Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accessories A Sealing Caps for Receptacles only ±.015 B [±0.38] Sealing caps are used to protect exposed contacts of unmated ±.030 3.000 ±0.76 receptacles. [76.2 ] .143 Dia. [3.63] Material and Finish Plastic Strap Cap—Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black Dimensions Shell Plastic Strap Metal Bead Chain Series Size Part No. Part No. A B Sealing Gasket—Neoprene, black .360 .927 Bead Chain—Steel, nickel plated 11 1 & 2 206903-1 208800-1 9.14 23.55 Bead Chain Coupling—Brass, plated .360 1.055 13 1 211870-1 213485-1 nickel 9.14 26.80 .360 1.295 17 1,2,& 3 207445-1 208652-1 9.14 32.89 1, 3, & 4 207446-1 208680-1 .460 1.728 23 11.68 43.89 2 207446-2 208680-2 A Min. Cable Entry Seals Heat Shrinkable Sealing Boots Jacketed Cable Cable entry seals are used with B Dia. Min. jacketed cable to provide an environmentally sealed wire-to- connector system. They can be used Expanded Sealing Max. Recovered Dimensions Shell Part Wall Range Inside with either plugs or receptacles. Size No. A B Thickness (Dia.) Diameter .160 54010-4 2.500 .625 .050 Ref. .250 - .600 4.06 Thick Wall Boots 11 63.50 15.88 1.27 Ref. 6.35 - 15.24 .250 54010-1 6.35 Ref. .250 - .375 .220 54123-2 Material 6.35 - 9.53 5.59 2.500 .775 .060 Ref. 13 63.50 19.68 1.52 Internal Sleeve—Nylon .375 - .725 .300 54123-1 9.53- 18.42 7.62 Outer Tubing—Polyolefin, black 2.500 ef. 54011-1 63.50 .975 .060 Ref. .400 - .875 .375 Ref. 17 24.76 1.52 10.16 - 22.22 9.52 3.000 . 54011-3 76.20 3.000 1.250 .070 Ref. .550 - 1.250 .500 23 Ref. 54012-1 76.20 31.75 1.78 13.97 - 31.75 12.70 Threaded Sleeve 15/16-20 UNEF 38 THD Thin Wall Boot Tubing with Sealant ±.015 1.027 .625 Material ±0.38 [26.09] [15.88 ] Dia. Dia. Inter Sleeve—Nylon Outer Tubing—Polyolefin Expanded Wall Thickness— ±.010 .875 .020 [0.51] ±0.25 [22.22 ] ±.025 2.000 Max. Recovered Wall Thickness— ±0.64 [50.80 ] .040 [10.16] Sealing Range—.250 [6.35]- .500 [12.70] Dia. Shell Size 17 Part No. 213933-1 52 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Sealing Accessories CPC Sealing Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accesories (Continued) ±.030 3.500 Jacketed Cable Seals ±0.76 [88.9 ] (for Shell Size 23) A jacketed cable seal kit provides an environmentally sealed connection +.000 –0.15 for jacketed cable. 1.095 1.290 –0.38 [27.81] [32.77 ] Dia. Dia. Material Peripheral Seal—Grey elastomer See Sealing Range (Dia.) Collar—Aluminum Female Jacketed Cable Seal—Black rubber Back-Shell Extender—Black glass-filled thermoplastic Special Clamp Saddle—Black Special thermoplastic Clamp Saddle Note: Jacketed cable seals must be Plug used with large cable clamps and (See Note) can be used on plugs or receptacles. Jacketed Large cable clamps are to be Cable Seal* ordered separately (see page 38). Each jacketed cable seal kit Collar includes: • Peripheral Seal—to be Back-Shell Extender discarded if kit is used on plug. Large Cable Clamp Additional seals may be Sealing Part No. 206512-5 Kit purchased (see page 51) Range (See Note) Number • Collar—provides bearing surface (Dia.) for back-shell extender .300-.450 207052-1 • Jacketed Cable Seal 7.62-11.43 *Jacketed cable seal is pressed flush against rear • Back-Shell Extender .450-.600 connector face when back-shell extender is threaded 207052-2 • Special Clamp Saddle—to be 11.43-15.24 onto rear of connector. used in lieu of clamping insert .600-.875 supplied with large cable clamp 207052-3 15.24-22.22 ±.020 Rubber Boot 1.800 ±0.51 [45.72 ] Rubber boots are used with ±.010 B [±0.25] jacketed cable to provide splash- proof connections for Series 1 and Series 3 connectors. ±.010 D C A [±0.25] (Not for Metal Shell Connectors.) Material Black neoprene Rubber Boot Plug (See Note 1) Jacketed Cable Dimensions Shell Cable Dia. Part Size Sealing Range No. AB C D .219-.438 .750 .300 .600 .170 11 206304-1 5.56-11.13 19.05 7.62 15.24 4.32 Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles, except Series 2 connectors. Notes: 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024. 53 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accesories (Continued) Flexible Cable Protection System Product Facts n For cables that require better protection n Fittings allow more reliable connections to be made n Sealed fittings enhance reliability of machinery operating under many Related Product Data extreme environmental Catalog 1654227 conditions encountered Identification Products in manufacturing and construction industries Technical Documents n High-quality, complete systems are available Product Specifications combining innovative 108-1696 FLEXAgraff Metal Conduits technology with rapid 108-1696-1 ROHRflex Plastic Tubing in-stock availability 108-1696-2 AIRflex Plastic Conduits n Conforms with the latest Application Specifications industry standards 114-18274 FLEXAgraff-AS, -PU-AS, -ME-ASF Metal Conduits n Recognized under the Component Program of 114-18275 FLEXAgraff-CU Metal Conduits Underwriters R Laboratories Inc. 114-18276 AIRflex-KUW-PU Plastic Conduits on applied products as marked. 114-18277 ROHRflex-PA 6, ROHRflex-PA 6 S, ROHRflex- n Certified by Canadian PA 12 Plastic Tubing Standards R Association on applied products as marked. n Certified by VDE on Typical Industrial Application applied products as marked. Circular Plastic Connectors (CPC) / FLEXAquick-System Selection Aid CPC Female ROHRflex-PA 6 Male Male Flat Shell ROHRflex quick Plastic ROHRflex quick ROHRflex quick Counternut Sealing Size Connector Tubing Connector Elbow Connector Washer 11 1-969807-2 969789-2 969803-2 969817-2 796260-2 796257-2 13 1-969809-3 969789-3 969803-3 969817-3 796260-3 796257-7 17 1-969811-4 969789-4 969803-4 969817-4 796260-5 796257-8 23 2-969813-5 969789-5 969803-5 969817-5 796260-6 796257-9 NOTE: Request Flexible Cable Protection System Catalog 1307244. 54 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Sealing Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 55 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts n Intermateable with other manufacturers’ Metal-Shell Sizes 20-14 and 18-10, MIL-C-5015 Style Connectors n High impact resistant plastic housing n Lighter weight n Lower cost n Industry accepted, Type III+ pin and socket contacts, available on reels in strip- form for high volume, low cost, automatic machine terminations n Contacts also available in loose piece form for low volume, prototype or maintenance and repair n Housing designed to prevent mismating with other insert arrangements n Recognized under the This new addition to the Technical Documents Component Program of AMP Circular Plastic Application Specification Underwriters Connector Line is R 114-10004 Contacts, Type III+ Laboratories Inc., specifically designed to be Product Specifications File No. E28476 intermateable with other 108-10024 CPC Connectors n Certified by manufacturers’ Metal-Shell 108-10042 Contacts, Type III+ Canadian Standards sizes 20-14 and 18-10, Instruction Sheets Association, R MIL-C-5015 Style Connector 408-7582 Accessories for File No. LR 7189 Systems. The high impact CPC Connectors resistant plastic housing 408-7592-A Improved Strain Relief Clamps for offers the advantages of CPC Connectors lighter weight and lower 408-7593 CPC Connectors cost than existing metal shell connectors. In addition, the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate Family of Connectors, the MIL-C-5015 style connector offers the additional economies of crimp Type III+ Pin and Socket contacts in reel- mounted, strip-form for high volume automatic machine termination, as well as in loose piece form for low volume, prototype or maintenance and repair. 56 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 MIL-C-5015 Style Circular Plastic Connectors MIL-C-5015 Style Circular Plastic Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 20-14 Plug Kit, Unassembled 5-20 Self Tapping Screw, Quantity 2 Reverse Sex (Accepts pins) Part Number 213571-2 without Cable Clamp .625 Standard Sex (Accepts sockets) [15.88] ±.040 2.839 Part Number 213652-1 ±1.02 [72.11 ] without Cable Clamp Clamping Inserts Assembled with Cable Clamp .703 [17.86] Cable Clamps O.D. 1.180 Max. Outside Dia. Part No. Type Max. [29.97] 15/16-20 UNEF .453 Dia. 206070-8 standard [11.51] .703 206322-9 large ±.003 [17.86] 1.045 Coupling Ring ±0.08 [26.54 ] Dia. 1.635 1.565 1.470 [41.53] ±.025 1.131 [39.75] [37.34] Max. [28.73] Max. Dia. Max. Dia. Dia. Standard Sex 1.180 [29.97] 15/16-20 UNEF ±.030 1.665 Dia. ±0.76 .161 [42.04 ] [4.09] ±.010 1.174 ±.003 1.045 ±0.25 [29.82 ] ±0.08 [26.54 ] Dia. 1.635 [41.53] Receptacle, Square Flange Max. Reverse Sex Reverse Sex (Accepts sockets) ±.025 1.500 Part Number 213570-1 ±0.64 [38.10 ] Standard Sex (Accepts pins) ±.010 1.156 1.210 ±.025 1.500 ±.025 [29.36 ] Max. Part Number 213651-1 [30.73] ±0.64 [38.10 ] Typ. ±.010 ±.010 1.156 1.165 ±.025 ±0.25 [29.36 ] [29.59 ] +.007 Typ. Dia. .125 - 0.00 +.018 [3.18 ] - 0.00 .578 4 Plc. [14.68] 1 1/4-18 UNEF Mating Face Reverse Sex ±.025 1.500 ±.010 1.156 ±0.64 [38.10 ] ±0.25 [29.36 ] 1.410/1.350 ±.010 1.156 Typ. [35.81/34.29] ±.025 1.560 ±.025 1.500 [29.36 ] Max. Dia. ±0.64 [39.62] [38.10 ] Typ. .578 [14.68] ±.010 1.156 ±0.25 [29.36 ] ±.010 1.156 ±.010 1.165 Typ. ±.025 [29.36 ] ±0.25 [29.59 ] Typ. Dia. Panel Cutout 1 1/4-18 UNEF 1.210 Mating Face Max. [30.73] Standard Sex Mating Face Receptacle, Free-Hanging 1.165 [29.59] Reverse Sex (Accepts sockets) Dia. Part Number 213650-1 15/16-20 UNEF 1 1/4-18 UNEF 57 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 18-10 ±.010 ±.010 1.174 1.620 Plug Kit, Unassembled ±0.25 ±0.38 [29.82 ] [41.15 ] .560 Reverse Sex (Accepts pins) [14.22] ±.010 1.435 Part Number 213671-1 ±0.25 [36.45 ] ±.003 without Cable Clamp .925 Dia. ±0.08 [23.50 ] Dia. 15/16-20 UNEF 1 1/18-18 UNEF Coupling Ring ±.015 1.375 Receptacle, Square Flange +.007 ±0.38 [34.92 ] .125 - 0.00 +.018 [3.18 ] ±.010 - 0.00 1.062 ±.015 1.375 ±.010 1.450 .531 4 Plc. ±0.25 [26.97 ] Reverse Sex (Accepts sockets) ±0.38 [34.92 ] ±0.25 [36.83 ] [13.49] Typ. Part Number 213667-1 ±.010 ±.010 .990 ±.010 1.062 1.062 ±0.25 ±0.25 [25.15 ] ±0.25 [26.97 ] [26.97 ] 1.285/1.320 Dia. Typ. Typ. [32.64/33.53] Dia. .531 ±.010 [13.49] 1.062 1 1/18-18 UNEF-2A ±0.25 [26.97 ] Typ. ±.010 Panel Cutout 1.200 Receptacle, Free-Hanging ±0.25 [30.48 ] Reverse Sex (Accepts sockets) ±.004 1.115 Part Number 213668-1 ±0.10 [28.32 ] Dia. 15/16-20 UNEF-2A 1 1/18-18 UNEF-2A Type III+ Contacts Material Contact—Brass Spring—Stainless Steel Contact Finish .535 A—.000030 [0.00076] gold on the [13.59] Pin*** Socket electrical engagement area over .000030 [0.00076] min. nickel B—Tin Related Product Data Application Tooling—Pages 76-79 Wire Size Range Strip Form Contact No. Loose Piece Contact No. Ins. Dia. Contact Strip Form Hand Tool 2 Range Finish Code Applicator Part No. AWG mm Pin Socket Pin Socket B 213605-7 1-66563-1 — 66565-7 .060-.135 †† 5 567363-□ 91542-1 24-20 0.2-0.6 1.52-3.43 A — 66563-8 — 66565-4 †† 466958-1 (for Sockets) B 213603-5 66598-9 213603-6 66601-9 .110-.150 †† 5 □ 18-14 0.8-2 or 567364- 91521-1 2.79-3.81 †† A 213603-3 66598-2 213603-4 66601-2 or 567834-1 (for Sockets) †† Note: Applicators for AMP semiautomatic or fully-automatic termination equipment are available. Contact Technical Support. ***MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts. Extraction Tool Part No. 305183 Note: Gold-plated contacts should not be mated with tin or silver plated contacts. 5 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). 58 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 MIL-C-5015 Style Circular Plastic Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 59 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors Product Facts n Economical combination of thermoplastic UL 94V-0 rated connector housings and metal shells n Available in three sizes: n Series 1–Accepts Multimate contacts, shell sizes 14-5, 14-7, 22-16, 28-24, and 28-37 standard sex; 14-5, 14-7, 22-14, and 28-37 reverse sex n Series 2–Accepts 20 DF and 20 DM contacts, shell sizes 22-28 and 28-63 standard sex; 22-28 and 28-57 reverse sex n Series 3–Accepts Type XII power contacts, shell sizes 22-3 and 28-7 standard and reverse sex n Series 4–Accepts Multimate contacts, and Type XII power contacts, shell size 28-16M and 28-22M standard sex AMP Metal-Shell Circular Signal and low current is For additional economy, Plastic Connectors offer provided by a choice of industry accepted AMP n Compatible with MIL the reliability of higher AMP Multimate contacts: Type III+ pin and socket Spec metal housing type priced all metal connectors .062 [1.57] pin diameter contacts are available on connectors at a fraction of the cost, and and 20 DF and 20 DM reels in strip-form for high n Choice of application are offered in the more contacts, .040 [1.02] pin volume, low cost, automatic tooling to meet all popular contact diameter. High current machine terminations. For production requirements configurations. requirements are met by low volume, prototype or the Type XII capable of maintenance and repair Connector housings are carrying up to 35 amperes Type III+ contacts are also made of lightweight, sturdy, of current. available in loose piece thermoplastic material that form. are UL 94V-0 rated, with These quick connect/ zinc alloy, nickel plated disconnect circular shells for added strength connectors feature and protection. These polarized housings to connectors are available prevent mismating with in a variety of configurations other insert arrangements. to meet your signal, low AMP Metal-Shell Circular current and high current Plastic Connectors are requirements. Operating available in square flange temperatures range from receptacles and free- -55°C to +125°C [-67˚F to hanging plug connectors. +257˚F]. 60 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell Circular Plastic Connectors Metal-Shell CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 1 Square Flange Receptacles Metal-Shell CPC (Accepts Multimate Pins) Connectors, Series 1, F Standard Sex Mating Face E D ±.010 Listed part numbers are for .975 B ±0.03 [24.77 ] connectors only; contacts must 2 Plc. A be ordered separately. Mating Face Plugs Material and Finish (Accepts Multimate Sockets) Square Flange Receptacle— Housing—Thermoplastic, UL 94V-0 rated, black L Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Steel alloy, plated nickel Plug— Housing—Thermoplastic, UL 94V-0 M rated, black K Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon Plug Part No. Square Flange Arrangement Retainer Ring—Stainless steel Receptacle without TETRASEALS Ring with TETRASEALS Ring Coupling Ring—Zinc alloy, plated 14-5 208719-1 208718-1 208718-2 nickel 14-7 208715-1 208714-1 208714-2 22-16 208489-1 208488-1 208488-3 28-24 208459-1 208457-1 208457-3 Related Product Data 28-37 208471-1 208470-1 208470-3 Contacts—Pages 17-21 Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max. Contact Arrangement—Page 61 Component Dimensions—Page 70 Accessories—Page 71 J Dia. Performance Characteristics— G Page 6 Dia. Application Tooling—Pages 76-79 Technical Documents—Page 80 E E H Dia. J Dia. TETRASEALS Ring Rear Mount Panel Cutout Front Mount Panel Cutout (Installed in plugs only.) TETRASEALS Ring The TETRASEALS Ring provides splash- proof sealing between mating metal shells. It is located behind the plug shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 61 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles Metal-Shell CPC (Accepts Multimate Sockets) F Connectors, Series 1, Mating Face Reverse Sex E D B A Listed part numbers are for Plugs connectors only; contacts must (Accepts Multimate Pins) Mating Face be ordered separately. Material and Finish Square Flange Receptacle— Housing—Thermoplastic, UL 94V-0 L rated, black Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Steel alloy, plated nickel M K Plug— Housing—Thermoplastic, UL 94V-0 rated, black Plug Part No. Metal-Shell—Zinc alloy, plated nickel Square Flange Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring Tetraseal Seal—Fluorocarbon 14-5 208721-1 208720-1 — Retainer Ring—Retainer Ring 14-7 208717-1 208716-1 208716-2 Coupling Ring—Zinc alloy, plated 22-14 208487-1 208486-1 208486-3 nickel 28-37 208473-1 208472-1 208472-3 Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max. Related Product Data Contacts—Pages 17-21 J Dia. J Contact Arrangement—Page 61 Dia. Component Dimensions—Page 70 Accessories—Page 71 Performance Characteristics— E Page 6 E Application Tooling—Pages 76-79 H Technical Documents—Page 80 G Dia. Dia. Rear Mount Panel Cutout Front Mount Panel Cutout TETRASEALS Ring (Installed in plugs only.) TETRASEALS Ring The TETRASEALS Ring provides splash- proof sealing between mating metal shells. It is located behind the plug shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 62 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 1 Metal-Shell CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 1, Contact Arrangements .170 .170 Shell Size 14 .172 .172 [4.32] .000 [4.32] [4.37] .000 [4.37] .094 .094 .086 .086 [2.39] [2.39] [2.18] [2.18] .130 .126 [3.3] [3.2] .000 .000 .047 [1.19] .126 .130 [3.2] [3.3] Arrangement 14-5 Arrangement 14-7 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] .000 Shell Size 22 .150 .150 .193 .043 .032 .182 [3.81] .000 [3.81] [4.9] [1.09] [0.81] [4.62] .225 .075 .075 .225 .268 .118 .107 .257 [5.72] [1.90] [1.90] [5.72] [6.81] [3] [2.72] [6.53] .260 [6.6] .205 [5.21] .130 [3.3] .075 [1.91] .000 .000 .075 [1.91] .130 [3.3] .205 [5.21] .260 [6.6] .150 Note: Contact arrangements [3.81] .150 [3.81] shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Arrangement 22-14 Arrangement 22-16 Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] .375 .225 .075 .075 .225 .375 Shell Size 28 [9.52] [5.72] [1.90] [1.90] [5.72] [9.52] .364 .182 .182 .364 .000 [9.25] [4.62] [4.62] [9.25] .450 .300 .150 .150 .300 .450 .000 [11.43] [7.62] [3.81] [3.81] [7.62] [11.43] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .390 [9.91] .316 [8.03] .260 [6.6] .158 [4.01] .130 [3.3] .000 .000 .130 [3.3] .158 [4.01] .260 [6.6] .316 [8.03] .390 [9.91] .150 [3.81] Arrangement 28-24 Arrangement 28-37 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] 63 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 2 Square Flange Receptacles Metal-Shell CPC (Accepts 20 DF and 20 DM Pins) Connectors, Series 2, Standard Sex F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Material and Finish Square Flange Receptacle— Plugs Housing and Retention Insert— (Accepts 20 DF and 20 DM Sockets) Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Mating Face Grooved Pin—Steel alloy, plated nickel Plug— Housing—Thermoplastic, UL 94V-0 rated, black L Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon Retainer Ring—Stainless steel Coupling Ring—Zinc alloy, plated nickel M K Related Product Data Contacts—Pages 29-30 Contact Arrangement—Page 64 Part No. Component Dimensions—Page 70 Arrangement Square Flange Plug Accessories—Pages 38, 39 and 71 Receptacle without Tetraseals Ring Performance Characteristics— 22-28 208491-1 208490-1 Page 6 28-63 208477-1 208476-1 Application Tooling—Pages 76-79 Technical Documents—Page 80 J Dia. G Dia. E Recommended Panel Cutout 64 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 2 Metal-Shell CPC Series 2 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 2 (Continued) Square Flange Receptacles Metal-Shell CPC (Accepts 20 DF and 20 DM Sockets) Connectors, Series 2, Reverse Sex A Mating Face E F D Listed part numbers are for B connectors only; contacts must be ordered separately. Material and Finish Plugs Square Flange Receptacle— (Accepts 20 DF and 20 DM Pins) Housing and Retention Insert— Thermoplastic, UL 94V-0 rated, black Mating Face Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Steel alloy, plated nickel Plug— L Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon M Retainer Ring—Stainless steel K Coupling Ring—Zinc alloy, plated nickel Related Product Data Contacts—Pages 29-30 Contact Arrangement—Page 64 Component Dimensions—Page 70 Part No. Accessories—Pages 38, 39 and 71 Arrangement Square Flange Plug Performance Characteristics— Receptacle without Tetraseals Ring Page 6 22-28 208493-1 208492-1 Application Tooling—Pages 76-79 28-57 208475-1 208474-1 Technical Documents—Page 80 J G Dia. Dia. E E J G Dia. Dia. Rear Mount Panel Cutout Front Mount Panel Cutout 65 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 2, Contact Arrangements Shell Size 22 .248 .124 .124 .248 .000 [6.3] [3.15] [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15] Arrangement 22-28 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 28 .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .496 .372 .248 .124 .124 .248 .372 .496 .372 .248 .124 .124 .248 .372 .000 .000 [12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] [12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .448 [11.38] .340 [8.64] .443 [11.25] .232 [5.89] .319 [8.1] .108 [2.74] .212 [5.38] .000 .105 [2.67] .000 .108 [2.74] .019 [0.48] .232 [5.89] .143 [3.63] .340 [8.64] .250 [6.35] .448 [11.38] .357 [9.07] .464 [11.79] .124 [3.15] .124 [3.15] Arrangement 28-57 Arrangement 28-63 Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 66 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 2 Metal-Shell CPC Series 3 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 3 Square Flange Receptacles Metal-Shell CPC (Accepts Type XII Male Pins) Connectors, Series 3, Standard Sex F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Plugs Material and Finish (Accepts Type XII Female Sockets) Square Flange Receptacle— Mating Face Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Peripheral Seal—Elastomer, grey L Grooved Pin—Stainless steel Plug— Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel M Tetraseal Seal—Fluorocarbon K Retainer Rings—Stainless Steel Coupling Ring—Zinc alloy, plated Plug Part No. nickel Square Flange Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring 22-3 208495-1 208494-1 208494-3 Related Product Data 28-7 208483-1 208482-1 — Contacts—Page 34-35 Contact Arrangement—Page 67 Component Dimensions—Page 70 J Dia. Accessories—Pages 38, 39 and 71 Performance Characteristics— G Page 6 Dia. Application Tooling—Pages 76-79 E Technical Documents—Page 80 Recommended Panel Cutout TETRASEALS TETRASEALS Ring Ring (Installed in Plugs only) The TETRASEALS Ring provides splash- proof sealing between connector metal- shells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 67 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 3 (Continued) Square Flange Receptacles Metal-Shell CPC (Accepts Type XII Female Sockets) Connectors, Series 3, Reverse Sex F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Plugs Material and Finish (Accepts Type XII Male Pins) Square Flange Receptacle— Mating Face Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Peripheral Seal—Elastomer, grey Grooved Pin—Stainless steel L Plug— Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon M Retainer Rings—Stainless Steel K Coupling Ring—Zinc alloy, plated nickel Plug Part No. Square Flange Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring Related Product Data 22-3 208497-1 208496-1 — 28-7 208485-1 208484-1 208484-3 Contacts—Page 34-35 Contact Arrangement—Page 67 Component Dimensions—Page 70 J Accessories—Pages 38, 39 and 71 Dia. Performance Characteristics— Page 6 G Application Tooling—Pages 76-79 Dia. Technical Documents—Page 80 E Recommended Panel Cutout TETRASEALS TETRASEALS Ring Ring (Installed in Plugs only) The TETRASEALS Ring provides splash- proof sealing between connector metal- shells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 68 Catalog 82021 Catalog 82021 Dimensions are in inches and Dimensions are in inches and Dimensions are shown for Dimensions are shown for USA: 1-800-522-6752 USA: 1-800-522-6752 South America: 55-11-2103-6000 South America: 55-11-2103-6000 Revised 7-07 Revised 7-07 millimeters unless otherwise millimeters unless otherwise reference purposes only. reference purposes only. Canada: 1-905-470-4425 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Hong Kong: 852-2735-1628 specified. Values in brackets specified. Values in brackets Specifications subject Specifications subject Mexico: 52-55-1106-0800 Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 Japan: 81-44-844-8013 www.tycoelectronics.com www.tycoelectronics.com are metric equivalents. are metric equivalents. to change. to change. C. America: 57-1-254-4444 C. America: 57-1-254-4444 UK: UK: 44-208-420-8341 44-208-420-8341 Metal-Shell CPC Series 3 Metal-Shell CPC Series 3 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 3, Contact Arrangements Shell Size 22 .148 .148 .000 [3.76] [3.76] .107 [2.72] .000 .213 [5.41] Arrangement 22-3 Max. Wire Ins. Dia. = .220 [5.59] Shell Size 28 .343 .172 .172 .343 .000 [8.71] [4.37] [4.37] [8.71] .296 [7.52] .000 .296 [7.52] Arrangement 28-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 69 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 4 Square Flange Receptacles Metal-Shell CPC (Standard Sex Receptacles accept Type XII Male and Multimate Pins. Reverse Sex Receptacles accept Type XII Connectors, Series 4 Female and Multimate Sockets.) F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Plugs (Standard Sex Plugs accept Type XII Female and Multimate Sockets. Reverse Sex Plugs accept Type XII Male and Material and Finish Multimate Pins.) Mating Face Square Flange Receptacle— Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Stainless steel Plug— L Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon Retainer Rings—Stainless Steel M Coupling Ring—Zinc alloy, plated nickel K Plug Part No. Square Flange Arrangement Related Product Data Receptacle without TETRASEALS Ring with TETRASEALS Ring Standard Sex Reverse Sex Standard Sex Reverse Sex Standard Sex Contacts—Pages 17-23 and 34-35 28-16M 208479-1 1776088-1 208478-1 1776089-1 208478-3 Contact Arrangement—Page 69 28-22M 208481-1 — 208480-1 — 208480-3 Component Dimensions—Page 70 Accessories—Pages 38, 39 and 71 J Dia. Performance Characteristics— G Page 6 Dia. Application Tooling—Pages 76-79 G Technical Documents—Page 80 Dia. E E J Dia. Rear Mount Panel Cutout Front Mount Panel Cutout TETRASEALS TETRASEALS Ring Ring (Installed in Plugs only) The TETRASEALS Ring provides splash- proof sealing between connector metal- shells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 70 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 4 Metal-Shell CPC Series 4 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 4, Contact Arrangements Shell Size 28 .276 .092 .092 .276 [7.01][2.34][2.34][7.01] .400 .184 .184 .400 .000 [10.16][4.67] [4.67] [10.16] .400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16] Arrangement 28-16M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts .364 .182 .182 .364 .000 [9.25][4.62] [4.62][9.25] .455 .273 .091 .091 .273 .455 [11.56][6.93][2.31][2.31][6.93][11.56] .382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7] Arrangement 28-22M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 71 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors Component Dimensions Thread-Size: Square Flange Receptacles 7/8-20 UNEF-2A ±.005 J [±0.13] (Shell Size 14) Dia. 15/16-20 UNEF-2A ±.015 (Shell Size 22) F [±0.38] 1-3/8-18 UNEF-2A ±.005 ±.005 (Shell Size 28) E E [±0.13] [±0.13] ±.010 G [±0.25] Dia. Panel Cutout, Front Mounted Receptacle D Max. ±.005 J [±0.13] Dia. ±.005 E [±0.13] H Dia. ±.010 C [±0.25] Front and Rear ±.010 Panel Thk. B [±0.25] .125 Max. Panel Cutout, Rear Mounted A Max. [3.18] Receptacle K Max. Plugs ±.010 M [±0.25] Thread-Size: 7/8-20 UNEF-2A ±.015 (Shell Size 14) L [±0.38] 1-3/16-18 UNEF-2A (Shell Size 22) 1-7/16-18 UNEF-2A For drawings, technical data or (Shell Size 28) samples, contact your sales engineer or call Technical Support. Dimensions Arrangement Series Sex No. A B CD E F G H J K LM Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380 14-5 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65 Rev. Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380 14-7 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65 Rev. 1.190 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.560 1.750 .380 22-14 Rev. 30.22 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 39.62 44.45 9.65 1 1.470 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.265 1.750 .380 22-16 Std. 37.34 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.13 44.45 9.65 1.555 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 .380 28-24 Std. 39.5 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 39.62 55.12 9.65 1.540 1.560 Std. 39.12 39.62 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.170 .380 28-37 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 55.12 9.65 1.260 1.840 Rev. 31.00 46.74 Std. .934 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.295 1.750 .380 22-28 23.72 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.89 44.45 9.65 Rev. 1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380 2 28-57 Rev. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65 1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380 28-63 Std. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65 Std. 1.755 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.805 1.750 .380 22-3 44.58 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 45.85 44.45 9.65 Rev. 3 Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 28-7 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 Rev. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 28-13M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 4 28-16M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 28-22M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 72 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Component Dimensions Metal-Shell CPC Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connector Accessories Internal Threads Cable Clamps Screw with Lock Washer ±.031 Material and Finish (Two Supplied) A [±0.79] Body and Clamp Halves—Zinc alloy, Clamp Half (Two Supplied) nickel plated Screws and Washers—Stainless Cable Clamp steel ±.031 Body B [±0.79] ±.031 C [±0.79] Plug (Shown for reference only) Cable Dia. Range Dimensions Shell Cable Thread Size Part No. Size O.D. Range A B C .938 1.175 1.165 .225-.562 14 7/8-20 UNEF-3B 208945-5 23.83 29.85 29.59 5.71-14.27 .938 1.432 1.469 .325-.750 22 1-3/16-18 UNEF-3B 208945-7 23.83 36.37 37.31 8.26-19.05 1.031 1.593 1.688 .450-.938 28 1-7/16-18 UNEF-3B 208945-8 26.19 40.46 42.88 11.43-23.83 Notes: 1. For Shell Size 22 Receptacle use plastic cable clamp Size 17 (See page 38), for Shell Size 28 Receptacle use plastic cable clamp Size 23 (See pages 38-39). Use Size 14 metal cable clamp for both plug and receptacle Size 14 connectors. 2. Metal cable clamps (Sizes 22 and 28) are for use with Metal-Shell CPC plugs ONLY. Cable Entry Seals Heat Shrinkable Sealing Boots Cable entry seals are used with jacketed cable to provide an environmentally sealed wire-to- connector system. They can be used with plugs. Thick Wall Boots Material Internal Sleeve—Nylon Outer Tubing—Polyolefin, black Shell Dimensions Expanded Sealing Range Max. Recovered Part No. Size A B Wall Thickness (Dia.) Inside Dia. 22 54012-3 3.000 1.250 .070 .550 - 1.250 .500 76.20 31.75 1.78 13.97 - 31.75 12.70 28 54012-4 ±.010 B [±0.25] Protective Cap Assemblies Dimensions Shell Part Size No. A B (for Metal-Shell CPC ±.010 1.225 .515 A Receptacles Only) [±0.25] 14 213823-2 31.11 13.08 1.750 .635 22 211903-1 ±.010 3.000 44.45 16.13 Bead ±0.25 Material and Finish [76.2 ] Chain 2.170 .635 28 211904-1 55.12 16.13 Zinc alloy, nickel plated 73 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 74 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Miniature CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) Product Facts n Two shell sizes: Size 8 (1-4) or Size 11 (5-9) contact positions n Pre-positioned 1/4 turn coupling ring with positive lock and alignment feature n Unique contact pattern for each position size helps prevent accidental mating with other position sizes n Sealed to IP67 (Protected against immersion in water up to 1 meter for 1/2 hour) n Front or rear jam nut panel mounting n No assembly required n Receptacle available in free-hanging or panel mount versions n Alternate keys available AMP Miniature Circular Nylon housings offer good Technical Documents Plastic Connectors (CPC) resistance to a wide range Product Specification are available in wire-to- of chemical agents while 108-2079 Miniature CPC Connectors wire and wire-to-panel the IP67 sealing helps configurations. prevent ingress of dirt or Material and Finish fluids that could have an Utilizes existing Mini- adverse effect on the Seal, Wire Entry—Elastomer, yellow Universal MATE-N-LOK contact interface. or white stamped and formed con- Seal, Peripheral—Elastomer, gray tacts designed for up to Ideal for Industrial, 500 mating cycles when Housing—Thermoplastic, black or red Instrumentation and plated with gold or up to 50 Transportation applications Protector, Seal—Thermoplastic, cycles with tin plating. natural where size, contact density and environmental expo- Ring, Coupling—Thermoplastic, black sure are primary concerns. Nut, Jam—Brass, nickel plated Plate, Seal Retention— Thermoplastic, black Cable Assemblies n Wide variety of custom n Capability to produce n For more information on discrete type cable custom overmolded our cable assembly assemblies, terminated assemblies and insert capabilities, see our with Terminals and and injection molding. website at Splices, Soft Shell, n Jacketed cable www.tycoelectronics.com/ and Circular Plastic assemblies and discrete cables Connectors and other wire: Subminiature-D, crimp and mass- SCSI, Circular Plastic, terminated products. VHDCI, USB and Shielded Data Link 75 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) (Continued) Shell Size 8 (4 Position shown) 1.142 Receptacle Assembly, [29.00] 1.142 Panel Mount .555 [29.0] [14.10] (Order pin contacts separately .125 [3.18] Max. — see page 75) .125 Panel Thickness [3.18] Alignment Indicator .827 [21.00] 1/2-20 UNF-2A White Alignment Dot 1/2-20 UNF-2A 5/8-24 UNEF-2A Jam Nut .555 Jam Nut shown for Thread 5/8-24 & Flange Seal reference only. [14.1] Flange Seal shown for UNEF-2A shown for Must be ordered reference only. reference only. Thread separately. Must be ordered Must be ordered separately. separately. Receptacle Assembly, .059 Free-Hanging .06 .55 .551 [1.5] [1.50] (Order pin contacts separately [14.10] [14.00] .394 1/2-20 UNF-2A — see page 75) [10.0] Thread 1/2-20 UNF-2A White Thread Alignment Dot .551 [14.00] .606 1.142±.010 [15.39] White [29.00±0.25] .413 Aignment [10.48] Dots 1.142 1.14 [29.0] [29.00] Positive Lock Alignment Indicator Indicator Slots Plug Assembly .669 [17.00] 1.142±.010 White [29.00±0.25] (Order socket contacts .413 Aignment [10.48] separately — see page 75) Dots Positive Lock Alignment Indicator Indicator Slots .669 [17.00] Related Product Data Part Numbers—Page 74 Contacts—Page 75 Accessories—Page 75 76 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Miniature CPC Connectors Miniature CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) (Continued) Shell Size 11 (9 Position shown) Receptacle Assembly, Plug Assembly Panel-Mount (Order socket contacts (Order pin contacts separately separately — see page 75) — see page 75) 1.14 ± .010 [29.00 ± 0.25] Jam Nut & Flange .413 Seal shown for reference Z [10.48] only. Must be ordered .689 separately. White [17.50] Alignment Dots K REF SEE TABLE Positive Lock .059 Ø21.75 Indicator .555 Alignment Z [1.50] [14.10] Indicator 3/4-20 1.14 Slots UNEF-2A [29.00] Thread .866 [22.00] Receptacle Assembly, Free-Hanging (Order pin contacts separately — see page 75) .555 [14.10] .059 [1.50] 3/4-20 .689 UNEF-2A [17.50] Thread Positive Lock Indicator .902 1.14 [22.90] [29.00] Arrangement Housing Part Numbers Housing Part Numbers Insulation Shell No. of Panel Mount Free-Hanging Diameter Range Plug Size Pos. Receptacle Receptacle .035-.059 [.89-1.5]* 1445539-1 1445526-1 1445536-1 81 Standard stocked Part .059-.110 [1.5-2.39] 1445539-3 1445526-3 1445536-3 Numbers in BOLD type. .035-.059 [.89-1.5]* 1445538-1 1445522-1 1445535-1 82 .059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3 .035-.059 [.89-1.5]* 1445537-1 1445510-1 1445534-1 83 .059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3 .035-.059 [.89-1.5]* 1445421-1 1445389-1 1445390-1 8 4 .059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3 .035-.059 [.89-1.5]* 1445824-1 1445829-1 1445820-1 11 5 .059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3 .035-.059 [.89-1.5]* 1445823-1 1445828-1 1445819-1 11 6 .059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3 .035-.059 [.89-1.5]* 1445822-1 1445827-1 1445818-1 11 7 .059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3 .035-.059 [.89-1.5]* 1445821-1 1445826-1 1445817-1 11 8 .059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3 .035-.059 [.89-1.5]* 1445816-1 1445825-1 1445807-1 11 9 .059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3 Note: Alternate keys available (115˚ part numbers shown in above chart) *Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range. 77 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) (Continued) Contacts and Application Contact Part Numbers Wire Size HDM Hand Tooling Pin Socket Ins. Dia. Material Range Applicator Tool Range and Finish Strip Loose Strip Loose 2 AWG [mm ] Part No. Part No. Pin (for Receptacles) Form Piece Form Piece Brass, Pre-tin 770835-1 794059-1 770834-1 794058-1 .671 [17.04] 2 567418-1 Phos. Brz., Pre-tin — — 770834-4 — 30-26 .035-.050 2 90717-2 567418-2 1 [.05-.12] .889-1.27 Brass, Duplex 1-770835-0 1-794059-0 1-770834-0 1-794058-0 2 567418-3 1 Phos. Brz., Duplex — — 1-770834-1 — Brass, Pre-tin 770901-1 770985-1 770902-1 770986-1 3 Socket (for Plugs) 567066-3 Phos. Brz., Pre-tin — — 770902-4 — 26-22 .047-.069 3 91529-1 567066-4 1 [.12-.3] 1.19-1.75 .659 [16.74] Brass, Duplex 1-770901-0 1-770985-0 1-770902-0 1-770986-0 3 567066-5 1 Phos. Brz., Duplex — — 1-770902-1 — Brass, Pre-tin 770903-1 770987-1 770904-1 770988-1 22-18 .059-.094 2 567067-1 [.3-.8] 1.50-2.39 Phos. Brz., Pre-tin — — 770904-4 — 2 567067-2 91522-1 oror Contact Extraction Tool 1 Brass, Duplex 1-770903-0 1-770987-0 1-770904-0 1-770988-0 2 22 x (2) .067 x (2) 567067-3 Part No. 189727-1 1 [.3] 3.38 Phos. Brz., Duplex — — 1-770904-1 — Instruction Sheet 408-4118 1 Duplex Finish – Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area Contact Insertion Tool over .000050 [.00127] min. nickel underplate on entire contact. 2 HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used Part No. 455830-1 on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See page 133 for further Instruction Sheet 408-7984 information. (For inserting contacts applied to small diameter 3 HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used wire) on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See page 133 for further information. Insertion Tip (Seal Protector) Note: All part numbers are RoHS Compliant. Part No. 1604816-1 (For inserting socket contacts applied to small diameter wire) Accessories (All accessories must be ordered separately.) Strain Reliefs Dimensions Part Number Shell Size A B Straight Right-Angle B 8 .925 [23.5] .709 [18.0] 1445730-1 1445771-1 1 1546746-3 11 1.10 [28.0] .964 [24.5] 1445856-1 2 1546746-4 1 2 A Open Style With Cover A B Dimensions Heat Shrink Boots Shell Part Sealant Length Size Number AB 8 2.00 [50.8] .75 [19.0] 1546997-1 11 2.50 [63.5] 1.00 [25.4] 1546921-1 Dimensions Flange Seals Shell Part Size Number AB 8 .60 [15.3] .26 [6.6] 1445420-1 11 .73 [18.5] .33 [8.5] 1445420-2 B see chart Dimensions Jam Nuts Shell Part for Threads Thread Size Number AB 8 .75 [19.0] .125 [3.2] 5/8-24 UNEF-2B 1604196-1 11 .875 [22.25] .125 [3.2] 3/4-20 UNEF-2B 1445904-1 A .146 [3.70] Dimensions Dust Caps Shell Part Size Number AB 1.49±.010 ∅ A ±.025 [37.9±0.25] 8 .795 [20.2] .551 [14.0] 1604089-1 [±0.64] ∅ B ±.025 11 .89 [22.6] .736 [18.7] 1604089-2 [±0.64] .094 [2.4] 78 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Miniature CPC Connectors Application Tooling Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling Mechanical Hand Tools for SDE die sets provide cost- For more information, request Catalog SDE (Standard Die 1654003. effective flexibility, through Interchangeable Die Sets Envelope) Die Sets many options for a common die-set outline. The SDE die These tools are ideal for small produc- sets can be adapted for use tion, prototype and experimental applica- with CERTI-CRIMP hand tions. They are used for terminating pin tools, PRO-CRIMPER III and socket contacts to wire and feature a hand tools, the SDE ratchet device to provide consistently Terminator and the 626 formed crimps. Pneumatic Tool System. Commercial grade hand help minimize contact PRO-CRIMPER III Hand tool for crimping various rotation and bending during Tool, Part No. 58495-1 products. Features ratchet crimping. Approximate control to provide complete weight 1.3 lb [0.60 kg]. crimp cycle. Accepts both pinned- and shouldered- For use with Type III+ contacts, see style die sets. Locators are pages 17-19. provided with pinned-style For more information, request Catalog die sets for proper contact 1773380, Instruction Sheet 408-9930. and wire positioning, and to Premium grade hand tools. adjustment lever, when CERTI-CRIMP Straight Feature ratchet control to applicable. Approximate Action Hand Tools (SAHT) provide complete crimp weight 1.3 lb [0.59 kg] cycle. Die sets close in a straight line. Include a con- For Type III+ contacts, see pages 17-19. tact locator and wire stop, For more information, request Catalog plus an insulation crimp 65780. Premium grade hand tool. a contact or terminal locator CERTI-CRIMP “C” Head Features ratchet control to and a wire stop, are built Straight Action Hand Tool provide complete crimp into the die set. Approximate (SAHT), Part No. 69710-1 cycle. The interchangeable weight 1.9 lb [0.86 kg]. die sets close in a straight line to minimize contact or For subminiature coaxial contacts, see terminal rotation during pages 22-23. crimping. When applicable, For more information, request Catalog user-assist features such as 65780, Instruction Sheet 408-2095. An electric crimp terminator For more information, request Catalog Electric Machine for SDE Terminator, 1654714. with compact design Interchangeable Die Sets Part No. 1490076-2 features a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. Lightweight, air-operated hand- or foot-actuation Pneumatic Hand Tool for 626 Pneumatic Tool System modular tooling system. switch. Optional ratchet Interchangeable Die Sets Accepts a wide variety of control available to provide interchangeable heads for complete crimp cycle. crimping various types of contacts, terminals and For subminiature coaxial contacts, see splices onto wires ranging pages 22-23. 2 6-26 AWG [13-0.12 mm ], For more information, request Catalog plus coaxial and fiber optic 124208. cable. Available with either 79 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 112383 92936-8 112076 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling (Continued) Crimp Machines Semiautomatic bench AMP-O-LECTRIC Model “K” AMP-O-LECTRIC Model “G” AMP-TAPETRONIC Machine, machines for crimping Terminating Machine with a Terminating Machines, Part No. 69875 reeled terminals and con- permanently-mounted Part Nos. 354500-1, -9, -11 tacts, featuring a quiet and applicator that accepts reliable direct motor drive, interchangeable die sets to microprocessor controls for apply a variety of tape- ease of setup and opera- mounted terminals and tion, and guarding and splices. Many of the die lighting designed for opera- sets can also be used in tor convenience and safety. AMP-O-LECTRIC All models are equipped Terminating Machines with with either manual or auto- a tape applicator. matic precision adjustment of crimp height. Machine- For more information, contact Tyco mounted sensors are avail- Electronics. able for crimp quality moni- toring using conventional miniature-style applicators. For more information, request Catalog 1654956-2, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Note: New Stripping Module available, see page 79. The unique system provides Crimp Quality Monitor (CQM) AMP 3K/40 and AMP 5K/40 n 3,000 lb [1361 kg] max. 100% on-the-fly crimp crimp force (AMP 3K/40); Part No. 1320420-2 Terminating Machines inspection. It measures the 5,000 lb [2268 kg] max. crimp height of each crimp force (AMP 5K/40) termination, and evaluates n Toolless removal of the quality of each crimp. If applicators and guards a crimp is questionable, the n Jog capability monitor alerts the operator with both visual and audible n Quiet, fast operation — alarms. It also provides 80/76 dBA and cycle time ports for printing and less than 0.400 seconds networking. When used with n Accepts Heavy Duty Mini AMP-O-LECTRIC Model “G” stye applicators Termination Machines, the n Wide range of optional monitor is mounted to the equipment such as toolless machine. When used with precision crimp height AMPOMATOR CLS IV Lead adjust, batch counter, CQM Making Machines, it is integrated into the capability and work light machine’s operating system. For more information, request The AMP 3K/40 and AMP For more information, request Catalog 1654956-2. 5K/40 Terminators are Catalog 82275. designed for customers that Note: New Stripping Module require the increased available, see page 79. output and quality of a The System III Applicator System III Applicator semiautomatic machine at introduces several new a competitive price. By technologies into the incorporating the most applicator including a commonly requested precision servo-electric features as standard and motorized feeding system, offering a long list of a built-in data module for optional equipment, these storing terminal crimp and terminators offer flexibility to set-up information, a meet the specific needs of precision fit round ram, and various applications at the a newly designed terminal lowest possible cost. depressor. It still utilizes the proven quality of the HD-M For more information, request Catalog crimper and anvil tooling. 1654956-8 80 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Application Tooling 103330 Application Tooling Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling (Continued) Lead Makers This fully-automatic, PC- The 433-S alpha offers Komax gamma 333 PC Komax 433-S alpha controlled leadmaker can be maximum flexibility for Lead-Making Machine Lead-Making Machine equipped with up to three applying seals to one or both processing stations enabling ends of the wire with the the crimping of both ends of corresponding terminal. When the wire, double-crimp equipped with the mci 711 connections with three crimp terminator and mci 761 different contacts, single- seal applicator, the fully- ended seal applications, automated 433-S alpha forms tinning or ink-jet marking. a highly compact system with Features include ultra-short optimum accessibility. conversions times, easy-to- Dynamic servo-drives provide use graphic-based TopWin fine travel settings on all motor interface with multiple- axes and the wire straightening language capability, crimp unit with quick-release lock and force analyzer with statistical automatic lead-in feature analysis, seal monitoring, and reduces wire changeover time. integrated good/bad sorting. The TopWin software provides for fast, simple data input. For more information, request Catalog 1307901. For more information, request Catalog 1307801. The AMPOMATOR System III Applicators AMPOMATOR System III Leadmaker is designed for Leadmaker Interchangeable applicators End-Feed Heavy-Duty the demands of low- for crimping products Miniature Applicators volume/high mix reeled end-to-end (primarily (coded HDM) manufacturing and precision open-barrel terminals). quality. This leadmaker Used in bench and lead- combines the best wire making machines; most processing capabilities with designs can be used, or new technologies in terminal adapted for use with minor tooling changes, dial-in set- feeding and machine set-up tings for different wire sizes found in the System III and insulation diameters. Applicator to offer significant Mechanical or air-powered advantages for higher feed systems, depending throughput and efficiencies. on the product applied. See catalog 1654956-5 for more For more information, request information. Catalog 296393-2 and Instruction Sheet 408-8039. Fully-automatic machines AMPOMATOR CLS IV+ The new EDGE counter tracks EDGE Applicator Counter that measure, cut, strip and Lead-Making Machines, wearable tool usage for the terminate single leads. Part Nos. 356500-1, -2; most effective maintenance Microprocessor-controlled, 1213400-1, -2 planning. The completely and programmed and electronic counter, with clear operated using an easy-to- LCD display, indicates cycles follow, menu-driven touch- since installation. By screen. Features include performing maintenance at direct-drive terminating measured intervals with pre- units with precision crimp set limits, operators avoid height adjustment, fully breakdowns and rejects programmable setups, wire caused by tool wear or mis- runout and splice detection, adjustment. A wireless and motorized pre-feed with interface transfers counters to wire straightener. Crimp a PC running the optional quality monitoring is also Edge Counter Software Pack. available. The EDGE is standard on all For more information, request new applicators and can be Catalog 124324, Video 198142 (NTSC), 199609 (PAL). retrofitted to most existing Tyco Electronics applicators. See catalog 1773385 for more information. 81 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 110234 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling (Continued) Interchangeable applicators The combination of the Side-Feed Heavy-Duty Stripping Module (for the for crimping products Stripping Module with the Miniature Applicators AMP 3K/40 and AMP 5K/40 reeled side-by-side on sin- AMP 3K/40 and AMP 5K/40 (coded HDM) Terminating Machines and gle or dual carrier strips Terminating Machines or AMP-O-LECTRIC Model “G” (primarily closed-barrel ter- the AMP-O-LECTRIC Terminator on page 77) minals and open-barrel con- Model “G” Terminator tacts). Similar design as the provides an economic and end-feed version. All side- proficient method of feed applicators include a stripping the wire and wire stop to help correctly crimping terminals on the position the wire end in the same machine. The module crimping target area. accepts End- and Side- Feed HDM Applicators For more information, request Catalog 296393-2 and (32-14 AWG) and operates Instruction Sheet 408-8040. in three modes: crimp only, strip only, or strip and For more information, request crimp. It can be installed Catalog 1309085. on existing machines in the field or purchased as one unit from the factory. The semiautomatic Delta 60 is Interchangeable applicators Komax Delta 60 Stripper-Crimper designed to strip single- and for crimping products in Wire Stripper Applicators (coded SCA) multiple-pole conductors with AMP-O-MATIC Stripper- pull-off lengths of .984 [25] or Crimper Machines. Consist 3.78 [96]. Thanks to the of separate ram and lower electric drive and non- tooling assemblies. Similar pneumatic design, the device dial-in settings for different is quick and quiet in operation wire sizes and insulation and can be utilized virtually diameters as HDM anywhere. The Delta 60 can applicators. Available with desheath or strip stranded sensors for use with the conductors and multiple wire Crimp Quality Monitor. cables with external diameters For more information, request Catalog of up to .433 [11]. 65004 (AMP-O-MATIC Stripper- See catalog 1654956 for more information. Crimper Machines), Catalog 82275 [Crimp Quality Monitor (CQM)]. The Cosmic 30M is a high Cosmic 30M Wire Stripping precision, high speed Machine, 5-528367-0 electrical wire stripper that is very easy to operate. It’s Stripper-Crimper Machines equipped with a four blade system and an optional Semiautomatic bench AMP-O-MATIC Stripper- gripper for more difficult wires. crimping machines that also Crimper Machines, There is a digital display for strip the wire, and are there- Part Nos. 1320895-1, -2 the wire diameter that can be fore used for terminating set at 0.01 mm increments. jacketed cable. Feature manual precision adjust- See catalog 1773385-2 for more ment of crimp height, keyed information. strip blades for faster, more accurate setups, and an The compact, lightweight, Cosmic 927R Micro-Cable efficient scrap removal sys- benchtop Cosmic 927R was Stripper tem. All adjustments can be designed and developed to made from the front of the reliably strip various insulation machines without special materials and micro-cable. tools. Available with crimp From conductor diameter quality monitoring. 36 to 10 AWG, the stripping For more information, request diameter display can be set to Catalog 65004, Video 198075, Catalog within 0.1 mm increments. 82275 [Crimp Quality Monitor (CQM)], Video 198094. See catalog 1773385-4 for more information. 82 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Application Tooling 89827 89828 112075-2 Technical Documents Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1579 Sealed CPC Connectors with Removable Contacts 108-2079 Miniature CPC Connectors 108-10024 CPC Connectors 108-10024-2 (Series 1) 108-10024-3 (Series 2) 108-10024-4 (Series 3 & 4) 108-10037 Contacts, Type XII 108-10040 Metal-Shell CPC Connectors 108-10042 Contacts, Type III + 108-40005 Contacts, Size 20 DF Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10000 Contacts, Size 20 DF 114-10004 Contacts, Type III + 114-10005 Contacts, Type XII 114-10038 CPC Connectors Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-4317 Two-Piece Sealed CPC Connectors 408-6641 Metal-Shell CPC Connectors 408-7582 Accessories for CPC Connectors 408-7593 CPC Connectors 408-7901 Application and Maintenance for AMP Hand Crimp Tool 408-8416 CPC Right-Angle Cable Clamp Assembly Application Tooling/Instruction Sheet Cross Reference Tool Part No. Instruction Sheet Tool Part No. Instruction Sheet 58495-1 408-9819 91285-1 408-9404 69710-1 408-2095 305183 408-1216 91019-3 408-7276 318813-1 408-4374 91067-2 408-7508 83 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Part Number Index Note: This part number index lists Part Number Page Part Number Page Part Number Page all cataloged parts by base number 66602 17,18 206226 33 208338 44 only. Complete part numbers (with 66740 34 206227 33 208457 59 prefixes and/or suffixes) are shown on the pages indicated. 66741 34 206304 53 208459 59 81665 44,48,49,50,51 206305 10,15,50 208470 59 164159 19 206306 10,50 208471 59 Part Number Page 164160 19 206322 38,48,49,56 208472 60 51565 22,23 164161 19 206358 38 208473 60 54010 52 164162 19 206404 14 208474 63 54011 52 164163 19 206425 33 208475 63 54012 52,71 164164 19 206426 33 208476 62 54123 52 193844 19 206429 10,15,50 208477 62 66098 17 193846 19 206430 10,50 208478 68 66099 17 193990 35 206433 26 208479 68 66100 17 193991 35 206434 26 208480 68 66101 17 200333 21 206437 26 208481 68 66102 17 200336 21 206438 26 208482 65 66103 17 200821 42 206455 27 208483 65 66104 17 201328 21 206458 28 208484 66 66105 17 201330 21 206460 28 208485 66 66106 17 201332 21 206485 26 208486 60 66107 17 201334 21 206486 26 208487 60 66108 17 201568 21 206508 42 208488 59 66109 17 201570 21 206509 42 208489 59 66180 20 201578 21 206512 38,53 208490 62 66181 20 201580 21 206516 14 208491 62 66182 20 201611 21 206518 14 208492 63 66183 20 201613 21 206552 14 208493 63 66253 34 202236 20 206554 14 208494 65 66254 34 202237 20 206612 37 208495 65 66255 34 202410 21 206613 37 208496 66 66256 34 202411 21 206705 10,50 208497 66 66259 34 202507 21 206708 10,15,50 208652 52 66260 34 202508 21 206837 10,15,16,50 208657 27 66261 34 202725 21 206838 10,50 208680 52 66262 34 202726 21 206852 27 208714 59 66331 17 204219 21 206903 52 208715 59 66332 17 205089 30 206934 12 208716 60 66358 17,18 205090 30 206966 38 208717 60 66359 17,18 205838 26,28 207008 38 208718 59 66360 17,18 205839 26 207052 53 208719 59 66361 17,18 205840 26 207055 40 208720 60 66393 17 205841 26 207216 27 208721 60 66394 17 205842 26 207241 41 208800 52 66399 17 205843 26 207292 13 208945 71 66400 17 206036 10,33,35,50 207299 40 211102 10 66405 17 206037 10,14,16,33,35,50 207303 12 211103 10 66406 17 206038 26 207369 27 211398 11 66424 17 206039 26 207387 41 211399 11,15,16,50 66425 17 206043 10,50 207445 52 211400 11,15 66428 17 206044 10,15,50 207446 52 211401 11,50 66429 17 206060 10,14,15,50 207485 37 211766 11,15 66504 29 206061 10,50 207486 37 211767 11 66505 29 206062 38 207489 41 211768 11,15 66506 29 206070 38,48,49,56 207490 41 211769 11 66507 29 206125 28 207597 42 211770 11,15 66563 17,57 206126 28 207774 39 211771 11 66564 17 206127 28 207825 12 211772 11,15 66565 17,57 206136 33 207890 13 211773 11 66566 17 206137 33 208130 10 211824 37 66569 30 206138 38 208131 10,50 211825 37 66570 30 206150 10,15,16,50 208132 12 211839 10 66597 17,18 206151 10,50 208223 12 211870 52 66598 17,18,57 206152 26 208224 13 211903 71 66600 17 206153 10,50 208283 13 211904 71 66601 17,18,57 206207 33 208337 44 212618 21 84 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Part Number Index Part Number Index Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Part Number Index (Continued) Part Number Page Part Number Page Part Number Page Part Number Page 213485 52 225088 22 796405 15 1658538 29 213570 56 226537 22,23 796406 15 1658539 26 213571 56 332056 22 796407 15 1658540 29 213581 33 332057 22,23 796409 15 1658543 29 213588 12 539972 19 796433 12 1658544 29 213603 57 745253 29 796435 15 1776088 68 213605 57 745254 29 796437 10 1776089 68 213650 56 770834 75 796439 11 1776903 16 213651 56 770835 75 796449 10 1776904 16 213652 56 770901 75 796450 11 1776905 16 213667 57 770902 75 796497 15 1776906 16 213668 57 770903 75 796500 15 5019024 38 213671 57 770904 75 796501 15 5066682 29 213729 13 770834 75 796502 15 5066683 29 213780 12 770985 75 796964 19 213781 13 770986 75 796966 19 213782 12 770987 75 969789 54 213798 12 770988 75 969803 54 213810 10,11,26,33,48,49 787610 10 969807 54 213811 10,26 788085 17 969809 54 213812 10,11,26,33,37 788088 17 969811 54 213813 10,11 788130 13 969813 54 213823 71 788153 44 969817 54 213825 13 788154 44 1445389 75 213826 13 788155 44 1445390 75 213827 13 788157 44 1445420 75 213828 13 788158 44 1445421 75 213841 47 788159 44 1445510 75 213843 47 788188 45 1445522 75 213845 47 788189 45 1445526 75 213847 47 794058 75 1445534 75 213848 10 795059 75 1445535 75 213849 10 796075 44 1445536 75 213850 10 796094 44 1445537 75 213851 10 796095 44 1445538 75 213852 11 796096 44 1445539 75 213853 11 796112 45 1445730 74 213854 12 796188 44 1445771 75 213855 12 796190 44 1445807 75 213856 13 796203 45 1445816 75 213857 12 796207 45 1445817 75 213858 13 796257 54 1445818 75 213859 12 796260 54 1445819 75 213860 10 796271 44 1445820 75 213862 10 796272 44 1445821 75 213864 10 796273 44 1445822 75 213866 10 796274 44 1445823 75 213868 11 796275 44 1445834 75 213870 11 796276 44 1445825 75 213889 48 796286 44 1445826 75 213890 48 796287 44 1445827 75 213893 49 796288 44 1445828 75 213894 49 796291 44 1445829 75 213899 48,51 796329 27 1445856 74 213900 49,51 796330 45 1445904 75 213902 48,49 796332 45 1546347 39 213904 48,49 796348 15 1546348 39 213905 48 796375 15 1546349 39 213906 49 796379 39 1546350 39 213919 51 796380 39 1546746 75 213920 51 796381 39 1546921 75 213925 51 796382 39 1546997 75 213926 51 796387 15 1604089 75 213933 52 796403 15 1604196 75 213982 39 796404 15 1658537 29 85 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Tooling Part Number Index Part Number Page Part Number Page Part Number Page Part Number Page 58448 29 91521 17,18, 57 356500 78 567066 75 58495 17,19,80 91522 75 356611 47 567067 75 58541 21 91523 17,19 356612 47 567363 17,57 69656 23 91525 29 455830 75 567364 17,18,57 69690 23 91529 75 466321 17 567418 75 69710 22,23,34,47,76,80 91538 21 466323 17,19 567455 34 69875 21,77 91539 21,22 466324 17 567801 29 90136 21 91542 17,57 466325 17 567804 29 90140 34 91549 29 466326 17,18 567834 57 90145 34 91911 23 466383 17 567849 29 90225 17 189721 17,18,19,21,22, 466422 29 567867 17 90230 21 23,29,34,47,57 466423 29 567947 17 90231 21 189722 17,18,19,21,22, 466585 17 601966 30 90249 21 23,29,34,47,57 466598 17 601967 19,21,22 90250 21 189727 75 466741 19 680114 19 90716 17 189928 17,18,19,21,22, 466758 29 680195 47 90717 75 23,29,34,47,57 466900 29 680197 47 90758 75 200893 17,21 466901 29 680602 17 90759 75 217201 17,18,19,29,57 466906 17 725840 19 90870 75 224155 35 466907 17,19 1016002 29 91002 17 305183 17,19,20,21,22,23,57,80 466908 17 1016015 29 91019 34,80 318161 21,22,23,34,47 466923 17,18 1213400 78 91067 80 318813 47,80 466942 17 1320420 77 91285 29,80 354500 47,77 466958 17,18,57 1320895 79 91503 29 354940 23 466963 29 1490076 76 91505 17,19 356114 35 466968 29 1604816 75 91515 17,19 356119 35 466979 17 91519 17,18 356304 17,18,19,21,22,23, 567021 34 29,34,47,57 567036 29 Cross Reference: Non-Compliant to RoHS Compliant Part Numbers Non- RoHS Non- RoHS Non- RoHS Non- RoHS Compliant Compliant Page Compliant Compliant Page Compliant Compliant Page Compliant Compliant Page Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. 19024-1 5019024-1 38 5-66507-7 1658540-5 29 207369-3 1-207369-3 27 770901-3 1-770901-0 75 19024-2 5019024-2 38 5-66507-9 1658540-2 29 207774-1 207774-3 39 770902-3 1-770902-0 75 19024-3 5019024-3 38 66563-6 1-66563-1 17,57 207774-2 207774-4 39 770902-6 1-770902-1 75 19024-4 5019024-4 38 66564-6 1-66564-2 17 207825-1 207825-9 12 770903-3 1-770903-0 75 19024-5 5019024-5 38 66565-2 66565-7 17,57 207890-1 207890-2 13 770904-3 1-770904-0 75 45098 91539-1 21,22 66566-2 66566-7 17 208132-1 208132-2 12 770904-6 1-770904-1 75 66098-2 1-66098-9 17 66597-1 66597-8 17,18 208223-1 208223-9 12 770985-3 1-770985-0 75 66098-7 1-66098-8 17 66598-1 66598-9 17,18,57 208223-3 1-208223-0 12 770986-3 1-770986-0 75 66099-2 1-66099-5 17 1-66598-0 208224-1 2-208224-1 13 770987-3 1-770987-0 75 66598-7 17,18,57 1-66598-4 66100-7 1-66100-9 17 208224-2 1-208224-2 13 770988-3 1-770988-0 75 66101-2 1-66101-9 17 66601-1 66601-9 17,18,57 208283-1 208283-4 13 788130-1 1-788130-1 13 66102-7 2-66102-5 17 66602-1 66602-8 17,18 208657-1 1-208657-1 27 794058-3 1-794058-0 75 66103-2 1-66103-8 17 66682-6 5066682-6 29 208657-5 1-208657-0 27 794059-3 1-794059-0 75 66104-7 3-66104-0 17 66682-9 5066682-9 29 213588-1 213588-2 12 796329-1 1-796329-1 27 2-66104-5 3-66104-0 17 1-66682-1 66682-4 29 213603-1 213603-5 57 796348-1 796348-2 16 66105-2 1-66105-9 17 66683-7 5066683-7 29 213603-2 213603-6 57 796375-1 1-796375-1 16 66106-6 1-66106-5 17 1-66683-0 1-5066683-0 29 213605-1 213605-7 57 796375-2 1-796375-2 16 66107-2 1-66107-1 17 202236-1 202236-7 20 213729-1 213729-9 13 796379-1 796379-2 39 66108-6 1-66108-5 17 202236-2 202236-5 20 213729-2 213729-6 13 796380-1 796380-2 39 66109-2 1-66109-7 17 202237-1 202237-7 20 213729-4 213729-8 13 796381-1 796381-2 39 66331-5 1-66331-4 17 202237-2 202237-5 20 213780-1 213780-2 12 796382-1 796382-2 39 66332-5 1-66332-4 17 206062-3 1-206062-4 38 213781-1 213781-9 13 796387-1 1-796387-1 16 66358-6 1-66358-6 17,18 206062-4 1-206062-7 38 213782-1 213782-4 12 796387-2 1-796387-2 16 1-66358-2 1-66358-8 17,18 206070-1 206070-8 38,48,49,56 213798-1 213798-3 12 796403-1 1-796403-1 16 1-66358-4 1-66358-6 17,18 206070-3 1-206070-0 38,48,49,56 213825-1 1-213825-7 13 796403-2 1-796403-2 16 2-66358-0 2-66358-1 17,18 206138-1 206138-8 38 213826-1 1-213826-1 13 796404-1 1-796404-1 16 66359-6 1-66359-4 17 206138-2 1-206138-0 38 213827-1 213827-8 13 796405-1 1-796405-1 16 1-66359-1 1-66359-5 17,18 206322-1 206322-9 38,48,49,56 213828-1 1-213828-6 13 796406-1 1-796406-1 16 206322-2 1-206322-0 38,48,49,56 213854-1 213854-3 12 796407-1 1-796407-1 16 1-66359-7 1-66359-9 17,18 206358-1 206358-5 38 213855-1 213855-4 12 796409-1 1-796409-1 16 66360-2 1-66360-2 17,18 206358-2 206358-6 38 213855-2 213855-3 12 796433-1 1-796433-1 12 1-66360-5 1-66360-6 17,18 206455-1 1-206455-1 27 213856-1 213856-4 13 796435-1 1-796435-1 16 66361-2 1-66361-2 17,18 206455-2 1-206455-2 27 213857-1 213857-2 12 796435-2 1-796435-2 16 1-66361-5 1-66361-6 17,18 206512-1 206512-5 38,53 213858-1 213858-3 13 796497-1 1-796497-1 16 66399-1 1-66399-0 17 206512-2 206512-6 38,53 213859-1 213859-2 12 796500-1 1-796500-1 16 66400-1 1-66400-0 17 206852-1 1-206852-1 27 213902-1 213902-3 48,49 796501-1 1-796501-1 16 66424-6 1-66424-1 17 206852-2 1-206852-2 27 213904-1 213904-3 48,49 796502-1 1-796502-1 16 66425-6 1-66425-2 17 206934-1 1-206934-1 12 225088-1 5-225088-1 22 1490076-1 1490076-2 76 5-66504-6 1658537-1 29 206934-6 1-206934-8 12 225088-3 5-225088-3 22 1546347-1 1546347-2 39 5-66504-7 1658537-2 29 206934-7 1-206934-9 12 466598-1 466598-2 17 1546348-1 1546348-2 39 5-66504-9 1658537-3 29 206934-9 1-206934-7 12 1-745253-1 1658543-3 29 1546349-1 1546349-2 39 6-66504-0 1658537-4 29 206966-1 206966-7 38 1-745253-3 1-745253-6 29 1546350-1 1546350-2 39 5-66505-7 1658538-3 29 206966-2 206966-9 38 1-745253-4 1658543-2 29 1546746-1 1546746-3 75 6-66505-0 1658538-2 29 207008-1 207008-5 38 1-745253-6 1658543-1 29 1546746-2 1546746-4 75 6-66505-2 66505-9 29 207008-2 207008-6 38 1-745254-1 1658544-3 29 2-66506-4 1658539-1 29 207216-2 1-207216-6 27 1-745254-3 1-745254-6 29 2-66506-5 1658539-2 29 207216-8 1-207216-7 27 1-745254-4 1658544-2 29 5-66506-7 1658539-3 29 207303-1 1-207303-5 12 1-745254-6 1658544-1 29 5-66506-9 1658539-4 29 207303-3 1-207303-3 12 770834-3 1-770834-0 75 3-66507-0 1658540-4 29 1-207303-1 1-207303-4 12 770834-6 1-770834-1 75 3-66507-1 1658540-1 29 207369-1 1-207369-1 27 770835-3 1-770835-0 75 86 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Part Number Index Circular Connectors for Global Contacts Commercial Signal and Power Applications Americas Argentina – Buenos Aires Canada – Toronto Mexico – Mexico City For Latin/South American Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-1106-0800 Countries not shown Fax: +54-11-4733-2211 Fax: +905-474-5520 +01-800-733-8926 Phone: +54-11-4733-2015 Product Information Center: Fax: +52-55-1106-0901 Fax: +54-11-4733-2083 (Technical Support) Brasil – São Paulo Phone: +905-470-4425 Phone: +55-11-3611-1311 United States – Harrisburg, PA Fax: +905-474-5525 Fax: +55-11-3611-0397 Phone: +717-564-0100 Fax: +717-986-7575 Colombia – Bogota Product Information Center: Phone: +57-1-231-9398 (Technical Support) Fax: +57-1-660-0206 Phone: +800-522-6752 Fax: +717-986-7575 Asia/Pacific Australia – Sydney Japan – Toyko New Zealand – Auckland Singapore – Singapore Phone: +61-2-9554-2600 Phone: +81-44-844-8111 Phone: +64-9-634-4580 Phone: +65-6482-0311 Fax: +61-2-9502-2556 Fax: +81-44-812-3207 Fax: +64-9-634-4586 Fax: +65-6482-1012 Product Information Center: Raychem & Identification Products Raychem Products (Technical Support) Phone: +81-44-844-8183 Philippines – Makati City Phone: +65-4866-151 Phone: +61-2-9840-8200 Fax: +81-44-844-8184 Phone: +632-848-0171 Fax: +65-6545-514 Fax: +61-2-9634-6188 Product Information Center: Fax: +632-867-8661 Identification Products (Technical Support) Phone: +65 (0) 6482-0311 India – Bangalore Phone: +81-44-844-8013 People’s Republic of China Fax: +65 (0) 6481-5514 Phone: +91-80-285-40800 Fax: +81-44-812-3200 Hong Kong Fax: +91-80-285-40820 Phone: +852-2735-1628 Thailand – Bangkok Korea – Seoul Fax: +852-2735-0243 Phone: +66-2-955-0500 Indonesia – Jakarta Phone: +82-2-3415-4500 Fax: +66-2-955-0505 Phone: +65-6482-0311 Fax: +82-2-3486-3810 Shanghai Fax: +65-6482-1012 Phone: +86-21-2407-1588 Vietnam and Indochina – Malaysia – Kuala Lumpur Fax: +86-21-2407-1599 Ho Chi Minh City Phone: +60-3-78053055 Phone: +84-8 930-5546 Fax: +60-3-78053066 Taiwan – Taipei Fax: +84-8 930-3443 Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Europe/Middle East/Africa Austria – Vienna Germany – Langen Poland – Warsaw United Kingdom – Swindon Phone: +43-1 90 5 60-0 Phone: +49-6103-709-0 Phone: +48-22-45-76-700 Phone: +44-8706-080-208 Fax: +43-1 90 5 60-1333 Fax: +49-6103-709-1223 Fax: +48-22-45-76-720 Fax: +44-1793-572-109 Product Information Center: Romania – Bucharest (Technical Support) Belgium – Kessel-Lo Germany – Speyer Phone: +40-21-311-3479/3596 Freephone GB: 0800-267-666 Phone: +32-16-35-23-00 Phone: +49-6232-30-0 Fax: +40-21-312-0574 Phone: +44-208-420-8341 or 8343 Fax: +32-16-35-23-52 Fax: +49-6232-30-2243 +44-208-420-8081 Russia – Moscow Bulgaria – Sofia Germany - HTS Division – Neunkirchen Phone: +7-495-926-5506/07/08/09 United Kingdom – Raychem & Phone: +359-2-971-2152 Phone: +49-2247-305-0 Fax: +7-495-926-5505 Identification Products Fax: +359-2-971-2153 Fax: +49-2247-305-122 Phone: +44-1793-528171 Russia – St. Petersburg Fax: +44-1793-572-516 Phone: +7-812-718-8192 Czech Republic – Kurim Greece – Athens Fax: +7-812-718-8193 Phone: +420-5-41-162-111 Phone: +30-210-9370-396/397 For Middle East/African Countries Not Fax: +420-5-41-162-223 Fax: +30-210-9370-655 Shown Slovenia – Ljubljana Phone: +33-1-3420-8866 Phone: +386-1561-3270 Denmark – Glostrup Hungary – Budapest Fax: +33-1-3420-8300 Fax: +386-1561-3240 Phone: +45-43-480-452 Phone: +36-1-289-1000 Fax: +45-43-441-414 Fax: +36-1-289-1010 South Africa – Port Elizabeth Ireland – Dublin Phone: +2741-503-4500 Egypt – Cairo Phone: +353-1-820-3000 Fax: +2741-581-0440 Phone: +20-2-29 04 281 Fax: +353-1-820-9790 Fax: +20-2-41 92 334 Spain – Barcelona Israel – Yokneam Phone: +34-93-291-0330 Estonia – Tartu Phone: +972-4-959-0508 Fax: +34-93-201-7879 Phone: +372-5138-274 Fax: +972-4-959-0506 Product Information Center: Fax: +372-7400-779 (Technical Support): Italy – Collegno (Torino) Phone: +34-93-291-0330 Phone: +39-011-4012-111 Finland – Helsinki Fax: +34-93-200-3779 Fax: +39-011-4031116 Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 Lithuania – Vilnius Sweden – Upplands Väsby Phone: +370-5-2131-402 Phone: +46-8-50-72-50-00 France – Cergy-Pontoise Fax: +370-5-2131-403 Fax: +46-8-50-72-50-01 Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Netherlands – ’s-Hertogenbosch Switzerland – Steinach Product Information Center: Phone: +31-73-624-62-46 Phone: +41-71-447-0447 (Technical Support) Fax: +31-73-621-23-65 Fax: +41-71-447-0444 Phone: +33-1-3420-8943 Product Information Center: Fax: +33-1-3420-8623 (Technical Support) Turkey – Istanbul Phone: +31-73-6246-999 Phone: +90-212-281-8181/2/3 Fax: +31-73-6246-998 Germany – Bensheim Fax: +90-212-281-8184 Phone: +49-6251-133-0 Norway – Nesbru Fax: +49-6251-133-1600 Phone: +47-66-77-8886 Product Information Center: Ukraine – Kiev Fax: +47-66-77-8855 (Technical Support) Phone: +380-044-206-2265 Phone: +49-6251-133-1999 Fax: +380-044-206-2264 Fax: +49-6251-133-1988 87 Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com RoHS Ready AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev. 6-07 OG3B