts, Nominal 26.5 Vdc SPST-Latching Latch & Reset, Max. 23 Vdc Contact Form — P Dropout N/A Test Voltage, DC or 60 Hz (Peak) — Coil Resistance (±10%) 155Ω 10 kV Ratings listed are for 25°C, sea level Rated Operating Voltage (Peak) — conditions DC or 60 Hz — 8 kV 2.5 MHz — 7 kV 16 MHz — 6 kV 32 MHz — 4 kV Continuous Carry Current, Max. — DC or 60 Hz — 50 A 2.5 MHz — 40 A Ordering Information 16 MHz — 25 A Sample Part Number K44 P3 3 4 32 MHz — 20 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A Series: Contact Capacitance — Contact Form: Between Open Contacts — 2.5 pF Open Contacts to Ground — 2.8 pF P = SPST-Latching Contact Resistance, Max. — Coil Voltage: 0.01 ohm 3 = 26.5 Vdc, Bus Wire Operate Time, Max. — 5 ms High Voltage Connections: Release Time, Max. — N/A 3 = Solder Connection Shock, 11ms, 1/2 Sine (Peak) — 50 g Mounting: 2 = Flanged 4 = Standard Vibration — Peak — 20 g (55 to 2000 Hz) *See page 7-87 for mounting methods. Operating Ambient Temperature Range — -55°C to +85°C Mechanical Life — 1 million cycles Weight, Nominal — 59.53 g (2.1 oz.) For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–66 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K81 A/B Series Make & Break Load Switching — 10 kV Relays Product Facts n 10 kV PC board-mount relay n Vacuum dielectric for power switching low current loads n Flying leads or PCB mount for high voltage connections n Meets requirements of MIL-R-83725 n Completely sealed; suitable for test equipment n Panel mount available for ease of mounting Operating Ambient Temperature Product Specifications Coil Data Range — -55°C to +85°C Contact Arrangement — Volts, Nominal DC 12 V 26.5 V 115 V Mechanical Life K81A — SPST-NO Pickup, Max. 8 Vdc 16 Vdc 80 Vdc — 2 million cycles K81B — SPST-NC Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Weight, Nominal — Contact Form — Coil Resistance (±10%) 70 Ω 290 Ω 4700 Ω 56.7 g (2 oz.) K81A — A Ratings listed are for 25°C, sea level conditions K81B — B Test Voltage, DC or 60 Hz (Peak) — Notes: 11 kV Ordering Information 1. PC pin versions carry 5 or 20 Rated Operating Voltage (Peak) — Amps, see part number at right. Sample Part Number K81 A3 3 5 Flying lead and panel versions DC or 60 Hz — 10 kV 7 carry 30 Amp. Continuous Carry Current, Max. — Series: *Power terminal on 20 Amp version 1 DC or 60 Hz — 5 A, 20 A or 30 A is a larger diameter than on the Contact Form: Coil Hi-Pot (Vrms, 60 Hz) — N/A 5 Amp version (.025 = 5 Amp, A = SPST-NO B = SPST-NC Contact Resistance, Max. — .064 = 20 Amp) 0.03 ohm Coil Voltage: 2 = 12 Vdc, PC Board 3 = 26.5 Vdc, PC Board Operate Time, Max. — 10 ms 5 = 115 Vdc, PC Board Release Time, Max. — 10 ms A = 12 Vdc, Stud Terminals, Panel Mount Shock, 11ms, 1/2 Sine (Peak) — B = 26.5 Vdc, Stud Terminals, Panel Mount 30 g C = 115 Vdc, Stud Terminals, Panel Mount Vibration — Peak — 10 g (55 to 500 Hz) High Voltage Connections: A* = PCB Solder Connection — 20 Amp 3 = PCB Solder Connection — 5 Amp 4 = Flying Leads 5 = Stud Terminals For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 5 = PC Board 7 = Panel Mount 7–67 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K81C Series Make & Break Load Switching — 10 kV Relays Product Facts n SPDT version of K81 n Vacuum dielectric for power switching low current loads n Flying lead version will carry 10 Amps continuous current n PCB mount version will carry 5 Amps continuous current Continuous Carry Current, Max. — Shock, 11ms, 1/2 Sine (Peak) — Product Specifications DC or 60 Hz — See Note 1 30 g Contact Arrangement — Coil Hi-Pot (Vrms, 60 Hz) — N/A Vibration — SPDT Contact Resistance, Max. — Peak — 10 g (55 to 500 Hz) Contact Form — C 0.05 ohm Operating Ambient Temperature Test Voltage, DC or 60 Hz (Peak) — Operate Time, Max. — 10 ms Range — -55°C to +85°C 11 kV Release Time, Max. — 10 ms Mechanical Life — 2 million cycles Rated Operating Voltage (Peak) — Weight, Nominal — DC or 60 Hz — 10 kV 70.87 g (2.5 oz.) Note: 1. 5 Amp carry for PC pin versions. 30 Amp carry for flying lead versions. Coil Data Ordering Information Volts, Nominal DC 12 V 26.5 V 115 V Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Sample Part Number K81 C3 3 5 Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Series: Coil Resistance (±10%) 70 Ω 290 Ω 4700 Ω Contact Form: Ratings listed are for 25°C, sea level conditions C = SPDT Coil Voltage: 2 = 12 Vdc, PC Board 3 = 26.5 Vdc, PC Board 5 = 115 Vdc, PC Board High Voltage Connections: 3 = PCB Solder Connection 4 = Flying Leads For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 5 = PC Board 7–68 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K43 Series Make & Break Load Switching — 10 kV Relays K43A and K43B Product Facts for K43A and K43B n 10 kV, 25 Amps continuous current relay n RF ratings to 32 MHz n Vacuum dielectric for power switching low current loads n 2 million cycle mechanical life n QPL versions available, M83725/17 & M83725/10 K43C Product Facts for K43C n SPDT version of K43 n Vacuum dielectric for power switching low current loads n Flange mounting available n Carries 10 Amps at 32 MHz n Meets requirements of MIL-R-83725 n QPL version available, M83725/16 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Contact Resistance, Max. — Product Specifications for Coil Data 0.02 ohm K43A, K43B and K43C Volts, Nominal DC 12 V 26.5 V 115 V Operate Time, Max. — 10 ms Contact Arrangement — Pickup, Max. 8 Vdc 16 Vdc 80 Vdc K43A — SPST-NO Release Time, Max. — 10 ms Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc K43B — SPST-NC Shock, 11ms, 1/2 Sine (Peak) — Coil Resistance (±10%) 70 Ω 290 Ω 4700 Ω K43C — SPDT 50 g Ratings listed are for 25°C, sea level conditions Contact Form — Vibration — K43A — A Peak — 10 g (55 to 2000 Hz) K43B — B 7 Operating Ambient Temperature K43C — C Ordering Information Range — -55°C to +125°C Test Voltage, DC or 60 Hz (Peak) — Sample Part Number K43 A3 3 4 Mechanical Life — 2 million cycles 11 kV Weight, Nominal — Series: Rated Operating Voltage (Peak) — 28.35 g (1 oz.) DC or 60 Hz — 10 kV Contact Form: 2.5 MHz — 7 kV A = SPST-NO B = SPST-NC C = SPDT 16 MHz — 6 kV 32 MHz — 4 kV Coil Voltage: 2 = 12 Vdc, Bus Wire 3 = 26.5 Vdc, Bus Wire Continuous Carry Current, Max. — DC or 60 Hz — 25 A 5 = 115 Vdc, Bus Wire 7 = 12 Vdc, Turret Terminal* 2.5 MHz — 20 A 8 = 26.5 Vdc, Turret Terminal* 16 MHz — 13 A 9 = 115 Vdc, Turret Terminal* 32 MHz — 10 A High Voltage Connections: Coil Hi-Pot (Vrms, 60 Hz) — 500 A 3 = Solder Connection *See page 7-87 for turret Contact Capacitance — terminal dimensions and Between Open Contacts — 1.2 pF Mounting*: Open Contacts to Ground — 1.2 pF mounting methods. 2 = Flanged 4 = Standard 7–69 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K43 Series Make & Break Load Switching — 10 kV Relays (Continued) KILOVAC K43P Make & Break Load Switching Product Facts for K43P n High power rating; 24 Amps DC continuous current carry n Vacuum dielectric for power switching low current loads n Low power consumption n Fast operating: 5 millisecond operate time n Meets requirements of MIL-R-83725 KILOVAC K43R Make & Break Load Switching Product Facts for K43R n Single pole, double throw contacts with latching actuator n Vacuum dielectric for power switching low current loads n Carries 6 Amps at 32 MHz n Meets requirements of MIL-R-83725 Contact Resistance, Max. — Product Specifications for Coil Data 0.02 ohm K43P and K43R Volts, Nominal 26.5 Vdc Operate Time, Max. — Contact Arrangement — Latch & Reset, Max. 16 Vdc K43P — 5 ms K43P — SPST-Latching Dropout N/A K43R — 6 ms K43R — SPDT-Latching Coil Resistance (±10%) 80Ω Release Time, Max. — N/A Contact Form — Ratings listed are for 25°C, sea level K43P — P Shock, 11ms, 1/2 Sine (Peak) — conditions K43R — R 30 g Test Voltage, DC or 60 Hz (Peak) — Vibration — 11 kV Peak — 7 g (55 to 2000 Hz) Rated Operating Voltage (Peak) — Operating Ambient Temperature DC or 60 Hz — 10 kV Range — -55°C to +125°C 2.5 MHz — 7 kV Mechanical Life — 1 million cycles Ordering Information 16 MHz — 6 kV Weight, Nominal — 32 MHz — 4 kV 28.35 g (1 oz.) Sample Part Number K43 P3 3 4 Continuous Carry Current, Max. — DC or 60 Hz — 24 A Series: 2.5 MHz — 16 A Contact Form: 16 MHz — 9 A P = SPST-Latching R = SPDT-Latching 32 MHz — 6 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A Coil Voltage: Contact Capacitance — 3 = 26.5 Vdc, Bus Wire Between Open Contacts — 1.2 pF High Voltage Connections: Open Contacts to Ground — 1.2 pF 3 = Solder Connection For factory-direct application assistance, *See page 7-87 for mounting Mounting: dial 800-253-4560, ext. 2055, or methods. 2 = Flanged 4 = Standard 805-220-2055. 7–70 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays H-14/16 Series Make & Break Load Switching — 12 kV Relays H-14 Product Facts for H-14 n Double pole, double throw contacts n Vacuum dielectric for power switching low current loads n 30 Amps DC continuous current rating n Corona shield high voltage terminals available n Meets requirements of MIL-R-83725 H-16 Product Facts for H-16 n 12 kV rating; isolates 5 kV at 32 MHz n Vacuum dielectric for power switching low current loads n Double pole, double throw contacts n Widely used as a transmit/receive switch n Meets requirements of MIL-R-83725 Contact Capacitance — Product Specifications for Coil Data Between Open Contacts — 1 pF H-14 and H-16 Nominal Volts DC 12 Vdc 26.5 Vdc 115 Vdc Open Contacts to Ground — 2.5 pF Contact Arrangement — DPDT Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Contact Resistance, Max. — Contact Form — 2C Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc H-14 — 0.015 ohm Coil Resistance (±10%) 24 Ω 120 Ω 2000 Ω Test Voltage, DC or 60 Hz (Peak) — H-16 — 0.03 ohm 15 kV Ratings listed are for 25°C, sea level conditions Operate Time, Max. — 20 ms Rated Operating Voltage (Peak) — Release Time, Max. — 20 ms 7 DC or 60 Hz — 12 kV Shock, 11ms, 1/2 Sine (Peak) — 2.5 MHz — 10 kV 20 g 16 MHz — 8 kV 32 MHz — 5 kV Vibration — Peak — 10 g (55 to 500 Hz) Continuous Carry Current, Max. — DC or 60 Hz — 30 A Operating Ambient Temperature Ordering Information 2.5 MHz — H-14 — 15 A Range — -55°C to +125°C H-16 — 10 A Mechanical Life 16 MHz — H-14 — 10 A 6 Sample Part Number H- 14 /12Vdc (Operations x 10 ) — H-16 — 6 A H-14 — 1 million cycles 32 MHz — H-14 — 8 A Series: H-16 — 500,000 cycles H-16 — 4 A Weight, Nominal — Model: Coil Hi-Pot (Vrms, 60 Hz) — 500 A H-14 — 226.8 g (8 oz.) 14 16 H-16 — 170.1 g (6 oz.) Coil Voltage: For factory-direct application assistance, Blank = 26.5 Vdc dial 800-253-4560, ext. 2055, or /12Vdc = 12 Vdc 805-220-2055. /115Vdc = 115 Vdc 7–71 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays H-8 Make & Break Load Switching — 15 kV Relays Product Facts n Single pole, double throw contacts n Vacuum dielectric for power switching low current loads n 30 Amps DC continuous current rating n Corona shield high voltage terminals available n Meets requirements of MIL-R-83725 Continuous Carry Current, Max. — Shock, 11ms, 1/2 Sine (Peak) — Product Specifications DC or 60 Hz — 15 A RMS 30 g Contact Arrangement — 2.5 MHz — 10 A RMS Vibration — SPDT 16 MHz — 6 A RMS Peak — 10 g (55 to 500 Hz) Contact Form — C 32 MHz — 4 A RMS Operating Temperature Range — Test Voltage, DC or 60 Hz (Peak) — Coil Hi-Pot (Vrms, 60 Hz) — 500 A RMS -55°C to +125°C 20 kV Contact Capacitance — Mechanical Life — 1 million cycles Rated Operating Voltage (Peak) — Between Open Contacts — 1 pF Weight, Nominal — DC or 60 Hz — 15 kV Open Contacts to Ground — 1.5 pF 85 g (3 oz.) 2.5 MHz — 12 kV Contact Resistance, Max. — 16 MHz — 10 kV 0.015 ohm 32 MHz — 5 kV Operate Time, Max. — 15 ms Release Time, Max. — 15 ms Coil Data Volts, Nominal DC 12 V 26.5 V 115 V Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Resistance (±10%) 60 Ω 265 Ω 3500 Ω For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–72 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays KC Series Make & Break Load Switching — 15 kV Relays KC-14 KC-18 Product Facts for KC-14 and KC-18 n Specifically designed for load switching applications n Can power switch and isolate loads n Replaces KILOVAC KC-8 and KC-12 n Meets requirements of MIL-R-83725 *Hot Switching, Resistive Load Life Load Life Voltage Current Operations 330 Vdc 17 Amps 10,000 330 Vdc 5 Amps 100,000 Shock, 11ms, 1/2 Sine (Peak) — Product Specifications for 5,000 Vdc 2 Amps 100,000 50 g KC-14 and KC-18 10,000 Vdc 1 Amps 50,000 Vibration — Contact Arrangement — SPDT Peak — 10 g (55 to 500 Hz) *Ratings are for normally open contacts only. No testing has been performed Contact Form — C on normally closed contacts. Operating Ambient Temperature Test Voltage, DC or 60 Hz (Peak) — 7 Range — -55°C to +125°C 17 kV Coil Data Mechanical Life — 1 million cycles Rated Operating Voltage (Peak) — Volts, Nominal DC 12 V 26.5 V 115 V Weight, Nominal — 85 g (3 oz.) DC or 60 Hz — 15 kV Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Continuous Carry Current, Max. — Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc DC or 60 Hz — 30 A Coil Resistance (±10%) 48 Ω 180 Ω 2900 Ω Coil Hi-Pot (Vrms, 60 Hz) — 500 A Ratings listed are for 25°C, sea level conditions Contact Capacitance — Between Open Contacts — 0.5 pF Open Contacts to Ground — 1 pF Ordering Information Contact Resistance, Max. — Sample Part Number KC- 18 /12Vdc 0.025 ohm Series: Operate Time, Max. — 15 ms Release Time, Max. — 9 ms Model: 14 18 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Coil Voltage: 805-220-2055. Blank = 26.5 Vdc /12Vdc = 12 Vdc /115Vdc = 115 Vdc 7–73 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KC Series Make & Break Load Switching — 15 kV Relays (Continued) KC-2 No Load Switching Product Facts n Vacuum dielectric for low and stable contact resistance n Carries 50 Amps at DC; 10 Amps at 32 MHz n Not designed for power switching KC-8 Product Facts for KC-8 n Not recommended for new design. See KC-14 on page 7-82 for replacement. KC-11 No Load Switching Product Facts n Threaded base version of KC-2 n Vacuum dielectric for low leakage current applications KC-12 Product Facts n Not recommended for new design. See KC-18 on page 7-67 for replacement. n Vacuum dielectric for power switching low current loads Contact Capacitance — Product Specifications for Coil Data Between Open Contacts — 0.5 pF KC-2, KC-8, KC-11 and KC-12 Nominal Volts DC 12 Vdc 26.5 Vdc 115 Vdc Open Contacts to Ground — 1 pF Contact Arrangement — SPDT Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Contact Resistance, Max. — Contact Form — C Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc KC-2 and KC-11 — 0.012 ohm Coil Resistance (±10%) Test Voltage, DC or 60 Hz (Peak) — KC-8 and KC-12 — 0.025 ohm KC-2 and KC-11 60 Ω 250 Ω 3500 Ω 17 kV KC-8 and KC-12 48 Ω 180 Ω 2900 Ω Operate Time, Max. — 15 ms Rated Operating Voltage (Peak) — Release Time, Max. — 9 ms Ratings listed are for 25°C, sea level conditions DC or 60 Hz — 15 kV Shock, 11ms, 1/2 Sine (Peak) — 2.5 MHz — KC-2 and KC-11 — 12 kV 50 g 16 MHz — KC-2 and KC-11 — 9 kV 32 MHz — KC-2 and KC-11 — 7 kV Vibration — Peak — 10 g (55 to 500 Hz) Continuous Carry Current, Max. — Operating Ambient Temperature Ordering Information DC or 60 Hz — KC-2 and KC-11 — 50 A Range — -55°C to +125°C KC-8 and KC-12 — 30 A Mechanical Life — 1 million cycles 2.5 MHz — KC-2 and KC-11 — 30 A Sample Part Number KC- 2 /12Vdc Weight, Nominal — 16 MHz — KC-2 and KC-11 — 17 A 85 g (3 oz.) 32 MHz — KC-2 and KC-11 — 10 A Series: Coil Hi-Pot (Vrms, 60 Hz) — 500 A Model: 28 11 12 For factory-direct application assistance, Coil Voltage: dial 800-253-4560, ext. 2055, or Blank = 26.5 Vdc /12Vdc = 12 Vdc /115Vdc = 115 Vdc 805-220-2055. 7–74 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays KC Series Make Only Load Switching — 15 kV Relays (Continued) KC-15 Product Facts n SF-6 gas-filled for power switching on the “make” n Long load life in capacitive discharge n Recommended for ESD testing and safety interlock applications n Meets requirements of MIL-R-83725 KC-16 Product Facts n Threaded base version of KC-15 n SF-6 gas-filled for power switching on the “make” n 15 kV rating n Meets requirements of MIL-R-83725 Operating Ambient Temperature Product Specifications for Coil Data Range — -55°C to +125°C KC-15 and KC-16 Volts, Nominal DC 12 V 26.5 V 115 V Mechanical Life — 1 million cycles Contact Arrangement — SPDT Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Weight, Nominal — 85 g (3 oz.) Contact Form — C Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Resistance (±10%) 48 Ω 180 Ω 2900 Ω Test Voltage, DC or 60 Hz (Peak) — Note: *Contact resistance for gas-filled 17 kV Ratings listed are for 25°C, sea level conditions relays measured 28 Vdc, 1 Amp Rated Operating Voltage (Peak) — DC or 60 Hz — 15 kV Continuous Carry Current, Max. — DC or 60 Hz — 12 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A 7 Contact Capacitance — Ordering Information Between Open Contacts — N/A Open Contacts to Ground — N/A Sample Part Number KC- 15 /12Vdc Contact Resistance, Max. — 1.0 ohm* Series: Operate Time, Max. — 15 ms Model: Release Time, Max. — 9 ms 15 Shock, 11ms, 1/2 Sine (Peak) — 16 50 g Coil Voltage: Vibration — Blank = 26.5 Vdc Peak — 10 g (55 to 500 Hz) /12Vdc = 12 Vdc /115Vdc = 115 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–75 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays H-26 Series Make & Break Load Switching — 15 kV Relays Product Facts n Highly reliable four pole double throw relay n Used to switch multiple loads and for polarity reversal n Vacuum dielectric for power switching low current loads n Meets requirements of MIL-R-83725 Contact Capacitance — Product Specifications Between Open Contacts — 1 pF Contact Arrangement — 4PDT Open Contacts to Ground — 2.5 pF Contact Form — 4C Contact Resistance, Max. — Test Voltage, DC or 60 Hz (Peak) — 0.02 ohm 17 kV Operate Time, Max. — 30 ms Rated Operating Voltage (Peak) — Release Time, Max. — 30 ms DC or 60 Hz — 15 kV Shock, 11ms, 1/2 Sine (Peak) — 2.5 MHz — 12 kV 30 g 16 MHz — 10 kV 32 MHz — 7 kV Vibration — Peak — 10 g (55 to 500 Hz) Continuous Carry Current, Max. — DC or 60 Hz — 30 A Operating Ambient Temperature 2.5 MHz — 10 A Range — -55°C to +125°C 16 MHz — 6 A Mechanical Life — 100,000 cycles 32 MHz — 4 A Weight, Nominal — 340 g (12 oz.) Coil Hi-Pot (Vrms, 60 Hz) — 500 A Coil Data Volts, Nominal DC 12 V 26.5 V 115 V Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Resistance (±10%) N/A 130 Ω 2100 Ω Ratings listed are for 25°C, sea level conditions Ordering Information Sample Part Number H-26 /12Vdc Model: H-26 Coil Voltage: Blank = 26.5 Vdc /12Vdc = 12 Vdc /115Vdc = 115 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–76 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays H-19/17 Series Make & Break Load Switching — 20/25 kV Relays H-19 Product Facts n 20 kV operating voltage n Vacuum dielectric and tungsten contacts for power switching low current loads n Double pole, double throw contacts n Available with corona shield connectors n Meets requirements of MIL-R-83725 H-17 Product Facts n Will isolate 12 kV at 32 MHz n Tungsten contacts suitable for power switching low current loads n Available with corona shield connectors n Meets requirements of MIL-R-83725 n QPL version available, M83725/2 16 MHz — H-19 — 9 A Product Specifications for Coil Data H-17 — 10 A H-19 and H-17 Nominal Volts DC 12 Vdc 26.5 Vdc 115 Vdc 32 MHz — H-19 — 6 A Contact Arrangement — Pickup, Max. 8 Vdc 16 Vdc 80 Vdc H-17 — 8 A H-19 — DPDT Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Hi-Pot (Vrms, 60 Hz) — 500 A H-17 — SPDT Coil Resistance (±10%) Contact Capacitance — H-19 48 Ω 225 Ω 2100 Ω Contact Form — Between Open Contacts — 1 pF H-17 24 Ω 120 Ω 2900 Ω H-19 — 2C Open Contacts to Ground — 2.5 pF H-17 — C Ratings listed are for 25°C, sea level conditions Contact Resistance, Max. — Test Voltage, DC or 60 Hz (Peak) — 0.015 ohm H-19 — 25 kV Operate Time, Max. — H-17 — 30 kV 7 H-19 — 30 ms Rated Operating Voltage (Peak) — H-17 — 25 ms DC or 60 Hz — H-19 — 20 kV Ordering Information Release Time, Max. — H-17 — 25 kV H-19 — 20 ms 2.5 MHz — H-19 — 15 kV H-17 — 25 ms H-17 — 20 kV Sample Part Number H- 17 /12Vdc 16 MHz — H-19 — 10 kV Shock, 11ms, 1/2 Sine (Peak) — Series: H-17 — 15 kV H-19 — 30 g 32 MHz — H-19 — 7 kV H-17 — 20 g Model: H-17 — 12 kV Vibration — H-19 Continuous Carry Current, Max. — Peak — 10 g (55 to 500 Hz) H-17 DC or 60 Hz — 30 A Operating Ambient Temperature 2.5 MHz — H-19 — 18 A Coil Voltage: Range — -55°C to +125°C H-17 — 16 A Blank = 26.5 Vdc Mechanical Life — 1 million cycles /12Vdc = 12 Vdc Weight, Nominal — /115Vdc = 115 Vdc For factory-direct application assistance, H-19 — 241 g (8.5 oz.) dial 800-253-4560, ext. 2055, or H-17 — 198.4 g (7 oz.) 805-220-2055. 7–77 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K62 Series Make & Break Load Switching — 25 kV Relays K62A and K62B Product Facts n 25 kV relay with flying leads for ease of installation n Vacuum dielectric and tungsten contacts for power switching low current loads n Meets requirements of MIL-R-83725 K62C Product Facts n SPDT version of K62 n Vacuum dielectric for power switching low current loads n Carries 18 Amps continuous current n Meets requirements of MIL-R-83725 Shock, 11ms, 1/2 Sine (Peak) — Product Specifications for Coil Data 20 g K62A, K62B and K62C Volts, Nominal DC 12 V 26.5 V 115 V Vibration — Contact Arrangement — Pickup, Max. 9 Vdc 18 Vdc 90 Vdc Peak — 10 g (55 to 500 Hz) K62A — SPST-NO Dropout .5-5 Vdc 1-10 Vdc 5-55 Vdc K62B — STST-NC Operating Ambient Temperature Coil Resistance (±10%) 30 Ω 125 Ω 2400 Ω K62C — SPDT Range — -55°C to +85°C Ratings listed are for 25°C, sea level conditions Contact Form — Mechanical Life — 1 million cycles K62A — A Weight, Nominal — 340 g (12 oz.) K62B — B K62C — C Ordering Information Test Voltage, DC or 60 Hz (Peak) — 30 kV Sample Part Number K62 A7 4 1 Rated Operating Voltage (Peak) — Series: DC or 60 Hz — 25 kV Contact Form: Continuous Carry Current, Max. — A = SPST-NO B = SPST-NC C = SPDT DC or 60 Hz — 18 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A Coil Voltage: 7 = 12 Vdc, Turret Terminal Contact Resistance, Max. — 0.50 ohm 8 = 26.5 Vdc, Turret Terminal 9 = 115 Vdc, Turret Terminal Operate Time, Max. — 15 ms Release Time, Max. — 15 ms High Voltage Connections: 4 = Flying Leads, 12" 7 = Flying Leads, 72" 8 = Flying Leads, 36" For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 1 = Threaded 7–78 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays KC-Series No Load Switching — 25 kV Relays KC-20 Product Facts n Rugged, high current carry ceramic relay n Carries 30 Amps at 32 MHz n Copper contacts; not designed for power switching n Meets requirements of MIL-R-83725 KC-30 Product Facts n Normally closed version of KC-20 n Carries 55 Amps DC n Vacuum dielectric for low leakage current applications 16 MHz — KC-20 — 40 A Product Specifications for Coil Data KC-30 — 20 A KC-20 and KC-30 Volts, Nominal DC 12 V 26.5 V 115 V 32 MHz — KC-20 — 30 A Contact Arrangement — Pickup, Max. 8 Vdc 16 Vdc 80 Vdc KC-30 — 15 A KC-20 — SPST-NO Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Hi-Pot (Vrms, 60 Hz) — 500 A KC-30 — SPST-NC Coil Resistance (±10%) 24 Ω 120 Ω 2000 Ω Contact Capacitance — Contact Form — Between Open Contacts — 2.5 pF Ratings listed are for 25°C, sea level conditions KC-20 — X Open Contacts to Ground — 2.5 pF KC-30 — Y Contact Resistance, Max. — Test Voltage, DC or 60 Hz (Peak) — KC-20 — 0.005 ohm KC-20 — 30 kV KC-30 — 0.01 ohm KC-30 — 28 kV Operate Time, Max. — 18 ms 7 Rated Operating Voltage (Peak) — Release Time, Max. — DC or 60 Hz — KC-20 — 28 kV KC-20 — 10 ms KC-30 — 25 kV Ordering Information KC-30 — 20 ms 2.5 MHz — 22 kV 16 MHz — KC-20 — 12 kV Shock, 11ms, 1/2 Sine (Peak) — Sample Part Number KC- 20 /12Vdc KC-30 — 10 kV 30 g 32 MHz — KC-20 — 10 kV Vibration — Series: KC-30 — 9 kV Peak — 10 g (55 to 500 Hz) Model: Continuous Carry Current, Max. — Operating Ambient Temperature DC or 60 Hz — KC-20 — 110 A KC-20 Range — -55°C to +125°C KC-30 — 55 A KC-30 Mechanical Life — 2 million cycles 2.5 MHz — KC-20 — 60 A Weight, Nominal — Coil Voltage: KC-30 — 30 A 340 g (12 oz.) Blank = 26.5 Vdc /12Vdc = 12 Vdc /115Vdc = 115 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–79 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KC-Series — 25 kV Relays KC-22, KC-32 Make & Break Load Switching Product Facts for KC-22 n Tungsten contacts for power switching Product Facts for KC-32 n Normally closed version of KC-22 n Vacuum dielectric for power switching low current loads KC-28, KC-38 Make Only Load Switching Product Facts for KC-28 n SF-6 gas-filled for capacitive discharge and “make only” applications n Capable of switching 2000 Amps peak capacitive discharge for 400 nanoseconds Product Facts for KC-38 n Normally closed version of KC-28 n SF-6 gas-filled for capacitive Continuous Carry Current, Max. — Contact Resistance, Max. — Product Specifications for discharge and “make only” DC or 60 Hz — KC-22 — 65 A KC-22 — 0.005 ohm KC-22, KC-32, KC-28 & KC-38 applications KC-33 — 45 A KC-33 — 0.01 ohm Contact Arrangement — KC-28 — 30 A KC-28 — 1.0 ohm* KC-22 and KC-28 — SPST-NO KC-38 — 15 A KC-38 — 1.0 ohm* KC-32 and KC-38 — SPST-NC Coil Hi-Pot (Vrms, 60 Hz) — 500 A Operate Time, Max. — 18 ms Contact Form — Contact Capacitance — Release Time, Max. — KC-22 and KC-28 — X Between Open Contacts — KC-22 and KC-28 — 10 ms KC-32 and KC-38 — Y KC-22 and KC-32 — 2.5 pF KC32 and KC-38 — 20 ms Test Voltage, DC or 60 Hz (Peak) — Open Contacts to Ground — Shock, 11ms, 1/2 Sine (Peak) — 28 kV KC-22 and KC-32 — 2.5 pF 30 g Rated Operating Voltage (Peak) — Vibration — DC or 60 Hz — 25 kV Peak — 10 g (55 to 500 Hz) Operating Ambient Temperature Range — -55°C to +125°C Mechanical Life — 2 million cycles Weight, Nominal — 340 g (12 oz.) Coil Data Volts, Nominal DC 12 V 26.5 V 115 V Ordering Information Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Sample Part Number KC- 22 /12Vdc Coil Resistance (±10%) 24 Ω 120 Ω 2000 Ω Series: Ratings listed are for 25°C, sea level conditions Model: KC-22 KC-32 KC-28 KC-38 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Coil Voltage: 805-220-2055. Blank = 26.5 Vdc /12Vdc = 12 Vdc /115Vdc = 115 Vdc 7–80 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays H-23/24 Series Make & Break Load Switching — 30 kV Relay (Not recommended for new designs) Product Facts n See K61 or K62 series for latest generation products n Vacuum dielectric for power switching low current loads Product Specifications Contact Capacitance — Between Open Contacts — N/A Contact Arrangement — Open Contacts to Ground — N/A H-23 — SPST-NC H-24 — SPST-NO Contact Resistance, Max. — 0.015 ohm Contact Form — H-23 — B Operate Time, Max. — 30 ms H-24 — A Release Time, Max. — 20 ms Test Voltage, DC or 60 Hz (Peak) — Shock, 11ms, 1/2 Sine (Peak) — 35 kV 20 g Rated Operating Voltage (Peak) — Vibration — DC or 60 Hz — 30 kV Peak — 10 g (55 to 500 Hz) 2.5 MHz — 24 kV Operating Ambient Temperature 16 MHz — 18 kV Range — -55°C to +125°C 32 MHz — 7 kV Mechanical Life — 1 million cycles Continuous Carry Current, Max. — Weight, Nominal — 198.4 g (7 oz.) DC or 60 Hz — 30 A 2.5 MHz — 20 A 16 MHz — 12 A 32 MHz — 7 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A Coil Data Volts, Nominal DC 12 V 26.5 V 115 V Pickup, Max. 8 Vdc 16 Vdc 80 Vdc Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Resistance (±10%) 24 120 Ω 2000 Ω Ratings listed are for 25°C, sea level conditions 7 Ordering Information Sample Part Number H- 23 /12Vdc Series: Model: H-23 H-24 Coil Voltage: Blank = 26.5 Vdc For factory-direct application assistance, /12Vdc = 12 Vdc dial 800-253-4560, ext. 2055, or /115Vdc = 115 Vdc 805-220-2055. 7–81 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KP61 Series — 35 kV Relays Product Facts n SF-6 gas-filled relay is excellent for capacitive discharge applications n Widely used in test equipment and medical instruments n Fully operable in air and suitable for adverse environments n Contact forms A, B & C n 35 kV rating in compact, durable package n Lower cost version of K61 series Product Specifications Vibration — Peak — 10 g (55 to 500 Hz) Contact Arrangement/Form — SPST-NO / A Operating Ambient Temperature SPST-NC / B Range — -55°C to +85°C SPDT / C Mechanical Life — 1 million cycles Test Voltage, DC or 60 Hz (Peak) — Weight, Nominal — 297.7g (10.5 40 kV oz.) Rated Operating Voltage (Peak) — DC or 60 Hz — 35 V Continuous Carry Current, Max. — DC or 60 Hz — 10 A Contact Resistance, Max. — 1.0Ω Shock, 11ms, 1/2 Sine (Peak) — 20 g Coil Data Volts, Nominal DC 12 V 26.5 V 115 V Pickup, Max. 30 Vdc 125 Vdc 2000 Vdc Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc Coil Resistance (±10%) 24 120 Ω 2000 Ω Ratings listed are for 25°C, sea level conditions Ordering Information Sample Part Number K61 C8 4 1 Series: Contact Form: A = SPST-NO B = SPST-NC C = SPDT Coil Voltage: 7 = 12 Vdc, Turret Terminal 8 = 26.5 Vdc, Turret Terminal 9 = 115 Vdc, Turret Terminal High Voltage Connections: 4 = Flying Leads, 12" 5 = Flying Leads, 72" 6 = Flying Leads, 36" For factory-direct application assistance, Mounting: dial 800-253-4560, ext. 2055, or 1 = Threaded 805-220-2055. 7–82 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K60 Series Make Only Load Switching — 35 kV Relays K60C (35 kV)* Product Facts n 35 kV rating when operated in oil or potting n Smallest 35 kV rated relay available *Customer must isolate high voltage terminals using suit- able dielectric such as oil or potting Shock, 11ms, 1/2 Sine (Peak) — Product Specifications 20 g Contact Arrangement — SPDT Vibration — Contact Form — C Peak — 10 g (55 to 500 Hz) Test Voltage, DC or 60 Hz (Peak) — Operating Ambient Temperature 37 kV** Range — -55°C to +85°C Rated Operating Voltage (Peak) — Mechanical Life — 1 million cycles DC or 60 Hz — 35 kV** Weight, Nominal — 93.6 g (3.3 oz.) Continuous Carry Current, Max. — DC or 60 Hz — 10 A RMS Coil Hi-Pot (Vrms, 60 Hz) — 500 A RMS Note: Contact Resistance, Max. — N/A **37 kV test voltage, 35 kV operate voltage when operated in oil. Operate Time, Max. — 15 ms Release Time, Max. — 15 ms 7 Coil Data Volts, Nominal DC 12 V 26.5 V 115 V Pickup, Max. 9 Vdc 18 Vdc 90 Vdc Coil Resistance (±10%) 30 Ω 125 Ω 2400 Ω Ratings listed are for 20°C, sea level conditions For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–83 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K61 Series Make Only Load Switching — 35 kV Relays K61A and K61B Product Facts for K61A and K61B n SF-6 gas-filled relay excellent for capacitive discharge applications n Widely used in test equipment and medical instruments n Fully operable in air and suitable for adverse environments K61C Product Facts for K61C n 35 kV rating in compact, durable package n SF-6 gas-filled relay excellent for capacitive discharge applications n SPDT version of K61 Vibration — Product Specifications for Coil Data Peak — 10 g (55 to 500 Hz) K61A, K61B and K61C Volts, Nominal DC 12 V 26.5 V 115 V Operating Ambient Temperature Contact Arrangement — Pickup, Max. 9 Vdc 18 Vdc 90 Vdc Range — -55°C to +85°C K61A — SPST-NO Dropout .5-5 Vdc 1-10 Vdc 5-50 Vdc K61B — STST-NC Mechanical Life — 1 million cycles Coil Resistance (±10%) 30 Ω 125 Ω 2000 Ω K61C — SPDT Weight, Nominal — 340 g (12 oz.) Ratings listed are for 25°C, sea level conditions Contact Form — K61A — A Note: K61B — B *Contact resistance for gas-filled K61C — C Ordering Information relays measured at 28 Vdc, 1 Amp Test Voltage, DC or 60 Hz (Peak) — 40 kV Sample Part Number K61 A7 4 1 Rated Operating Voltage (Peak) — Series: DC or 60 Hz — 35 kV Continuous Carry Current, Max. — Contact Form: DC or 60 Hz — 10 A A = SPST-NO B = SPST-NC C = SPDT Coil Hi-Pot (Vrms, 60 Hz) — 500 A Contact Resistance, Max. — Coil Voltage: 1.0 ohm* 7 = 12 Vdc, Turret Terminal Operate Time, Max. — 15 ms 8 = 26.5 Vdc, Turret Terminal 9 = 115 Vdc, Turret Terminal Release Time, Max. — 15 ms Shock, 11ms, 1/2 Sine (Peak) — High Voltage Connections: 20 g 4 = Flying Leads, 12" 7 = Flying Leads, 72" 8 = Flying Leads, 36" For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 1 = Threaded 7–84 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays K64 & H-25 Series — 50 kV Relays K64C Make Only Load Switching Product Facts for K64C n SF-6 gas-filled relay ideal for high voltage isolation or “make only” power switching n 50 kV rating in compact package n High voltage leads and encapsulation allow full operation in air H-25 Make & Break Load Switching Product Facts for H-25 n Vacuum relay provides low contact resistance n Vacuum dielectric for power switching low current loads Shock, 11ms, 1/2 Sine (Peak) — Product Specifications for Coil Data K64C — 10 g K64C and H-25 K64C H-25 H-25 — 15 g Contact Arrangement — SPDT Nominal Volts DC 26.5 Vdc 26.5 Vdc Vibration — Contact Form — C Pickup, Max. 18 Vdc 16 Vdc Peak — 10 g (55 to 500 Hz) Dropout 1-10 Vdc 1-10 Vdc Test Voltage, DC or 60 Hz (Peak) — Operating Ambient Temperature K64C — 55 kV Coil Resistance (±10%) 80 Ω 120 Ω Range — -55°C to +85°C H-25 — 60 kV Ratings listed are for 25°C, sea level conditions Mechanical Life — Rated Operating Voltage (Peak) — K64C — 1 million cycles DC or 60 Hz — 50 kV H-25 —500,000 cycles Continuous Carry Current, Max. — Weight, Nominal — 7 DC or 60 Hz — K64C — 10 A Ordering Information K64C — 340 g (12 oz.) H-25 — 30 A H-25 — 850.5 g (30 oz.) Coil Hi-Pot (Vrms, 60 Hz) — 500 A Sample Part Number K64 C8 4 1 Contact Resistance, Max. — K64C — 1.0 ohm* Note: Series: H-25 — 0.015 ohm *Contact resistance for gas-filled Contact Form: relays measured at 28 Vdc, 1 Amp Operate Time, Max. — C = SPDT K64C — 15 ms H-25 — 60 ms Coil Voltage: Release Time, Max. — 8 = 26.5 Vdc, Turret Terminal K64C — 15 ms High Voltage Connections: H-25 — 60 ms 4 = Flying Leads, 12" 7 = Flying Leads, 72" 8 = Flying Leads, 36" For factory-direct application assistance, Mounting: dial 800-253-4560, ext. 2055, or 1 = Threaded 805-220-2055. 7–85 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays K70 Series Make Only Load Switching — 70 kV Relays K70A and K70B Product Facts n New, small, compact 70 kV relay package n SF-6 gas-filled for capacitive discharge and high voltage isolation applications n Suitable for charging and discharging of high voltage capacitors n Safe for use in adverse environments K70C Product Facts n SPDT version of K70A n SF-6 gas-filled for capacitive discharge and high voltage isolation applications n Suitable for charging and discharging of high voltage capacitors Operate Time, Max. — 20 ms Product Specifications for Coil Data K70A, K70B and K70C Release Time, Max. — 15 ms Volts, Nominal 26.5 Vdc Contact Arrangement — Shock, 11ms, 1/2 Sine (Peak) — Pickup, Max. 22 Vdc K70A — SPST-NO 20 g Dropout 1-10 Vdc K70B — SPST-NC Vibration — Coil Resistance (±10%) 75Ω K70C — SPDT Peak — 10 g (55 to 500 Hz) Ratings listed are for 25°C, sea level Contact Form — Operating Ambient Temperature conditions K70A — A Range — 0°C to +85°C K70B — B Mechanical Life —500,000 cycles K70C — C Ordering Information Weight, Nominal — Test Voltage, DC or 60 Hz (Peak) — 510.3 g (18 oz.) 75 kV Sample Part Number K70 A8 4 1 Rated Operating Voltage (Peak) — Note: DC — 70 kV Series: *Contact resistance for gas-filled 60 Hz RMS — 30 kV relays measured at 28 Vdc, 1 Amp Contact Form: Continuous Carry Current, Max. — A = SPST-NO B = SPST-NC C = SPDT DC or 60 Hz — 10 A Coil Hi-Pot (Vrms, 60 Hz) — 500 A Coil Voltage: Contact Capacitance — 8 = 26.5 Vdc, Turret Terminal Between Open Contacts — N/A High Voltage Connections: Open Contacts to Ground — N/A 4 = Flying Leads, 12" Contact Resistance, Max. — 7 = Flying Leads, 72" 2.0 ohm* 8 = Flying Leads, 36" For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Mounting: 805-220-2055. 1 = Threaded 7–86 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays Mounting Methods KILOVAC “stacked ceramic” potential for high voltage series relays can be easily applications. KILOVAC mounted in any of the relays are not position several ways shown below. sensitive and can be The relay base should be mounted in any orientation. mounted to a ground Optional Coil Turret Terminals Standard Flange Mounting Optional Flange Mounting for K44 for PD5, PD10; K41, K43 Types Figure 1. Figure 2. Figure 3. Optional Flange Mounting for Spring Clip Mounting PD5, PD10; K40, K41, K43 and K45 types Figure 4. Figure 5. Seastrom Manufacturing (800/447-3927 or 208/737-4300) Part Number 4502-53-50-2N or similar. Strap Mounting 7 Figure 6. Adel Fasteners 9320010 (stainless & silicone) For factory-direct application assistance, 9320002 (carbon steel & neoprene) dial 800-253-4560, ext. 2055, or 805-220-2055. 7–87 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays Special Connectors A number of KILOVAC Optional High Voltage Connectors relays are available with Relay Model Connector Part Number special, anti-corona high voltage connectors. Refer to H-8 the chart to determine if H-14 H-16 0510 high voltage connectors are H-19 available for your model H-26 relay. These connectors can be ordered separately, by part number, or at the same H-17 time you order your relays H-23 1886 (for “H: relays only) by H-24 simply adding the letter “C” to the part number. For instance, if you wish to EV250-1A purchase an H-8 relay with EV250-1B special connectors, you EV250-2A 2005 EV250-2B should order an “H-8C”. EV250-8A If you already have an H-8, EV250-8B you can order three Part Number 0510 connectors and install them yourself by removing the standard sol- EV250-5A 2625 der lugs and carefully installing the connectors so as not to damage the glass- to-metal seals. KC-2, KC-8 KC-11, KC-12 6822 KC-15, KC-16 KC-14, KC-18 Connectors for EV250-1A, 1B, 2A & 2B TE supplies a connector with 7 leads attached. Order Part Number 2005, Part Number 1618004-1. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–88 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays Special Connectors (Continued) Standard Lug Connectors Relay Model Connector Part Number H-18 0575 H-17 1447 KM-13 6810 H-14 H-16 8488 H-19 H-26 AC Coil Operation All TE KILOVAC relays are supplied with a DC coil. If you wish to operate the relay with AC, you may order a bridge rectifier as Part Number 0260. Bus Bar Connector Option for EV, LEV, CAP and MAP Products .900 (22.9) .250 (6.3) .386 Ø (9.8) 7 1.460 2.26 (37.1) (57.4) Ø.250 (6.3) 2XR .25 (6.3) Ø .70 45˚ x .06 Chamfer (17.78) For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–89 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays Application Notes for EV/LEV Contactors Introduction - Product Capabilities and Typical 2. Coils, Drive Circuits and Coil Economizing Applications Since the power required to close the contacts is generally much greater than the required holding power, many TE KILOVAC EV and LEV contactors are designed to be the KILOVAC contactors can be packaged with low-profile coils highest performance, smallest and lightest weight, sealed that utilize either an electronic economizer (switchmode High Voltage contactors in the industry. With current carry- PWM), or mechanical cut-throat economizer. The ing capability of up to 500A and power switching up to economizer lets-through the higher power required for 200kW, they are used in a variety of industrial, marine, auto- contact closure, then reduces the power for holding, motive, and commercial applications. Primarily designed to greatly reducing the coil power consumption and heating. switch resistive loads,they can be used in a variety of cir- These circuits are packaged with the contactor, and in cuit applications bearing in mind a few important consider- most cases include coil suppression components as well. ations. This application note focuses on a few of the more For customers who wish to provide their own circuitry, common circuit configurations, and what to consider when TE can provide suggestions for driving the coils of all selecting, installing and using the contactors. versions of contactors. Single coil, uneconomized products are also available in the LEV product line. These coils are 1. Installation designed to operate at nominal power over all specified voltage and temperature ranges withouteconomizing EV/LEV contactors can be mounted in any orientation, circuitry. DC Coils up to 400Vdc and AC coils with and due to the nature of their hermetic seal and isolated integrated converters are available up to 240Vac. enclosure, can be mounted in close proximity to other equipment. However, care must be taken with regard to the termination of the power cables to the main terminals. 3. Load Types and Power Switching It is important that the main power connection lugs are Recommendations mated directly to the terminal seats. Be sure that the hardware stackup is in the proper order, and that washers In general, all EV/LEV contactors are designed primarily and other spacers are not placed between the lug and for connection and interruption of resistive loads and terminal seat. Extraneous connection resistance can cause slightly inductive loads (L/R<1ms). High currents (up to considerable power dissipation and terminal heating at 2000A) can be interrupted in case of circuit faults, and high current carry. high continuous currents upwards of 500A can be maintained through closed contacts. Some important Refer to Figure 1 and Table I for the recommended points to consider are: hardware stackup and torque. a. Closing into current spikes due to uncharged filter capacitors. Capacitors should be pre-charged Bolt whenever possible to avoid excessive contact erosion Conductors and nuisance welds. Keep inrush current spikes Lock Washer T below 650A at all times. Care should also be taken Flat Washer when considering other high-inrush loads such as Lug lamps or motors. Lug Use lo Thread b. Large current spikes through closed contacts. Large 7.9 Nm (7 Engagement Terminal current spikes through closed contacts in excess of 9.0 Nm (8 3000A can sometimes cause spot welding or contact levitation. 1 c. Circuit inductance. Contactor break-arcs generally last as long as it takes to dissipate the stored inductive Figure 1 Figure 1 energy of the load (t (arc) = 1.1*L/R). Main Terminal Hardware Installation Main Terminal Hardware Installation Longer arcs due to circuit inductance can accelerate contact wear, and in extreme cases, can cause contactor failure. TE recommends that the time constant of the load Table I be less than 1ms for safe operation and maximum life. THREAD TORQUE ENGAGEMENT(turns) Contactor life is a function of the power level switched. Less than 5 Use longer fastener Higher make/break currents erode contact materials 5 TO 7 7.9 Nm (70 in-lb) MAX faster and accelerate loss of dielectric withstanding 7 TO 8 9.0 Nm (80 in-lb) MAX between the open contacts. Figure 2 can be used as a 8 TO 11 9.0 Nm (80 in-lb) 11 Nm (100 in-lb) MAX guideline for estimating product life at a given load. Mounting Feet (all) 1.7-3.3 Nm (30-35 in-lb) Fig Table I Main Terminal Use the same guidelines and torque maximum values for stud terminal contactors as well. 7–90 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays T Use lo 7.9 Nm (7 9.0 Nm (8 1 Fig Main Terminal KILOVAC High Voltage Relays Application Notes for EV/LEV Contactors (Continued) For applications requiring larger conductors than can practically be installed with single 4/0 AWG cable and lugs, adapter buss extensions can be obtained from TE. 5. Auxiliary Circuits Auxiliary contacts are available on most models. Configurations available are: SPST-NO, SPST-NC and SPDT. Auxiliary contacts are rated at 125Vac/ 1A or 30Vdc/3A. Contacts with gold plating for low level loads are also available. For circuit voltage below 10V/0.1A, gold contacts are recommended. The auxiliary contact actuating method will indicate the true position of the main contacts. The auxiliary contact actua- tion is directly coupled to the main contact moving bridge, and will not indicate “open” unless both contact gaps of the double-make, Form X contact are fully disconnected. Keep in mind that the auxiliary contact is mainly a status indica- Figure 2 tion, and should not be used to directly power other loads Figure 2 Life Cycles vs. Power Switched such as a relay coil or high power lamp load. Life Cycles vs. Power Switched 6. Environmental Considerations 4. Recommended Conductor Sizes for All KILOVAC contactors are characterized for operation Continuous Current Carry in thermal, vibration, moisture and fluid environments. T Many sources exist for recommending the proper Consult the appropriate data sheet for limits concerning conductor size for a given current carry. Many of these shock, vibration, temperature range and altitude limits. In sources are concerned primarily with wire insu lation Use lo some cases, there may be variations in limits with regard safety issues. Cable bundling, conduit types, length of 7.9 Nm (7 to “specified operation” or “survival only”. runs, etc., are all important considerations. With regard 9.0 Nm (8 to a contactor placed in line with the conductors, it is 7. Custom Configurations 1 important to make sure that the wire size is sufficient Most parts can be ordered with a variety of combinations such that the contactor terminals themselves do not of main terminal and coil configurations, auxiliary contacts, overheat, leading to a failure of the device. In most cases, Fig interface connectors, coil voltages, etc. If you have a Main Terminal the primary path for removal of heat from the contactor requirement for a particular configuration not shown on the terminals is the conductors themselves. Convection to data sheet, consult the factory for information regarding atmosphere and conduction via the base mountings play custom configurations. a lesser role in this type of contactor due to the nature of the construction. TE has performed basic characterization 8. Summary of many of the styles of contactors discussed herein, and This Application Note is meant to address some of the the data is presented in Figure 3. The recommended maxi- more common questions regarding the use of EV/LEV mum power terminal temperature for all EV/LEV contactors contactors. In all cases, please refer to the applicable is 150° C continuous and 175° C for 1 hour. product data sheet for specific information. Also, Product Application Engineers are available to answer questions regarding these products by calling 800-253-4560 x2055, or 805-220-2055. 7 Figure 3 Figure 3 Recommended Conductor Sizes Recommended Conductor Sizes 7–91 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays Application Notes for MAP/CAP Contactors 2. Coils, Drive Circuits and Coil Economizing Introduction - Product Capabilities Since the power required to close the contacts is generally And Typical Applications much greater than the required holding power, many TE KILOVAC MAP/CAP contactors are designed to be the contactors can be packaged with low-profile coils that highest performance, smallest and lightest weight, sealed utilize either an electronic economizer (switchmode PWM, High Voltage contactors in the industry. With current carrying electronic cut-throat), or mechanical cutthroat economizer. capability of up to 500A and power switching up to 200kW, The economizer lets-through the higher power required for they are used in a variety of commercial aerospace and contact closure, then reduces the power for holding, greatly military applications. Primarily designed to switch resistive reducing the coil power consumption and heating. These loads, they can be used in a variety of circuit applications circuits are packaged with the contactor, and in most bearing in mind a few important considerations. This appli- cases include coil suppression components as well. For cation note focuses on a few of the more common circuit customers who wish to provide their own circuitry, TE can configurations, and what to consider when selecting, T provide suggestions for driving the coils of all versions of installing and using the contactors. Use lo contactors. Four types of actuators are typically used: 7.9 Nm (7 1. Installation 9.0 Nm (8 TE KILOVAC MAP/CAP contactors can be mounted in any a. Single Coil requiring customer economizer circuit 1 orientation, and due to the nature of their hermetic seal and b. Single Coil with supplied electronic economizer isolated enclosure, can be mounted in close proximity to other equipment. However, care must be taken with regard c. Dual Coil with supplied mechanical "cut-throat" to the termination of the power cables to the main terminals. economizer Fig Main Terminal It is important that the main power connection lugs are d. Dual Coil with supplied electrical “cut-throat” economizer mated directly to the terminal seats. Be sure that the hard- ware stackup is in the proper order, and that washers and The advantages of each type of coil circuit are shown in other spacers are not placed between the lug and terminal Table II. seat. Extraneous connection resistance can cause consid- erable power dissipation and terminal heating at high current carry. Refer to Figure 1 and Table I for the recom- Type Advantage mended hardware stackup and torque. Electronic PWM Operates over widest voltage range Electronic CT Simple, Robust, EMC Compliant Bolt Conductors Mechanical CT Simple, robust, fastest operate time Lock Washer T Single Coil - Flexibility, lower initial cost Flat Washer (customer economized) Lug Use lo Lug 7.9 Nm (7 Table II Thread 9.0 Nm (8 Coil Configurations Engagement Terminal 1 3. Load Types and Power Switching Recommendations In general, all MAP/CAP contactors are designed primarily for connection and interruption of resistive Figure 1 loads and slightly inductive loads (L/R<1ms). High Fig currents (up to 2000A) can be interrupted in case of M M aa in in T T er em rm in in ala H l ardware In stallation circuit faults, and high continuous currents upwards of 500A can be maintained through closed contacts. Some important pints to consider are: THREAD TORQUE ENGAGEMENT(turns) T Less than 5 Use longer fastener a. Closing into current spikes due to uncharged filter 5 TO 7 7.9 Nm (70 in-lb) MAX capacitors. Capacitors should be pre-charged 7 TO 8 9.0 Nm (80 in-lb) MAX whenever possible to avoid excessive contact erosion Advan 8 TO 11 9.0 Nm (80 in-lb) and nuisance welds. Keep inrush current spikes 11 Nm (100 in-lb) MAX below 650A at all times. Care should also be taken Mounting Feet (all) 1.7-3.3 Nm (30-35 in-lb) when considering other high-inrush loads such as lamps or motors. Table I Fig Main Terminal Use the same guidelines and torque maximum values for stud terminal contactors as well. 7–92 Advan Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays Application Notes for MAP/CAP Contactors (Continued) T b. Large current spikes through closed contacts. Large 4. Recommended Conductor Sizes for Continuous Current Carry Use lo current spikes through closed contacts in excess of Many sources exist for recommending the proper T 7.9 Nm (7 3000A can sometimes cause spot welding or contact conductor size for a given current carry. Many of these 9.0 Nm (8 levitation. Consult with th e factory if your appli cation sourc es a r e concerne Ud se p lo rima rily with wire insulation 7.9 Nm (7 requires passing large current pulses. Many contactors safety issues. Cable bundling, conduit types, length of 1 9.0 Nm (8 can be ordered with "Dual Contact" arrangements runs, etc., are all imp ortant con sid eratio ns. W ith regard (Arcing contacts of harder material in parallel with high to a contactor placed in line with the conductors, it is 1 current carry material). important to make sure that the wire size is sufficient Fig such that the contactor terminals themselves do not Main Terminal overheat, leading to a failure of the device. In most cases, c. Circuit inductance. Contactor break-arcs generally Fig the primary path for removal of heat from the contactor Main Terminal last as long as it takes to dissipate the stored inductive terminals is the conductors themselves. Convection to energy of the load (t (arc) = 1.1*L/R). atmosphere and conduction via the base mountings play a lesser role in this type of contactor due to the nature of Longer arcs due to circuit inductance can accelerate the construction. TE has performed basic characterization contact wear, and in extreme cases, can cause contactor Advan of many of the styles of contactors discussed herein, and failure. TE recommends that the time constant of the load the data is presented in Figure 3. be less than 1ms for safe operation and maximum life. Advan The recommended maximum power terminal Contactor life is a function of the power level switched. temperature for all MAP/CAP contactors is 150° C Higher make/break currents erode contact materials continuous and 175° C for 1 hour. faster and accelerate loss of dielectric wit hstanding between the open contacts. Figure 2 can be used as a guideline for estimating product life at a given load. Longer arcs due to circuit inductance can accelerate contact wear, and in extreme cases, can cause contactor failure. TE recommends that the time constant of the load be less than 1ms for safe operation and maximum life. Contactor life is a function of the power level switched. Higher make/break currents erode contact materials faster and accelerate loss of dielectric withstanding between the open contacts. Figure 2 can be used as a guideline for estimating product life at a given load. Figure 3 Recommended Conductor Sizes For applications requiring larger conductors than can practically be installed with single 4/0 AWG cable and lugs, adapter buss extensions can be obtained from TE. 7 5. Auxiliary Circuits Auxiliary contacts are available on most models. Configurations available are: SPST-NO, SPST-NC and SPDT. Auxiliary contacts are rated at 125Vac/ 1A or 30Vdc/3A. Contacts with gold plating for low level loads are also available. For circuit voltage below 10V/0.1A, gold contacts are recommended. The auxiliary contact actuating method will indicate the true position of the main contacts. The auxiliary contact actuation is directly coupled Figure 2 to the main contact moving bridge, and will not indicate Life Cycle vs. Power Switched “open” unless both contact gaps of the double-make, Form X contact are fully disconnected. Keep in mind that the auxiliary contact is mainly a status indication, and should not be used to directly power other loads such as a relay coil or high power lamp load. 7–93 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays Application Notes for MAP/CAP Contactors (Continued) 6. Environmental Considerations 8. Summary All TE KILOVAC contactors are characterized for operation This Application Note is meant to address some of the in thermal, vibration, moisture and fluid environments. more common questions regarding the use of MAP/CAP Consult the appropriate data sheet for limits concerning contactors. In all cases, please refer to the applicable shock, vibration, temperature range and altitude limits. In product data sheet for specific information. some cases, there may be variations in limits with regard to “specified operation” or “survival only”. Also, Product Application Engineers are available to answer questions regarding these products by calling 7. Custom Configurations 800-253-4560 x2055, or 805-220-2055. Most parts can be ordered with a variety of combinations of main terminal and coil configurations, auxiliary contacts, interface connectors, coil voltages, etc. If you have a requirement for a particular configuration not shown on the data sheet, consult the factory for information regarding custom configurations. Application Notes on Coil Power Economizing using PWM Circuits In the circuit shown, the “Fast Dropout” (FDO) and PWM Introduction - Reducing Coil Power Dissipation through driver are energized simultaneously for a sufficient time the use of PWM Circuits to allow the contacts to fully close. The PWM driver is The coil power of most TE KILOVAC Relays and Contactors then modulated such that the stored coil energy is can be reduced after Pickup by using several economizing utilized during the PWM driver “OFF” time to circulate schemes. One of the most popular methods used in many holding current through the FDO driver and freewheeling of our standard products, and one that is suitable for imple- diode. Since the holding current is much lower mentation by customers, is the Pulse Width Modulated than the current required for pickup, the holding power (PWM) coil driver. for the contacts is greatly reduced. 1. Typical PWM Coil Drive Circuit The Fast Dropout circuit allows for the switching in/out of Figure 1 shows a typical PWM coil drive/economizer the "free-wheeling" diode. When power is removed, the circuit. FDO and PWM drivers will turn off, causing the stored energy of the coil to be rapidly dissipated in the body diodes. This minimizes the decay time of the coil current and facilitates a fast opening of the relay contacts. Relay Coil PWR Coil Coil_RTN Drive_FDO Body Diode Fast Drop Out Coil Current Return During PWM "ON" Free-w heeling Diode Coil Current Return During PWM "OFF" Drive_PWM Body Diode PWM Pickup PWM RTN Pulse Fast Drop-out FET stays on during operation. FDO and Power can be applied simultaneously Filtering/Protection should be applied to FET gates as required. For higher energy coils, additional TVS protection may be required across FET drain-to-source. Figure 1 Coil Drive Circuit 7–94 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays KILOVAC High Voltage Relays Application Notes on Coil Power Economizing using PWM Circuits (Continued) This fast opening is useful for circuit interruption, and it Contact TE regarding the minimum required hold current allows the over travel mechanism of the contact actuator to needed for a particular Part Number. In general, divide the work effectively in breaking minor contact welds that may specified dropout voltage by the coil resistance at 20°C, occur when closing the contacts. and add 25% above that to get an estimate of the value to use in equation (1) for I . hold Allowing the free-wheeling diode to remain across the coil would significantly increase the contact opening 2.0 Summary time and opening speed, and possibly result in nuisance This Application Note is meant to address some contact welds and/or reduced capability to interrupt of the more common questions regarding the use of circuit currents. PWM circuits for coil power economization. In all cases, please refer to the applicable product data sheet for If additional diodes are required to protect the FET body specific information. diodes, select a Transient Voltage Suppressor (TVS) diode with a breakdown rating lower than that of the driver FET TE can also recommend alternative solutions for mechanical body diode. In general, a higher voltage TVS diode will dual-coil economizers, as well as “Electronic Cut-Throat” result in faster contact opening and higher clamping economizers. Product Application Engineers are available voltage, while a lower voltage TVS diode will result in slower to answer questions regarding this subject by calling contact opening and lower clamping voltage. For more 800-253-4560 x2055, or 805-220-2055. detailed information regarding TVS diode selection, contact TE and request the report titled DC Relay Magnetic Energy Determination and Transient Voltage suppressor Diode Selection. 1.1 Recommended Operating Frequency and Duty Cycle The frequency at which the PWM circuit is operated should be high enough such that the oscillation of the coil current does not lead to audible noise being generated by the magnetic components and coil winding. For most KILOVAC contactors, a coil drive frequency > 15 kHz is usually sufficient to ensure that nuisance audible noise is not generated. The PWM duty cycle required for economizing power while maintaining sufficient holding force can be calculated from the required holding current as follows: Duty Cycle(%) = (Ihold*R(T)Coil/Vsource)*100 (1) Where: R(T) = Coil Resistance at Temperature I = Required Holding Current hold V = Source Voltage source 7 7–95 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. KILOVAC High Voltage Relays and Contactors E En ng gi in ne ee er ri in ng g N No ot te es s 7–96 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change.