TE CONNECTIVITY 1452078-1

Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Introduction TE Connectivity offers an Extensive Range of Flexcircuit Contact Systems For decades, the automobile A clear tendency towards re- Therefore, it became Tyco industry has used flexible foil placing the conventional cable Electronics’ assignment to circuits, among other applica- harnesses with foil circuits is develop new solutions for these tions, for instrument clusters recognizable among the auto- applications, i.e. solutions for and driver-side airbags. mobile manufacturers. This is contacting the foil circuits with In order to implement these driven by the ability to reduce corresponding processing internal and external electrical the weight and volume of machines, but also solutions connections, TE Connectivity harnesses resulting in reduced for completely new contact has an extensive range of fuel consumption. types. contact systems in its reper- The flexible foil connectors We differentiate fundamentally toire. cover up to now mainly the between “indirect connection” Further development of these following system applications: and “direct connection”, systems, contacts, housings independent of the foil type.  Steering wheel clock springs and processing machines, With the “indirect connection”,  Airbags to meet current quality and contacts are connected with  Seat occupation recognition technical requirements, makes the foil circuit. With “direct  Instrument cluster it possible to use the flexible connection”, the bare copper circuits in other automobile  Dash board conductor of the foil circuit is applications as well.  Roof harness used directly as contact. The connectors are very reliable, but not always robust enough for handling on the car assembly line in the main harness. All specifications subject to change. Consult TE Connectivity for latest specifications. 32-1 Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Micro Quadlok System – Foil, Multiple Crimp Socket Contact Technical Features Contact Material: CuNiSi, Cantilever Spring: Stainless Steel Contact Finish: pre-tin plated, selective gold plated on request Contact Resistance (New State): 2.3 CuNiSi:3 m
Total Temperature max.: –40 °C to +120 °C (tin plated) Mating Cycles: 20 (tin plated) A Insertion Force: max. 5 N Extraction Force: min. 1 N Retention Force (from Housing): – without second locking device >60 N 1.8 – second locking device only >60 N depends on housing material Dimensions of Male Contacts: 0.63 x 0.63 mm Conductor Thickness: 4–200 μm Extraction Tools: Dimension A Part Number Part Nos. 91092-1, (mm) 91093-1, 929387 15.95 91047-x 968987 13.95 Product Specification: 1534118 15.85 108-18030 Application Specification: 114-18287 Socket Contacts

Part Numbers Insulation Diameter Wire Size Material  

Machines Hand Tool Range Strip Package Loose- Package FLK FLR and Finish 2 and only (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators Loose-Piece CuNiSi, –– – 929387-1 12,500 929388-1 500 318619-x 2-90273-5 pre-tin plated 0-528000-7 2-1579004-9 CuNiSi, –– – 968987-1 14,000 968988-1 500 with pre-tin plated 3-1579004-0 5-528441-3 CuNiSi,







–– – 1534118-1 12,500 1534119-1 500 -1372000-x 1-528013-1 pre-tin plated

) Depending on Foil

) Two Contact Points
 ) Applicators are application specific, consult TE Connectivity for details. 32-2 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Micro Quadlok System – Foil, Multiple Crimp Pin Contact Technical Features Contact Material: CuNiSi, Cantilever Spring: Stainless Steel Contact Finish: pre-tin plated, selective gold plated on request Contact Resistance (New State): CuNiSi:3 m 2.3
Total Temperature max.: –40 °C to +120 °C (tin plated) 13.6 Mating Cycles: 20 (tin plated) 21.4 Insertion Force: max. 5 N Extraction Force: min. 1 N Retention Force (from Housing): – without second locking device >60 N – second locking device only >60 N depends on housing material 1.8 Conductor Thickness: 4–200 μm Extraction Tools: Part Nos. 91092-1, 91093-1, 91047-x Product Specification: 108-18030 Application Specification: 114-18287 Pin Contacts

Part Numbers Insulation Diameter Wire Size Material  

Machines Range Strip Package Loose- Package FLK FLR and Finish 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 318619-x 2-90273-5 0-528000-7 2-1579004-9 CuNiSi, –– – 1452128-1 13,000 1452129-1 500 with pre-tin plated 3-1579004-0 5-528441-3 1-528013-1 -1372000-x
) Depending on Foil  ) Applicators are application specific, consult TE Connectivity for details. All specifications subject to change. Consult TE Connectivity for latest specifications. 32-3 Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. FFC-FFC Splice System – Foil / Multiple Crimp Technical Features Contact Material: CuSn4 Contact Finish: pre-tin plated, selective gold plated on request Contact Resistance (New State): CuSn4:3 m
Total Temperature max.: –40 °C to +120 °C (tin plated) Conductor Thickness: 4–200 μm 1.84 Product Specification: 108-18030 Application Specification: 12.8 114-16015 Multiple Crimp

Part Numbers Insulation Diameter Wire Size Material  

Machines Range Strip Package Loose- Package and Finish FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators CuSn4, –– – 1452078-1 28,000 1452479-1 500 1372000-x 90273-5 pre-tin plated
) Depending on Foil  ) Applicators are application specific, consult TE Connectivity for details. 32-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. 2 FFC-Wire 0.2–0.5 mm Splice System – Foil / Multiple Crimp Technical Features Contact Material: CuSn4 Contact Finish: pre-tin plated, selective gold plated on request Contact Resistance (New State): CuSn4:3 m
Total Temperature max.: –40 °C to +120 °C (tin plated) Conductor Thickness: 4–200 μm 2.7 Product Specification: 12.3 108-18030 Application Specification: 114-16015 Multiple Crimp

Part Numbers Insulation Diameter Wire Size Material  

Machines Range Strip Package Loose- Package and Finish FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 00-90273-5 CuSn4, 0.2–0.5 – 1.15–1.60 965927-1 14,000 1452575-1 500 on request pre-tin plated 1-528013-1
) Depending on Foil  ) Applicators are application specific, consult TE Connectivity for details. All specifications subject to change. Consult TE Connectivity for latest specifications. 32-5 Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. ACTION-PIN System – Foil-PC Board – Multiple Crimp Technical Features Contact Material: CuNiSi Contact Finish: pre-tin plated, selective gold plated on request Contact Resistance (New State): CuNiSi:3 m
Total Temperature max.: –40 °C to +120 °C (tin plated) Conductor Thickness: 4–200 μm 1.8 Product Specification: 108-18587-1 14.2 Application Specification: 114-18210 Multiple Crimp

Part Numbers Insulation Diameter Wire Size Material  

Machines Range Strip Package Loose- Package and Finish FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 0-318619-x 0-090273-5 0-528000-7 CuNiSi, –– – 968429-2 18,000 –– with pre-tin plated 5-528441-6 1-528013-1 0-539570-x
) Depending on Foil  ) Applicators are application specific, consult TE Connectivity for details. 32-6 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. AMPMODU System – Foil, Multiple Crimp Socket Contact Technical Features Contact Material: Phosphor Bronze 1.55 Contact Finish: pre-tin plated, selective gold plated on request
Total Temperature max.: –65 °C to +105 °C 12.0 Mating Cycles: dependant of plating thicknesses, see product specification 1.8 Product Specification: 108-9024 Application Specification: 114-16015 Part No. 487406 (Standard) Part No. 487117 (High Pressure) Socket Contacts

Part Numbers Insulation Diameter Wire Size Material  

Machines Range



and Finish Strip Package Loose- Package FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 2 2-487406-2 14,000 3 2-487406-3 14,000 –– – 5 2-487406-6 14,000 – – 0-318619-x 1-528013-1 1 2-487406-4 14,000 0-528000-7 6 0-487406-9 14,000 0-090273-5 with 5-528441-5 2 1-487117-0 10,000 –– – 3 1-487117-1 10,000 –– 1 0-487117-9 10,000

 ) Depending on Foil ) Applicators are application specific, consult TE Connectivity for details.

) Material and Finish: 1 = Tin on mating area, crimp area tin plated 2 = 0.38 μm gold on mating area, crimp area tin plated 3 = 0.76 μm gold on mating area, crimp area tin plated 5 = 1.27 μm gold on mating area, crimp area tin plated 6 = 1.27 μm gold on mating area, crimp area gold plated All specifications subject to change. Consult TE Connectivity for latest specifications. 32-7 Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. AMPMODU System – Foil, Multiple Crimp Pin Contact Technical Features Contact Material: Phosphor Bronze Contact Finish: pre-tin plated, selective gold plated on request
Total Temperature max.: –65 °C to +105 °C 1.2 Mating Cycles: dependant of plating thicknesses, see product specification Product Specification: 108-9024 Application Specification: 114-16015 1.9 20.8 Pin Contacts

Part Numbers Insulation Diameter Wire Size Material  

Machines Range



and Finish Strip Package Loose- Package FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 5 0-88117-8 15,000 0-318619-x 1-528013-1 2 0-88117-9 15,000 0-528000-7 –– – –– 3 1-88117-0 15,000 with 0-090273-5 5-528441-5 1 0-88117-7 15,000

) Depending on Foil

) Material and Finish: 1 = Tin on mating area, crimp area tin plated 2 = 0.38 μm gold on mating area, crimp area tin plated 3 = 0.76 μm gold on mating area, crimp area tin plated 5 = 1.27 μm gold on mating area, crimp area tin plated  ) Applicators are application specific, consult TE Connectivity for details. 32-8 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Junior Timer System – Foil Multiple Crimp – Receptacle Contact Technical Features Contact Material: CuNiSi Contact Finish: pre-tin plated Contact Resistance (New State): CuNiSi:3 m 3.0
Total Temperature max.: –40 °C to +120 °C (tin plated) –40 °C to +140 °C (gold plated) Mating Cycles: 10 (tin plated) Insertion Force: 14 N max. Extraction Force: 21.5 5 N min. Retention Force (from Housing): – without second locking device >90 N – second locking device only >60 N depends on housing material 4.0 Fit to Tabs: 2.8 x 0.8 mm, 3.0 x 0.8 mm Conductor Thickness: 4–200 μm Product Specification: 108-18053 Application Specification: 114-18409 Receptacle Contacts

Part Numbers Insulation Diameter Wire Size Material  

Machines Range Strip Package Loose- Package and Finish FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 0-528000-7 with 3-528441-7 CuNiSi, –– – 1241783-1 4,000 –– – pre-tin plated 0-1372000-x0 with Conversion Kit 0-539984-2
) Depending on Foil  ) Applicators are application specific, consult TE Connectivity for details. All specifications subject to change. Consult TE Connectivity for latest specifications. 32-9 Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Solder Pin – Foil – Multiple Crimp Technical Features Contact Material: Phosphor Bronze 0.25 Contact Finish: pre-tin plated, selective gold plated on request C Application Specification: B 114-16015 A Dimensions (mm) Part Number A BC 1-88997-2 1-88997-3 0.66 3.68 9.53 1-88997-4 1-487136-4 0.97 15.88 19.94 1-487136-5 0.69 5.71 9.78 1-487137-1 0.64 5.33 11.18 Multiple Crimp

Part Numbers Insulation Diameter Wire Size Material  

Machines Range



Strip Package Loose- Package and Finish 2 FLK FLR and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 1 1-88997-2 15,000 2 1-88997-3 15,000 –– 0-318619-x –– – 0-090273-5 3 1-88997-4 15,000 0-528000-7 1 1-487136-4 15,000 1-528013-1 with –– – –– 5-528441-7 1 1-487136-5 15,000 –– – 1 1-487137-1 15,000 ––

) Depending on Foil

) Material and Finish: 1 = Tin on solder area, crimp area tin plated 2 = 0.38 μm gold on solder area, crimp area tin plated 3 = 0.76 μm gold on solder area, crimp area tin plated 4 = Unplated on solder area, crimp area tin plated  ) Applicators are application specific, consult TE Connectivity for details. 32-10 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Splice System – Foil – Multiple Crimp Technical Features Contact Material: Phosphor Bronze Contact Finish: pre-tin plated, selective gold plated on request Application Specification: 114-16015 1.8 4.1 Multiple Crimp

Part Numbers Insulation Diameter Wire Size Material

Range Strip Package Loose- Package and Finish 2 FLK FLR Applicator Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) CuSn4, –– – 494060-3 16,000 –– 318619-x 90273-5 pre-tin plated
) Depending on Foil All specifications subject to change. Consult TE Connectivity for latest specifications. 32-11 Section Catalog 1654371-1 Issued 4-2010. Contact Systems Main Catalog 1654400-1 for Flexcircuit Applications Chapter 32 – Issued 4-2010. Micro Quadlok System – Foil – Extruded Technical Features Contact Material: CuNiSi, Cantilever Spring: Stainless Steel Contact Finish: pre-tin plated Contact Resistance (New State): CuNiSi:3 m
Total Temperature max.: 2.4 –40 °C to +150 °C (tin plated) Mating Cycles: 20 (tin plated) Insertion Force: 5 N max. Extraction Force: 1 N min. Retention Force (from Housing): – without second locking device >60 N – second locking device only >60 N depends on housing material 15.95 Dimensions of Male Contacts: 0.63 x 0.63 mm Conductor Thickness: 100–200 μm 1.8 Extruded Foil Thickness: >600 μm Extraction Tools: Part Nos. 91092-1, 91093-1, 91047-x Product Specification: 108-18030 Application Specification: 114-18287 Extruded Foil

Part Numbers Insulation Diameter Wire Size Material  

Machines Range Strip Package Loose- Package and Finish FLK FLR 2 and Hand Tool (mm ) Form Quantity Piece Quantity (mm) (mm) Applicators 0-528000-7 1-528013-1 CuNiSi, –– – 1418887-1 12,500 1418930-1 500 withwith pre-tin plated 0-090273-5 5-528441-3
) Depending on Foil  ) Applicators are application specific, consult TE Connectivity for details. 32-12 All specifications subject to change. Consult TE Connectivity for latest specifications.