AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors Product Selection Guide Connector Contacts Insert Shell Type Type Termination Plating Type Mounting Material Material and Finish Duplex Zinc Plated Steel (.000030 Without Grounding [0.00076] Indents Gold and Tin) .120 Dia. Holes Crimp Plug [3.05] Pins 94V-0 Rated Tin Plated Steel (pg. 92) (pgs. 100, 101) Thermoplastic Without Grounding Duplex Black Indents Posted (Gold Flash Clinch Nut,  and Tin) 4-40 Threads Tin Plated Steel With Grounding Indents Select (.000030 [0.00076] Gold and Gold Flash) Duplex  (.000030 [0.00076] Gold and Tin) .120 Dia. Holes Zinc Plated Steel [3.05] Receptacle Crimp Sockets Duplex 94V-0 Rated (pg. 93) (pgs. 100, 101) (Gold Flash Thermoplastic and Tin) Black Clinch Nuts,  Posted Tin Plated Steel 4-40 Threaded Select (.000030 [0.00076] Gold and Gold Flash) 90 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued)
Machine applied Section Contents Product Facts terminations assure highest Plug and Receptacle Connectors. . . . . . . . . . . . . . . . . . . . . 92, 93
Shell sizes offer wide production rates Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . 94, 95 choice of contact at lowest applied cost Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . 96, 97 positions—9, 15, 25, 37
Intermateable with any size Preassembled Shielded Connector Kits . . . . . . . . . . . . . . . . . . 98 and 50 20 Subminiature D con- Ferrules for Shielding Hardware Kits. . . . . . . . . . . . . . . . . . . . . . 99
Lower cost, commercial nector dimensionally com- Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 101 version of the military plying with MIL-C-24308 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 approved series
Recognized under the
Tin or zinc plated shells, Component Program of with or without grounding Underwriters indents R Laboratories Inc.,
Crimp snap-in contacts File No. E28476 allows loading of only the
Listed under Underwriters number of contacts being Laboratories Inc., Standard used 1863, Communication
Available with shielding Circuit Accessories, hardware and shielding R File No. E81956 enclosure kits
Certified by Canadian
Numerous cable clamps and Standards R mating hardware options Association, File No. LR 1088108
Low cost, high (LR 7189-207) performance, precision- formed crimp contacts Contact Retention Features Pin Radius lead-in minimizes force Shielded Cable needed to insert contact into housing Unshielded Clamps and Mounting and Cable Clamps Shielding Hardware Mating Hardware and Enclosure Kits Keying Plug Generous lead-in to (pg. 155) One-Piece minimize “stubbing“ Cable Clamp Male Screw 180°/120° Retainers Socket Straight Exit Quik-Snap (pgs. 146, 147) RFI/EMI Shields (pg. 134) for Jacketed Female Radius lead-in minimizes force Box and Lid Cable (pgs. 139, needed to insert contact Screwlocks Straight/90° Exit 142) into housing (pg. 148) (pg. 137) 90° Exit Die Cast Locking Posts Box and Lid with RFI/EMI Shields and Slide Male Screw for Jacketed Cable Latches Retainers (pg. 142) (pgs. 149, 151) (pg. 137)   Basic Shielding Spring Latch, Clam Shell Hardware Kits Two-Piece Straight/45° Exit (pgs. 94, 95) (pg. 152) (pg. 138) Shielding Latching Blocks Contact bearing surface Housing Cutaway Clam Shell Hardware is large and symmetrical (pgs. 153, 154) Straight/45° Exit Enclosure Kits with Male Screw (pgs. 96, 97) Standoff Retainers Bushings (pg. 138) (pg. 155) Reinforced Ribs 91 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Plug A B .120 Dia. [3.05] Typ. C 2 Holes Material and Finish: Grounding Indents Shell—Steel, zinc or tin plated (See Table) Insert—94V-0 rated thermoplastic, black Mating Face .230 [5.84] Mounting Holes: .420 Ref. [10.67] Standard—.120 [3.05] Dia. .432 Max. Clinch Nut—4-40 threads with [10.97] self-locking feature Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware—pages 146-150, 153, 155 Technical Documents: Product Specification—108-40005 Application Specifications— 114-10000, 114-40030 .100 Max. [2.54] Clinch Nut (Plug and Receptacle) Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 92 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Receptacle A B .120 Dia. [3.05] Typ. C 2 Holes .243 Mating Face [6.17] .430 Ref. [10.92] .432 Max. [7.90] Plug Part Numbers Receptacle Part Nos. No. of Tin Plated Shell Dimensions Shell Insert Mounting Zinc Zinc Tin Contact Without With Size Material Method ABC Plated Plated Plated Positions Grounding Grounding Shell Shell Shell Indents Indents Standard 205204-9 205204-8 205204-4 205203-8 205203-3 1.213 .984 .494 19 94V-0 30.81 24.99 12.55 Clinch Nut — 1658642-2 1658642-1 — 1658643-1 Standard 205206-9 205206-8 205206-3 205205-7 205205-2 1.541 1.312 .494 2 15 94V-0 39.14 33.33 12.55 * Clinch Nut —— 5745908-2 — 1658644-1 Standard 5205208-1 207464-7 207464-2 5205207-1 207463-1 2.088 1.852 .494 3 25 94V-0 53.04 47.04 12.55 Clinch Nut —— 5745036-2 207516-6 207516-5 Standard 205210-8 205210-7 205210-3 205209-7 205209-2 2.729 2.500 .494 4 37 94V-0 69.32 63.50 12.55 Clinch Nut —— 745135-4 — 5207661-3 Standard 1658641-3 1658641-1 1658641-2 1658640-2 1658640-1 2.635 2.406 .605 5 50 94V-0 66.93 61.11 15.37 Clinch Nut —— 5745883-2 — 5745884-1 Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. .100 Max. [2.54] Clinch Nut (Plug and Receptacle) Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 93 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Basic Shielding Hardware Kits Plug .120 Typ. .109 [3.05] 2 Holes Typ. [2.77] .509 Max. [12.93] .112 [2.84] Typ. Grounding .230 Plug Connector .195 Indents [5.84] Max. [4.95] Typ. Each kit contains:
Connector E
Inner shield
Outer shield Inside Outside Contacts and ferrules must be purchased Shield Shield separately. Material and Finish: Connector Shells—Steel, tin plated D Connector Insert—94V-0 rated ther- moplastic, black Ferrule (Must Shield—Steel, tin plated Be Purchased Separately) View of Rear Shell (With Shields Removed) Related Product Data: .462 Contact Arrangements—page 40 Max. [11.73] Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Mating Hardware—pages 146-150, 153, 155 Ferrules—page 99 Technical Documents: Product Specifications— 108-40005 108-40030 Application Specifications— 114-10000 114-40030 Instruction Sheet—408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 94 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 Typ. .109 [3.05] 2 Holes Typ. [2.77] .509 Max. [12.93] .112 [2.84] Typ. Rcpt. Connector .243 [6.17] .195 Max. [4.95] Typ. E Inside Shield Outside Shield D .100 Max. [2.54] Ferrule (Must Be Purchased Separately) View of Rear Shell (With Shields Removed) .462 Max. [11.73] Clinch Nut (Plug and Receptacle) Recommended Max. Inner No. of Dimensions Shell Cable Cable Mounting Contact Plug Kit Numbers Receptacle Kit Numbers Size Outer Dia. Bundle Method DE Positions Range Dia.† Standard 1658645-1 1658646-1 .700 1.535 .165-.455 .350 19 17.78 38.99 4.19-11.56 8.89 Clinch Nut 5748526-1 5748536-1 Standard 1658647-1 5747539-1 1.024 1.535 .165-.455 .350 2 15 26.01 38.99 4.19-11.56 8.89 Clinch Nut 5750636-1 5787908-1 Standard 1658648-1 1658649-1 1.576 1.535 .165-.455 .350 3 25 40.03 38.99 4.16-11.56 8.89 Clinch Nut — 1658662-1 Standard 1658650-1 1658651-1 2.215 1.892 .338-.562 .450 4 37 56.26 48.06 8.59-14.28 11.43 Clinch Nut 5786929-1 — 2.120 1.876 .338-.480 .450 5 50 Standard 1658652-1 1658653-1 53.85 47.65 8.59-12.19 11.43 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 95 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Shielding Hardware Enclosure Kits Plug Expanding Neck Accommodates Cable Ferrule (Must Be Purchased .125 F Max Separately, As [3.18] Cable Required By Max. Ref. Cable Diameter Each Kit Contains: Jackscrew
Connector Qty. 2
Inner shield
Outer shield
Enclosure D Max.
Two jackscrews Shield 1.467 Qty. 2 Contacts and ferrules must be purchased [37.26] .812 Typ. separately. [20.62] Typ. Material and Finish: Enclosure Connector Shells—Steel, tin plated. Connector Insert—94V-0 rated E Max. thermoplastic, black Shield—Steel, tin plated Plug Connector HDP-20 Enclosure—PVC, black Jackscrews—Zinc alloy Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Mating Hardware—pages 146-150, 153, 155 Ferrules—page 99 Technical Documents: Product Specifications— 108-40005 108-40030 Application Specifications— 114-10000 114-40030 Instruction Sheet—408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 96 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Ferrule (Must F Max .125 Be Purchased Cable [3.18] Separately, As Ref. Typ. Required By Cable Diameter Jackscrew Qty. 2 D Max. Shield 1.467 Qty. 2 [37.26] .812 Typ. [20.62] Typ. Enclosure E Max. Rcpt. Connector HDP-20 Shielding Recommended Max. Enclosure No. of Cable Inner Shell Dimensions Kit Numbers Expansion Insert Contact Outer Cable Size Tool Material DE F Plug Receptacle Positions Diameter Bundle Cable Part Range Dia.† O.D. (Max.) Number 1.660 1.355 .630 .190-.330 .330 19 94V-0 1658655-1 1658654-1 42.16 34.42 16.00 4.83-8.38 8.38 .330 58241-4 8.38 1.660 1.685 .630 .190-.330 .330 2 15 94V-0 1658657-1 1658656-1 42.16 42.80 16.00 4.83-8.38 8.38 1.660 2.210 .630 .217-.435 .350 .450 3 25 94V-0 1658659-1 1658658-1 58241-1 42.16 56.13 16.00 5.51-11.05 8.89 11.43 2.010 2.865 .730 .338-.562 .450 4 37 94V-0 5747958-1 1658660-1 51.05 72.77 18.54 8.59-14.28 11.43 .572 58241-2 14.52 2.010 2.775 .730 .338-.562 .450 5 50 94V-0 1658661-1 5747959-1 51.05 70.49 18.54 8.59-14.28 11.43 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 97 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Connector, Preassembled Kit Designed to meet the Ferrule, must be purchased separately, as requirements of Local required by cable diameter (page 99) Expanding neck, Area Networking, this accommodates cable 1.685 Max. Max. Subminiature D Shielded from .190-.375 42.80 Dia. [4.83-9.53] Connector Kit is available with slide latches attached to the receptacle. The receptacle is shielded and covered with a durable plastic enclosure. This shielding decreases emis- sions and provides an effective EMI/RFI barrier. Preassembled connector kits are available in Subminiature D, shell size 2, 15-position configuration and accept crimp, snap-in HD-20 contacts. Contacts are avail- able separately and allow for selective positioning. Other sizes and styles can be made available, consult TE. Receptacle Part No. 749246-1 Material and Finish: Note: Instruction Sheets for TE Inserts—94V-0 rated nylon, black Tooling are packaged with the tooling. For additional information Enclosures—Elastomer, styrene poly- call the Tooling Assistance Center: olefin, or PVC, black 1-800-722-1111. Shields and Shells—Carbon steel per ASTM A109, plated with .000200 [0.00508] min. tin over .000050 [0.00127] min. copper Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Ferrules—page 99 Technical Documents: Product Specifications— 108-40005, 108-40030, 108-40032 Application Specifications— 114-10000 & 114-40030 Note: All part numbers are RoHS compliant. 98 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Ferrules for Shielding Hardware Kits Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Part Numbers Shell L Cable Style Sizes Dim. Diameter Ferrule Die Sets* .440 .165-.190 1-3 Stepped 3-747579-0 543424-3 11.18 4.19-4.83 .440 .190-.217 1-3 Stepped 3-747579-0 543424-2 11.18 4.83-5.51 Straight .440 .217-.246 1-3 Stepped 3-747579-0 543424-8 11.18 5.51-6.25 .440 .246-.284 Material and Finish: 1-3 Stepped 3-747579-2 543424-1 11.18 6.25-7.21 Steel (annealed), tin plated .440 .284-.324 1-3 Stepped 3-747579-2 543424-7 11.18 7.21-8.23 .440 .324-.375 1-3 Stepped 3-747579-4 543424-6 11.18 8.23-9.53 Related Product Data: .440 .375-.437 1-3 Straight 2-747579-7 543424-5 Shielding Hardware and 11.18 9.53-11.10 Enclosure Kits—pages 94-98 .440 .400-.460 1-3 Straight 3-747579-6 543424-4 11.18 10.16-11.56 .625 .230-.265 4-5 Stepped 2-747580-4 543425-2 Technical Documents: 15.88 5.84-6.73 .625 .338-.385 Instruction Sheets— 4-5 Stepped 2-747580-3 543425-1 15.88 8.59-9.78 408-9507 .625 .375-432 4-5 Stepped 2-747580-1 58238-1 408-9508 15.88 9.53-10.97 408-9243 .625 .422-.490 4-5 Stepped 3-747580-1 58237-2 408-9242 15.88 10.72-12.45 .625 .480-.562 Note: Instruction Sheets for TE Tooling 4-5 Straight 2-747580-2 58237-1 15.88 12.19-14.28 are packaged with the tooling. For *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic additional information call the Tooling Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Assistance Center: 1-800-722-1111. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43])† Hand Crimping Tool Part No. 58241-2 (.572 [14.53])† No. 543344-1 Part No. 58241-4 (.330 [8.38])†0 (Requires Die Sets, see †Maximum Cable Diameter table above.) (Instruction Sheet—408-9172) Note: All part numbers are RoHS compliant. 99 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Connector Contacts, Precision Formed Contact Size 20 DF Crimp Snap-In Pin Diameter .040 [1.02] Contacts With Insulation Support Material and Finish: Pin—Brass Socket—Phosphor bronze Plated A—Select—Gold flash over nickel on Socket Pin entire contact, with additional .000030 [0.00076] gold on mating end B—Duplex—.000030 [0.00076] gold on Wire Size Hand Tools for Loose Form Contacts Contact Contact Part Numbers Range Ins. Dia. Finish mating end, tin on termination end, with CERTI-CRIMP II Applicators* Pin Socket PRO-CRIMPER II Max. (Plating AWG Hand Tool for Strip Form entire contact nickel underplated Hand Tool 2 Code) Strip Form Loose Form Strip Form Loose Form [mm ] (Color Code) Contacts C—Gold flash over nickel on entire A 66507-3 66507-9 66505-3 66505-9 contact B 1658540-4 1658540-5 1658538-2 — * D—Duplex—Gold flash on mating end, .040 91503-1 466423-4** 58448-2 1.02 (Blue Dot) 466901-1*** tin on termination end, with entire C 66507-4 1-66507-0 66505-4 1-66505-0 28-24 contact nickel underplated D 1658540-1 1658540-2 1658538-3 1658538-1 0.08-0.2 A 66682-2 66682-4 66683-2 66683-4 .060 91549-1 Related Product Data: B 5066682-9 — 1-5066683-0—— 466963-1*** 1.52 (Black Dot) D 5066682-6 — 5066683-7 — Performance Characteristics— A 745254-2 745254-6 745253-2 745253-6 page 41 B 1658544-2 1658544-1 1658543-2 1658543-1 26-22 .040 91525-1 Connectors used with: — 466968-1*** 0.15-0.4 1.27 (Yellow Dot) C 745254-3 745254-7 745253-3 745253-7 HDP—pages 92-97 D 1658544-3 — 1658543-3 — Application Tooling—page 102 A 66506-3 66506-9 66504-3 66504-9 B 1658539-1 1658539-3 1658537-3 1658537-4 * 24-20 .060 91503-1 466422-4** Technical Documents: 58448-2 0.2-0.6 1.52 (Red Dot) 466900-1*** C 66506-4 1-66506-0 66504-4 1-66504-0 Product Specification—108-40005 D 1658539-2 1658539-4 1658537-1 1658537-2 Application Specifications— ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance 114-10000 Center at 1-800-722-1111. 114-40030 ***For use with AMP-O-LECTRIC Model “G” Terminating Machine. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Without Insulation Support Pin Socket Hand Tools for Insertion/Extraction Tool Wire Size Contact Contact Part Numbers Loose Form Contacts Range No. 91285-1 Ins. Dia. Finish Pin Socket CERTI-CRIMP II Applicators* Max. (Plating AWG Hand Tool for Strip Form 2 Strip Form Strip Form Instruction Sheet—408-9404 Code) [mm ] (Color Code) Contacts 28-24 .068 91548-1 A 205310-2 205311-3 466903-1*** 0.08-0.2 1.73 (Blue Dot) A 205202-2 205201-3 24-20 .068 91548-1 466902-1*** 0.2-0.6 1.73 (Red Dot) C 205202-6 205201-6 A 745229-2 745230-2 B 1658541-1 1658542-2 22-18 .068 91513-1 466996-1*** 0.4-0.8 1.73 (Green Dot) C 745229-5 745230-5 D— 1658542-1 Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance Center at 1-800-722-1111. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Note: All part numbers are RoHS compliant. 100 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Connector Contacts, Precision Formed (Continued) Contact Size 20 DF .025 [0.64] Stabilizer Pin Diameter .040 [1.02] Square Posted Contacts Stabilizer Material and Finish: Pin—Brass Socket—Phosphor bronze Plated: A—Duplex plated .000030 [0.00076] gold on mating end, with entire contact .000050 [0.00127] min. nickel under- plated B—Duplex plated gold flash on mating end, with entire contact .000050 Socket Pin [0.00127] min. nickel underplated Related Product Data: Performance Characteristics— page 41 Loose Form Contact Numbers Contact Finish .125 [3.18] .188 [4.78] .427 [10.85] .651 [16.54] Connectors used with: (Plating Post Length* Post Length* Post Length* Post Length* HDP—pages 92, 93 Code) Pin Socket Pin Socket Pin Socket Pin Socket A— 5-745288-5 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1 Technical Documents: B — — ——— 7-745288-2 — 7-745288-2 Product Specification—108-40005 *Length of post extending from rear of HDP-20 metal-shell connector. Application Specifications— 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Contact Size 20 DF Solder Cup Contacts, Pin Diameter .040 [1.02] Snap-In Material and Finish: Pin—Brass Socket—Phosphor bronze Socket Pin Plated—Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Related Product Data: Performance Characteristics— 18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter) page 41 Strip Form Loose Form Connectors used with: Contact Number Contact Number HDP—pages 92-97 Pin Socket Pin Socket 66570-2 66569-2 66570-3 66569-3 Technical Documents: Product Specification—108-40005 Application Specification— 114-40030 Insertion/Extraction Tool No. 91285-1 Note: This tool includes interchangeable tips Contacts to be to Insert/Extract: soldered to wire 2 before being Size 22, 28-22 AWG [0.08-0.4 mm ] inserted into Size 20, Posted Contacts housing (Instruction Sheet—408-9404) Note: All part numbers are RoHS compliant. 101 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Application Tooling HDP-20 contacts may be applied by a variety of hand tools and machines. For low production runs, repairs and prototype work, we offer either our premium CERTI-CRIMP Hand Tool or our commercial PRO-CRIMPER II Hand Tool. For medium-volume production, you have the choice of our AMP-O-LECTRIC Model “G” Terminating Machine, our new Model “M” Terminating Machine, or our AMP-O-MATIC Model II Stripper-Crimper Machine. The Stripper-Crimper is typi- AMPOMATOR CLS IV+ Lead-Making Machine cally used for terminating the wires of jacketed cable. This versatile machine an easy-to-follow, menu- All three machines can be now incorporates two driven touchscreen. It can bench mounted. AMP-O-LECTRIC Model “G” retain data for up to 200 Terminating Units. Basically, lead assemblies. Off-line For production requirements it produces single-wire programming is also pos- ranging from non-stop high leads in lengths from 1.62 sible with optional software volumes to countless series [41.2] to 1000 [25 400]. It OffLine-Plus for Windows of short runs, our popular measures, cuts, strips and 95, Part No. 189263-2. AMPOMATOR CLS IV+ fully- terminates wire sizes from automated lead-making Air requirement is 90 psi 2 26 to 10 AWG [0.12 to 6 mm ] machine is an ideal choice. [6.21] bar minimum at stranded and 26 to 3 15 scfm [0.0071 m /s]. Power For further information 2 16 AWG [0.12 to 1.4 mm ] requirement is single-phase about these or other TE solid. Production rates 220 VAC, 50 or 60 Hz, 25 A. hand tools and machines, range up to 4800 leads per call the TE Tooling For further information hour for 3 [76.2] lengths. Assistance Center at request Catalog 124324. The machine is micropro- 1-800-722-1111. cessor controlled, and pro - grammed and operated with Note: All part numbers are RoHS compliant. 102 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors Product Selection Guide Connector Contacts Shell Type Type Insert Material and Mounting Type Termination Plating Material Finish Duplex (.000030 [0.00076] Gold and Tin) 94V-0 Rated Tin Plated Steel .120 Pin Plug Crimp Thermoplastic, with Grounding [3.05] (pg. 105) (pg. 109) Black Indents Dia. Holes Duplex  (Gold Flash and Tin)  Duplex (0.000030 [0.00076] Gold and Tin) 94V-0 Rated .120 Receptacle Socket Thermoplastic, Tin Plated Steel [3.05] Crimp (pg. 105) (pg. 109) Black Dia. Holes Duplex (Gold Flash  and Tin) 103 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued)
Low cost, high Section Contents Product Facts: performance, precision- Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . . . 105
Approximately 65% higher formed crimp contacts Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 106 density than HD-20 Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . 107
Intermateable with any connectors size 22 Subminiature D Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 108
Lower cost, commercial Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 connector dimensionally version of the military complying with MIL-C-24308 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 109 approved Series 90 family
Recognized under the
Available with shielding Component Program of overmold hardware and Underwriters shielding enclosure kits Laboratories Inc., R
Capable of using numerous File No. E28476 standard HD-20 cable
Listed under Underwriters clamps and mating hardware Laboratories Inc., Standard 1863, Communication Circuit Accessories, R File No. E81956
Certified by Canadian Standards Association, File R No. LR 1088108 (LR 7189-207) Contact Retention Features Pin Radius lead-in minimizes force Shielded Cable needed to insert contact Clamps and Mounting and Unshielded into housing Shielding Mating Hardware Cable Clamps Hardware and Enclosure Kits One-Piece All Plastic Cable Clamp Generous lead-in 180°/120° to minimize “stubbing” (Quik-Snap) (pg. 133) Straight Exit Male Screw Radius lead-in minimizes force RFI/EMI Shields Retainers needed to insert contact for Jacketed (pgs. 146, 147) Socket into housing Cable Box and Lid Female (pg. 141) Straight/90° Screwlocks Exit 90° Exit RFI/EMI (pg. 148) (pg. 137) Die Cast Locking Shields For Posts and Jacketed Cable Slide (pg. 142) Box and Lid Latches   Straight/90° Exit Basic Shielding (pgs. 149, 151) with Male Screw Hardware Kits Retainers Two-Piece (pg. 106) (pg. 137) Spring Housing Shielding Latch Reinforced ribs (Cutaway) Hardware (pg. 152) Enclosure Kits Clam Shell Latching (pg. 107) Straight/45° Exit Blocks (pg. 138) Crimp & Split (pgs. 153, 154) Ring Ferrules (pgs. 143-145) Clam Shell Straight/45° Exit with Screw Retainers (pg. 138) Contact bearing surface is large and symmetrical 104 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) A Plug B .120 [3.05] Dia. 2 Holes C Plug (With Grounding Indents) Grounding Indents (See Table) Mating Face .230 [5.84] .420 Ref. [10.67] Receptacle .432 Max. [10.97] .100 Max. [2.54] Receptacle Clinch Nut A (Plug and Receptacle) B Material and Finish: Shell—Steel, tin plated .120 Insert—94V-0 rated thermoplastic, [3.05] Dia. 2 Holes black Contacts and ferrules must be purchased C separately. Related Product Data: Contact Arrangements—page 40 Mating Face .243 Performance Characteristics— [6.17] page 41 Contacts—page 109 .430 Ref. Ferrules—page 108 [10.92] Mating/Panel Mounting —page 42 .432 Max [10.97] Cable Clamps—pages 132, 133, 135- 137, 140, 141, 144, 145 Mating Hardware—pages 146-150, 153, 155 Part Numbers No. of Dimensions Shell With Grounding With With Technical Documents: Contact Size Indents Clinch Nuts Clinch Nuts AB C Positions Application Specification— Plug Plug Receptacle Receptacle 114-10001 1.213 .984 .494 1 15 748364-1 1658691-1 1658681-1 1658690-1 Product Specification—108-1268 30.81 24.99 12.55 1.541 1.312 .494 Instruction Sheets—408-9381 2 26 1658671-1 5749717-1 1658682-1 5788816-1 39.14 33.33 12.55 Note: Instruction Sheets for TE Tooling 2.088 1.852 .494 are packaged with the tooling. For 3 44 1658672-1 — 1658683-1 5786583-1 53.84 47.04 12.55 additional information call the Tooling 2.729 2.500 .494 4 62 1658673-1 6658293-1 1658684-1 — Assistance Center: 1-800-722-1111. 69.32 63.50 12.55 2.635 2.406 .605 5 78 1658674-1 — 1658685-1 5788817-1 66.93 61.11 15.37 Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: All part numbers are RoHS compliant. 105 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) .120 Basic Shielding Plug [3.05] Dia. 2 Holes Hardware Kits Plug Connector .195 Max. Typ. [4.95] .230 [5.84] Typ. Plug C Ferrule (Must Be Purchased D Separately) Receptacle Receptacle .120 [3.05] Dia. 2 Plc. Each kit contains:
Connector
Inner shield Rcpt. Connector
Outer shield Contacts and ferrules must be purchased separately. .195 Max. Typ. [4.95] Material and Finish: .243 Connector Shell—Steel, tin plated [6.17] Connector Insert—94V-0 rated ther- moplastic, black C Shields—Steel, tin plated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—page 109 D Ferrules—page 108 Application Tooling—pages 108 & 109 Mateable Connectors— Recommended Max. Inner No. of Kit Numbers Dimensions Shell Cable Cable pages 105 & 107 Contact Size Outer Dia. Bundle CD Plug Receptacle Positions Mating Hardware—pages 146-150, Range Dia.† 153, 155 1.535 .700 .165-.455 .350 1 15 1658675-1 5748634-1 38.99 17.78 4.19-11.56 8.89 Mating/Panel Mounting—page 42 1.535 1.024 .165-.455 .350 2 26 1658676-1 1658687-1 38.99 26.01 4.19-11.56 8.89 Technical Documents: 1.535 1.576 .165-.455 .350 3 44 1658677-1 5748636-1 38.99 40.03 4.19-11.56 8.89 Application Specifications— 114-10001 1.892 2.215 .338-.562 .450 4 62 5748471-1 — 48.06 56.26 8.59-14.28 11.43 Product Specification—108-1268 1.876 2.120 .338-.490 .450 5 78 5748472-1 — Instruction Sheet—408-9381, 47.65 53.85 8.59-12.45 11.43 408-9010 Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: Instruction Sheets for TE Tooling are 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. packaged with the tooling. For additional †Maximum cable diameter after jacket and braid removed. information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 106 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Expanding Neck, Accommodates Cable Shielding Hardware Plug Cable E Max. D Max. Ref. Enclosure Kits Ferrule (Must .125 Max. Be Purchased [3.18] Separately, As Required By Cable Diameter 4-40 Jackscrew Qty. 2 C Max. 1.467 Shield [37.62] Qty. 2 Typ. .812 Plug [20.62] Typ. Enclosure Plug Connector HDP-22 Receptacle Each kit contains: Receptacle
Connector Expanding Neck Cable
Inner shield Ferrule (Must D Max. E Max. Ref. Be Purchased
Outer shield .125 Separately, As Max. [3.18] Required By
Enclosure Cable Diameter
Two jackscrews Contacts and ferrules must be purchased separately. 4-40 Jackscrew Qty. 2 Material and Finish: Connector Shell—Steel, tin plated 1.467 C Max. Shield Connector Insert—94V-0 rated ther- [37.62] Qty. 2 Typ. moplastic, black .812 [20.62] Shields—Steel, tin plated Typ. Enclosure—PVC, black Jackscrews—Zinc alloy Enclosure Related Product Data: Contact Arrangements—page 40 Rcpt. Connector HDP-22 Performance Characteristics— page 41 Contacts—page 109 Ferrules—page 108 Application Tooling—pages 108 & 109 Max. Shielding Enclosure Recommended No. of Inner Expansion Tool Mateable Connectors— Dimensions Kit Numbers Shell Cable Contact Cable Size Outer pages 105 & 106 Cable Part CD E Plug Receptacle Positions Bundle Diameter O.D. (Max.) Number Dia.† Mating Hardware—pages 146-150, 1.640 1.355 .630 .190-.330 .330 153-155 1 15 1658678-1 1658688-1 41.66 34.42 16.00 4.83-8.38 8.38 .330 Mating/Panel Mounting—page 42 58241-4 8.38 1.640 1.685 .630 .190-.330 .330 2 26 1658679-1 1658689-1 41.66 42.80 16.00 4.83-8.38 8.38 Technical Documents: 1.640 2.205 .630 .217-.435 .350 .450 3 44 1658680-1 5748641-1 58241-1 Application Specifications— 41.66 56.01 16.00 5.51-11.05 8.89 11.43 114-10001 2.010 2.860 .730 .338-.562 .450 4 62 5748476-1 5748642-1 51.05 72.64 18.54 8.59-14.28 11.43 .572 Product Specification—108-1268 58241-2 14.52 2.010 2.770 .730 .338-.490 .450 5 78 5748477-1 — Instruction Sheet—408-9381 51.05 70.36 18.54 8.59-12.45 11.43 408-9172 Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: Instruction Sheets for TE Tooling are 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. packaged with the tooling. For additional †Maximum cable diameter after jacket and braid removed. information call the Tooling Assistance Center: Note: All part numbers are RoHS compliant. 1-800-722-1111. 107 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Part Numbers Shell L Cable Style Sizes Dim. Diameter Ferrule Die Sets* .440 .165-.190 1-3 Stepped 3-747579-0 543424-3 11.18 4.19-4.83 Straight .440 .190-.217 1-3 Stepped 3-747579-0 543424-2 11.18 4.83-5.51 .440 .217-.246 1-3 Stepped 3-747579-0 543424-8 11.18 5.51-6.25 Material and Finish: .440 .246-.284 1-3 Stepped 3-747579-2 543424-1 Steel (annealed), tin plated 11.18 6.25-7.21 .440 .284-.324 1-3 Stepped 3-747579-2 543424-7 11.18 7.21-8.23 Related Product Data: .440 .324-.375 1-3 Stepped 3-747579-4 543424-6 11.18 8.23-9.53 Shielding Hardware and .440 .375-.437 Enclosure Kits—pages 106 & 107 1-3 Straight 7-747579-7 543424-5 11.18 9.53-11.05 .440 .400-.460 1-3 Straight 3-747579-6 543424-4 11.18 10.16-11.56 Technical Documents: .625 .230-.265 4-5 Stepped 2-747580-4 543425-2 15.88 5.84-6.73 Instruction Sheets— 408-9507 .625 .338-.385 4-5 Stepped 2-747580-3 543425-1 15.88 8.59-9.78 408-9508 .625 .375-432 408-9243 4-5 Stepped 2-747580-1 58238-1 15.88 9.53-10.97 408-9242 .625 .422-.490 4-5 Stepped 3-747580-1 58237-2 Note: Instruction Sheets for TE Tooling 15.88 10.72-12.45 are packaged with the tooling. For .625 .480-.562 4 Straight 2-747580-2 58237-1 additional information call the Tooling 15.88 12.19-14.28 Assistance Center: 1-800-722-1111. *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Shielding Enclosure Hand Crimping Tool Expansion Tools No. 543344-1 Part No. 58241-1 (.450 [11.43])† (Requires Die Sets, see Part No. 58241-2 (.572 [14.53])† table above.) 58241-4 (.330 [8.38])† †Maximum Cable Diameter (Instruction Sheet—408-9507) Note: All part numbers are RoHS compliant. 108 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Material Precision Formed Crimp Snap-In Contacts, Pin—Brass Size 22 DF Socket—Phosphor bronze Finish A—Duplex plated .000030 [0.00076] gold on mating end, tin on crimp barrel, with entire contact nickel underplated B—Duplex plated gold flash on mating Pin end, tin on crimp barrel, entire contact Socket nickel underplated Related Product Data: Contact Part Numbers Hand Tools Wire Contact Performance Characteristics— Insulation for Loose Form Contacts Size Finish Pin Socket Diameter page 41 AWG (Plating PRO-CRIMPER II CERTI-CRIMP II Strip Loose Strip Loose Max. 2 mm Code) Hand Tool Hand Tool Connectors used with—pages 105- Form Form Form Form 107 A 1658670-1 1658670-2 1658686-1 1658686-2 28-22 .040 90800-1 91520-1 0.4-0.08 1.02 B 1658670-3 1658670-4 1658686-3 1658686-4 Technical Documents: Application Specification— Notes: 1. Strip form contacts shipped 20,000 pieces/reel. 114-10001 Product Specification—108-1268 Insertion/Extraction Instruction Sheet—408-9381 Tool No. 91285-1 (Instruction Sheet—408-9404) Note: Instruction Sheets for TE Tooling This tool contains interchangeable tips to Insert/Extract 2 are packaged with the tooling. For ize 22, 28-22 AWG [0.08-0.4 mm ] Crimp Contacts S 2 ] Crimp Contacts additional information call the Tooling Size 20, 28-20 AWG [0.08-0.4 mm Size 20, Posted Contacts Assistance Center: 1-800-722-1111. Application Tooling Applicators PRO-CRIMPER II Hand Tool AMP-O-LECTRIC To accommodate the broad Part No. 90800-1 MODEL “G” range of wire termination Terminating Machine Features interchangeable die products that TE pro duces, sets and ratchet control that most TE terminating machines AMP-O-MATIC A totally new design of our most provides full die closure to help are designed for use with Model II popular machine for bench-top eliminate partial crimps. The interchangeable applicators. Stripper-Crimper Machine operation. It features a quiet and new design is more durable, The basic styles are quickly highly-reliable direct motor drive, This machine automatically and requires dramatically less interchangeable to minimize electronic controls for ease of strips as well as terminates hand force. costly down times, and feature setup and operation, and individual wires. Similar to the dial-in wire and insulation For further information, request improved guarding and lighting AMP-O-LECTRIC Model “G” Catalog 82276. crimp-height settings. Special for operator convenience and machine, applicators are quickly appli cators are now available safety. All versions also include interchangeable, and it includes for use with the AMP Crimp either manual or automatic precision adjust ment for crimp Quality Monitor, for measuring precision adjustment for crimp height. All adjustments can be the crimp height of each height. Power requirement is made from the front of the termina tion as it is made, plus 120 or 220 VAC, 50 or 60 Hz. machine without special tools. evalu ating the quality of each Power requirement is 120 VAC. For further information, request crimp. Air requirement is 80-100 psi Catalog 65828. For further information, request [5.52-6.89 bar], 3.5 scfm 3 Catalog 65404. [0.00165 m /s]. For applicator part numbers, For further information request call the TE Tooling Assistance Catalog 65004. Center at 1-800-722-1111. Note: All part numbers are RoHS compliant. 109 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable Product Selection Guide Contacts Connector Pre-Loaded* Insert Shell Type Type Mounting Type Termination Plating Material Material and Finish Plug Duplex (.000030 All-Plastic [0.00076] (pg. 112) Gold and 94V-0 Rated .120 Insulation Tin) Thermoplastic, Tin Plated Steel Dia. Holes Pins [3.05] Displacement Black Metal-Shell  (pg. 114) Duplex * Interchangeable crimp (Gold Flash snap-in contacts and Tin) available, see page 121 Receptacle  Duplex (.000030 All-Plastic [0.00076] (pg. 113) Gold and 94V-0 Rated Insulation .120 Tin) Thermoplastic, Tin Plated Steel Dia. Holes Sockets Displacement [3.05] Black Metal-Shell  (pg. 115) Duplex * Interchangeable crimp (Gold Flash snap-in contacts and Tin) available, see page 121 110 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued)
Selective loading of con- Section Contents Product Facts tacts available All-Plastic Plug and Receptacle Connectors . . . . . . . 112, 113
Insulation displacement
Crimp snap-in contacts Metal-Shell Plug and Receptacle Connectors . . . . . . 114, 115 contacts preloaded in hous- available for making Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . 116, 117 ings jumpers between circuits Shielding Hardware Enclosure Kits. . . . . . . . . . . . . . . . . 118, 119
No wire stripping Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 120
Recognized under the Interchangeable Contacts, Crimp Snap-In . . . . . . . . . . . . . . 121
Post plated contacts with no Component Program Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 123 bare edges of Underwriters Laboratories Inc.,
Duplex plated contacts— R File No. E28476 gold on mating end and tin on crimp end
Listed under Underwriters Laboratories
Patented contact ensures Inc., Standard 1863, reliable termination of a Communication wide range of wire sizes Circuit Accessories, R and insulation diameters File No. E81956
Removable contacts for
Certified by replacement and repair Canadian Standards Association, File R No. 1088108 (LR 7189-207) Typical Application Rates Tool Rate Pistol Style 7.4 Sec./Line Arbor Tool 5.0 Sec./Line CHAMPOMATOR Machine 2.8 Sec./Line Note: Rates are based on total time to complete a double ended 25 position Jacketed Cable Assembly Shielded Cable Unshielded Clamps and Mounting and Cable Clamps Shielding Hardware Mating Hardware and Enclosure Kits Male Screw Retainers Straight Exit (pgs. 146, 147) RFI/EMI Shields for Jacketed One-Piece, All- Female Cable (pg. 142) Plastic Cable Screwlocks Clamp, 180°/120° (pg. 148) 90° Exit Die Cast Exit (Quik-Snap) RFI/EMI Shields Locking Posts (pg. 133) for Jacketed Cable and Slide (pg. 142) Unshielded Latches Cable Clamps (pgs. 149, 151) Basic Shielding   Straight/90° Exit Hardware Kits Spring Latches, (pg. 132) (pgs. 116, 117) (pg. 152) Slide-On Back Shielding Latching Blocks, Cover (pg. 136) Hardware (pgs. 153, 154) Enclosure Kits (pgs. 118, 119) Keying Plug (pg. 155) 111 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 All-Plastic IDC Connectors Plug .109 Molded Cavity .112 [2.77] Typ. Indentification & [2.85] Ref. AMP Trademark .120 [3.05] Dia. 2 Holes .509 Max. [12.93] B A Plug .230 Material and Finish: [5.84] Housing—94V-0 rated thermoplastic, black Contacts—Phosphor bronze .860 Ref. Contact Finish—Duplex plated: [21.84] .080 [2.03] A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware—pages 146-150, 153, 155 Connector Part Numbers Technical Documents: Contact Contact Contact Dimensions No. of Identification Identification Shell Finish Product Specification—108-40011 Contact No. 1 No. 2 AB Size (Plating Positions for 30-26 AWG for 26-22 AWG Application Specifications— Code) 2 2 ] Wire [0.15-0.4mm ] Wire [0.05-0.15mm 114-40002 Plug Plug 114-40003 A— 745203-2 1.213 .984 19 Instruction Sheet—408-6621 30.81 24.99 B— 1-745203-1 Note: Instruction Sheets for TE Tooling A— 745207-7 1.541 1.312 2 15 are packaged with the tooling. For 39.14 33.33 B— — additional information call the Tooling A 745211-9 745211-7 2.090 1.852 3 25 Assistance Center: 1-800-722-1111. 53.09 47.04 B— 745211-8 A— 745215-7 2.732 2.500 4 37 69.39 63.50 B— — Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 112 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 All-Plastic IDC Connectors (Continued) Receptacle Molded Cavity Indentification & .109 AMP Trademark [2.77] Ref. .112 [2.85] Typ. .120 [3.05] Dia. .509 2 Holes Max. [12.93] B Receptacle A .243 [6.17] Material and Finish: Housing—94V-0 rated thermoplastic, black Contacts—Phosphor bronze .824 Ref. Contact Finish—Duplex plated: .080 [20.93] [2.03] A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware—pages 146-150, 153, 155 Technical Documents: Connector Part Numbers Contact Product Specification—108-40011 Contact No. of Identification Dimensions Shell Finish Application Specifications— Contact No. 2 Size (Plating AB 114-40002 Positions for 26-22 AWG Code) 2 [0.15-0.4mm ] Wire 114-40003 Receptacle Instruction Sheet—408-6621 A 745201-7 1.213 .984 Note: Instruction Sheets for TE Tooling 19 30.81 24.99 B 745201-9 are packaged with the tooling. For 1.541 1.312 additional information call the Tooling 2 15 A 745205-7 39.14 33.33 Assistance Center: 1-800-722-1111. A 745209-7 2.090 1.852 3 25 53.09 47.04 B 745209-8 Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 113 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Metal-Shell IDC Connectors Plug .109 .112 Typ. [2.77] [.285] Ref. .120 [3.05] Dia. 2 Holes .509 [12.93] B A .230 Material and Finish: [5.84] Shell—Steel, tin plated .039 Typ. [0.99] Insert—94V-0 rated thermoplastic, black .050 .604 Contacts—Phosphor bronze [1.27] [15.34] Typ. Typ. Max. Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- Connector Part Numbers 137, 138, 140, 144, 145 Contact Contact Contact Contact Mating Hardware—pages 146-150, No. of Identification Identification Identification Dimensions Shell Finish Contact No. 1 No. 2 No. 3 153, 155 Size (Plating AB Positions for 30-26 AWG for 26-22 AWG for 22-20 AWG Code) 2 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm ] Wire Plug Plug Plug Technical Documents: A 1-745492-7 1-745492-8 1-745492-9 1.213 .984 19 Product Specification—108-40011 30.81 24.99 B— 2-745492-0 — Application Specifications— A 1-745494-7 1-745494-5 — 1.541 1.312 2 15 39.14 33.33 114-40002 B— 1-745494-6 — 114-40003 A 1-745496-9 1-745496-7 2-745496-0 2.088 1.852 *3 25 53.04 47.04 B— 1-745496-8 — Instruction Sheet—408-6645 A 1-745498-6 1-745498-5 — 2.729 2.500 Note: Instruction Sheets for TE Tooling 4 37 69.32 63.50 B— 1-745498-7 — are packaged with the tooling. For additional information call the Tooling Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in Assistance Center: 1-800-722-1111. receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 114 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Metal-Shell IDC Connectors (Continued) Receptacle .109 .112 Typ. [2.77] [.285] Ref. .120 [3.05] Dia. 2 Holes .509 [12.93] B A Material and Finish: .243 Typ. [6.17] Shell—Steel, tin plated .030 Typ. [0.76] Insert—94V-0 rated thermoplastic, black .050 Contacts—Phosphor bronze .567 Typ. [1.27] [0.2] Contact Finish—Duplex plated: Typ. Max. A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- Connector Part Numbers 137, 139, 140, 144, 145 Contact Contact Contact Contact No. of Identification Identification Identification Mating Hardware—pages 146-150, Dimensions Shell Finish Contact No. 1 No. 2 No. 3 153, 155 Size (Plating AB Positions for 30-26 AWG for 26-22 AWG for 22-20 AWG Code) 2 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm ] Wire Receptacle Receptacle Receptacle Technical Documents: A 1-745491-6 1-745491-7 1-745491-9 1.213 .984 19 30.81 24.99 Product Specification—108-40011 B— 1-745491-8 — A 1-745493-6 1-745493-4 — Application Specifications— 1.541 1.312 2 15 39.14 33.33 B— 1-745493-5 — 114-40002 114-40003 A 1-745495-7 1-745495-8 1-745495-9 2.088 1.852 *3* 25 53.04 47.04 B— 2-745495-0 — Instruction Sheet—408-6645 A 1-745497-6 1-745497-5 — 2.729 2.500 Note: Instruction Sheets for TE Tooling 4 37 69.32 63.50 B— 1-745497-7 — are packaged with the tooling. For 2 additional information call the Tooling * RS-232, size 3 connector, for 26-22 [0.15-0.4mm ] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug Assistance Center: 1-800-722-1111. Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts. Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 115 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Basic Shielding Hardware Kits Plug .120 .109 Dia. Typ. [3.05] [2.77] 2 Holes .509 Max. [12.93] .112 Plug Connector [2.84] Typ. .230 [5.84] .086 Typ. [2.18] Max.Typ. Each kit contains:
Connector
Inner shield ±.015 .377
Outer shield ±0.38 [9.58 ] C Ferrules must be purchased separately. Material and Finish: Outside Inside Connector Shell—Steel, tin plated Shield Shield Connector Insert—94V-0 rated .395 thermoplastic, black [10.03] D Dia. Shield—Steel, tin plated Contacts—Phosphor bronze Ferrule (Must be Purchased Contact Finish—Duplex plated: Separately) A—.000030 [0.00076] gold on mating end, tin on termination end, with entire View of Rear Shell (With Shields Removed) contact nickel underplated B—Gold flash on mating end, tin on .490 termination end, with entire contact [12.45] Max. nickel underplated Technical Documents: Related Product Data: Product Specifications— Contact Arrangements—page 40 108-40011 Performance Characteristics— 108-40030 page 41 Application Specifications— Application Tooling—pages 121-123 114-40002 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9010 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Connector Part Numbers Recommended Max. Contact Contact Contact Contact No. of Cable Inner I.D. No. 1 I.D. No. 2 I.D. No. 3 Dimensions Shell Finish Contact Outer Cable for 30-26 AWG for 26-22 AWG for 22-20 AWG Size (Plating CD 2 2 2 Pos. Dia. Bundle [0.05-0.15mm ] [0.15-0.4mm ] [0.4-0.6mm ] Code) Range Dia.† Wire Wire Wire Plug Plug Plug 1.520 .678 .165-.455 .350 19 A— 747515-7 — 38.61 17.22 4.19-11.56 8.89 A 747531-7 747531-8 — 1.520 1.002 .165-.455 .350 2 15 38.61 25.45 4.19-11.56 8.89 B— 747531-9 — A 747547-8 747547-9 — 1.520 1.550 .165-.455 .350 3 25 38.61 39.37 4.19-11.56 8.89 B— 1-747547-0 — A— — — 1.867 2.205 .338-.562 .450 4 37 47.42 56.01 8.59-14.28 11.43 B— 1-747563-0 — Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 116 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 .109 Dia. Typ. [3.05] [2.77] 2 Holes .509 Max. [12.93] Rcpt. Connector .112 [2.84] Typ. .243 [6.17] .086 Typ. [2.18] Max.Typ. Each kit contains:
Connector
Inner shield .377
Outer shield [9.58] Ferrules must be purchased separately. C Material and Finish: Inside Outside Shield Shield Connector Shell—Steel, tin plated .395 Connector Insert—94V-0 rated [10.03] thermoplastic, black Dia. D Shield—Steel, tin plated Contacts—Phosphor bronze Ferrule (Must Contact Finish—Duplex plated: be Purchased Separately) A—.000030 [0.00076] gold on mating end, tin on termination end, with entire View of Rear Shell (With Shields Removed) contact nickel underplated B—Gold flash on mating end, tin on .490 [12.45] termination end, with entire contact Max. nickel underplated Technical Documents: Related Product Data: Product Specifications— Contact Arrangements—page 40 108-40011 108-40030 Performance Characteristics— page 41 Application Specifications— Application Tooling—pages 121-123 114-40002 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9010 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Connector Part Numbers Recommended Max. Contact Contact Contact Contact No. of Cable Inner I.D. No. 1 I.D. No. 2 I.D. No. 3 Dimensions Shell Finish Contact Outer Cable for 30-26 AWG for 26-22 AWG for 22-20 AWG Size (Plating CD 2 2 2 Pos. Dia. Bundle [0.05-0.15mm ] [0.15-0.4mm ] [0.4-0.6mm ] Code) Range Dia.† Wire Wire Wire Receptacle Receptacle Receptacle A— 747516-7 747516-8 1.520 .678 .165-.455 .350 19 38.61 17.22 4.19-11.56 8.89 B— 747516-9 — A— 747532-7 — 1.520 1.002 .165-.455 .350 2 15 38.61 25.45 4.19-11.56 8.89 B— 747532-8 — A— 747548-8 — 1.520 1.550 .165-.455 .350 3 25 38.61 39.37 4.19-11.56 8.89 B— 747548-9 — 1.867 2.205 .338-.562 .450 4 37 B 747564-8 747564-9 — 47.42 56.01 8.59-14.28 11.43 Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 117 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Shielding Hardware Enclosure Kits Plug Expanding Neck Accommodates Cable Ferrule (Must .630 be Purchased [16.00] Cable Separately as Max. Ref. Required by Cable Dia.) Each kit contains:
Connector 1.640 Max. [41.66]
Inner shield C
Outer shield E
Enclosure
Two jackscrews Ferrules must be purchased separately. Material and Finish: D Connector Shell—Steel, tin plated Mating End Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specifications— Related Product Data: 108-40011 Contact Arrangements—page 40 108-40030 Performance Characteristics— Application Specifications— page 41 114-40002 Application Tooling—pages 121-123 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 114-40008 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9172 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Kit Part Numbers Shielding Recommended Max. Enclosure Contact Contact Contact Contact No. of Cable Inner Dimensions Expansion Shell Finish I.D. No. 1 I.D. No. 2 I.D. No. 3 Contact Outer Cable Tool Size (Plating for 30-26 AWG for 26-22 AWG for 22-20 AWG CD E Pos. Dia. Bundle 2 2 2 Code) [0.05-0.15mm ] [0.15-0.4mm ] [0.4-0.6mm ] Cable Part Range Dia.† O.D. (Max.) No. Plug Plug Plug A— 1-747944-5 — 1.640 1.355 .630 .190-.330 .330 19 41.66 34.42 16.00 4.83-8.38 8.38 B— 1-747944-6 — .330 58241-4 8.38 A— 1-747946-5 — 1.640 1.685 .630 .190-.330 .330 2 15 41.66 42.80 16.00 4.83-8.38 8.38 B— 1-747946-6 — A 1-747948-5 1-747948-6 — 1.640 2.210 .630 .217-.435 .350 .450 3 25 58241-1 41.66 56.13 16.00 5.51-11.05 8.89 11.43 B— 1-747948-8 1-747948-9 A 1-747950-4 1-747950-5 — 2.010 2.865 .730 .338-.562 .450 .572 4 37 58241-2 51.05 72.77 18.54 8.59-14.28 11.43 14.52 B— 1-747950-6 — †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 118 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Accommodates Cable .630 [16.00] Ferrule (Must Max. Cable be Purchased Ref. Separately as Required by Cable Dia.) Each kit contains:
Connector 1.640 Max. [41.66]
Inner shield
Outer shield C E
Enclosure
Two jackscrews Ferrules must be purchased separately. Material and Finish: D Connector Shell—Steel, tin plated Mating End Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specifications— Related Product Data: 108-40011 Contact Arrangements—page 40 108-40030 Performance Characteristics— Application Specifications— page 41 114-40002 Application Tooling—pages 121-123 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 114-40008 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9172 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Kit Part Numbers Shielding Recommended Max. Enclosure Contact Contact Contact No. of Cable Inner Dimensions Expansion Shell Finish I.D. No. 1 I.D. No. 2 Contact Outer Cable Tool Size (Plating for 30-26 AWG for 26-22 AWG CD E Pos. Dia. Bundle 2 2 Code) [0.05-0.15mm ] [0.15-0.4mm ] Cable Part Range Dia.† O.D. (Max.) No. Receptacle Receptacle A 1-747943-5 1-747943-6 1.640 1.355 .630 .190-.330 .330 19 41.66 34.42 16.00 4.83-8.38 8.38 B— 1-747943-7 .330 58241-4 8.38 A 1-747945-5 — 1.640 1.685 .630 .190-.330 .330 2 15 41.66 42.80 16.00 4.83-8.38 8.38 B— — A 1-747947-5 1-747947-6 1.640 2.210 .630 .217-.435 .350 .450 3 25 58241-1 11.43 41.66 56.13 16.00 5.51-11.05 8.89 B— 1-747947-7 A— — 2.010 2.865 .730 .338-.562 .450 .572 4 37 58241-2 14.52 51.05 72.77 18.54 8.59-14.28 11.43 B— — †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 119 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Crimp Snap-In Contact Connectors Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Part Numbers Shell L Cable Style Sizes Dim. Diameter Ferrule Die Sets* .440 .165-.190 1-3 Stepped 3-747579-0 543424-3 11.18 4.19-4.83 .440 .190-.217 1-3 Stepped 3-747579-0 543424-2 Straight 11.18 4.83-5.51 .440 .217-.246 1-3 Stepped 3-747579-0 543424-8 11.18 5.51-6.25 Material and Finish: .440 .246-.284 1-3 Stepped 3-747579-2 543424-1 11.18 6.25-7.21 Steel (annealed), tin plated .440 .284-.324 1-3 Stepped 3-747579-2 543424-7 11.18 7.21-8.23 .440 .324-.375 1-3 Stepped 3-747579-4 543424-6 Related Product Data: 11.18 8.23-9.53 .440 .375-.435 Shielding Hardware and 1-3 Straight 2-747579-7 543424-5 11.18 9.53-11.05 Enclosure Kits—pages 116-119 .440 .400-.455 1-3 Straight 3-747579-6 543424-4 11.18 10.16-11.56 .625 .230-.265 4 Stepped 2-747580-4 543425-2 Technical Documents: 15.88 5.84-6.73 .625 .338-.385 Instruction Sheets— 4 Stepped 2-747580-3 543425-1 15.88 8.59-9.78 408-9242 .625 .375-432 408-9243 4 Stepped 2-747580-1 58238-1 15.88 9.53-10.97 408-9507 .625 .422-.490 4 Stepped 3-747580-1 58237-2 408-9508 15.88 10.72-12.45 Note: Instruction Sheets for TE Tooling .625 .480-.562 4 Straight 2-747580-2 58237-1 15.88 12.19-14.28 are packaged with the tooling. For additional information call the Tooling *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Assistance Center: 1-800-722-1111. Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Shielding Enclosure Hand Crimping Tool Expansion Tools No. 543344-1 Part No. 58241-1 (.450 [11.43])† (Requires Die Sets, see Part No. 58241-2 (.572 [14.53])† table above.) Part No. 58241-4 (.330 [8.38])†0 †Maximum Cable Diameter (Instruction Sheet—408-9507) Note: All part numbers are RoHS compliant. 120 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Contacts, Precision Formed Material and Finish: Interchangeable Contacts, Phosphor bronze, duplex plated as fol- lows: Crimp Snap-In A—Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel under- plated B—Gold flash on mating end, tin on termination end, with entire contact Pin Socket nickel underplated Related Product Data: Insulation Wire Size Contact Contact Part Numbers Diameter Range Finish Performance Characteristics— Code* Pin Socket AWG (Plating Single Two page 41 2 Strip Form Strip Form mm Code) Wire Wire Connectors used with: A — 1-745269-1 26-22 .054 .039 4 HDE—pages 112-119 0.15-0.4 1.37 0.99 B 1-745266-0 1-745269-0 A 1-745267-0 1-745270-1 22-18 .075 .054 3 0.4-0.8 1.91 1.37 B— 1-745270-0 Technical Documents: * A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact. — Product Specifications Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts. 108-40011 2. Strip form contacts shipped 10,000 pieces/reel. 108-40030 Application Specifications— 114-40002 114-40003 114-40006 114-40008 Instruction Sheet—408-6738 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 121 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Application Tooling A modular interchangeable head provides versatility to these tools. Along with the head Hand Tools with used to terminate Subminiature D connectors, heads are available to terminate other TE Modular Heads product lines. The head used to terminate the Subminiature D, HDE connectors can be used with a Technical Documents: manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These tools terminate one unstripped wire per cycle and index the connector to the next Instruction Sheets— 408-6790 terminating position. The head rotates to permit optimum access to the wiring area. 408-9414 408-6789 Air Pistol Grip Tool Note: Instruction Sheets for TE Tooling Manual Pistol Grip Tool are packaged with the tooling. For additional information call the Tooling Assistance Hotline: 1-800-722-1111. Handle and Head Tool Assembly No. 608868-1 Handle No. 58075-1 Handle No. 58074-1 Head Assembly No. 58063-2 Head Assembly No. 58063-2 Air actuated, utilizing modular heads. This tool is manually actuated, using modular heads. Bench Mounted Bench Mount Bench Mount Tools with Electric Power Assembly Pneumatic Power Assembly Modular Heads Head Assembly No. 58063-2 Bench Assembly No. 58338-1 Head Assembly No. 58063-2 This tool electrically powered This tool is air actuated with and actuated by a foot switch. either a foot or knee switch. Note: All part numbers are RoHS compliant. 122 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Application Tooling (Continued) Product Facts CHAMPOMATOR 3A Terminating Machine
Low applied costs This machine is the
Automatic termination high-productivity way to of jacketed cable terminate multiconductor, jacketed cable with a variety
Automatic continuity check of TE connectors having and shorts test insulation displacement
Single- or double-ended contacts. It automatically sorts the wires, and terminates assemblies them in a programmed
Microprocessor controlled sequence. The sequence with touch input screen may use all or some of the connector contacts, such
Stored program capability as for various RS-232 wiring
Selective termination of patterns. connector positions All cable assemblies are tested for continuity and shorts.
Rapid tooling changeover The machine is micro- for different connector types processor controlled, and
Handles a variety of TE programmed by a touch input insulation-displacement screen. The easy programming connectors simplifies the process and reduces training require ments.
Terminates both multicolor The machine’s internal storage and single-color wires capability can retain up to 50 cable assemblies, which can
Remote programming capa- be easily retrieved by number bility or name. Produc tion monitoring
Straight or right-angle wire and diag nostics can also be dress accessed through the touch screen.
Control Module Contact TE for the tooling 852423-1 120 VAC required for your specific applications. CHAMPOMATOR 2.5 Terminating Machine Technical Documents: This is a compact, semi- Instruction Sheets automatic bench machine. It 408-7777 Manual Arbor Tool is microprocessor controlled, Note: Instruction Sheets for TE Tooling and programmed using a are packaged with the tooling. For membrane switch keyboard. additional information call the Tooling The potential machine rate is Assistance Center: 1-800-722-1111. one pair of wires per second. Control Module CHAMPOMATOR No. 852423-1 2.5 Machine Contact TE for the tooling No. 354786-4 required for your specific applications. The CHAMPOMATOR Model 2.5 Bench Terminating Machine—Part No. 354786-4 is used in conjunction with Control Module—Part No. 852423-1. Contact TE for application Manual specific requirements. Arbor Tool Manual Arbor Tool The arbor tool with applicator is used to terminate jacketed cable. Wires are neatly routed Arbor Tool No. 91085-2 and trimmed to length with Applicators: the cable jacket close to the Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount), connector. 400 to 800 termi - 543426-1 (termination tool) nated wires per hour are Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount), typical. 543426-2 (termination tool) Note: All part numbers are RoHS compliant. 123 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Subminiature D Connectors HDF-20 for Flat Ribbon Cable Product Facts Plug — Low Profile Metal Receptacle — Low Profile Shell Metal Shell
Available in all 5 standard shell sizes
Visual inspection of termination possible
Fluted cover provides positive alignment of cable prior to termination
Wide range of application tooling Plug Part Nos. Receptacle Part Nos.
Patented insulation No. of Cable With With displacement contact With 4-40 With 4-40 Pos. & Stabilizer Standard Standard Threaded Threaded latches into the connector (Shell Size) Part No. Mounting Mounting Inserts Inserts Holes Holes cover 9 (1) 747275-4 1658613-4 1658608-4 1658612-4 1658610-4
Contact design provides a 15 (2) 747275-3 1658613-3 1658608-3 1658612-3 1658610-3 “gas-tight” termination 25 (3) 747275-2 1658613-2 1658608-2 1658612-2 1658610-2
Contacts accept 28 AWG 37 (4) 747275-1 1658613-1 1658608-1 1658612-1 1658610-1 [0.08mm2] solid and 50 (5) 746785-1 — 1658607-1 — 1658606-1 stranded, and 26 AWG Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered [0.15mm2] solid and separately. stranded round conductor flat ribbon cable on .050 [1.27] centers Material Related Product Data Technical Documents
Qualified to Battelle Level Front Shell—Steel, tin or tin plated Contact Arrangement—page 40 III environment Product Specification—108-40012 Housing, Cover & Cable Stabilizer— Performance Characteristics—
Recognized under the Thermoplastic, 94V-0, black page 41 Component Program of Threaded Inserts—Brass, unplated Mateable Receptacles: Underwriters HDF-20 Metal-Shell—page 124 Contacts—Phosphor bronze, duplex R Laboratories Inc., HDE—pages 110-121 (Sizes 1–4 only) plated .000030 [0.00076] min. gold on File No. E28476 HDP—pages 90-109 mating end, .000100-.000200 [0.00254- HD-20 Board Mount—pages 54-71, 0.00508] bright tin on termination end
Certified by Canadian 78-85, 87-89 with entire contact underplated .000050 Standards R [0.00127] min. nickel Mating/Panel Mounting—page 126 Association, Ribbon Cable—page 125 File No. LR 7189 Accessories:
Listed and complies with Commoning Strip—page 146 UL 1863, Communication Mating Hardware—pages 146-150, Circuit Accessories 153 & 154 R File No. E81956 Application Tooling—page 127 Note: All part numbers are RoHS compliant. 124 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDF-20 Low Profile All-Plastic Connectors (for Round Conductor Flat Ribbon Cable) Material and Finish Plug Assemblies Receptacle Assemblies Housing, Cover & Cable Stabilizer—Black thermoplastic, 94V-0 rated Threaded Inserts—Brass, unplated Pin Contacts—Phosphor bronze, duplex plated .000030 [0.00076] gold on mating end, .000100-.000200 [0.00254-0.00508] bright tin on termination end, with entire contact underplated .000050 [0.00127] nickel Housing and Covers are Housing and Covers are Preassembled; Cable Stabilizer Preassembled; Cable Stabilizer Related Product Data is Separate. is Separate. Contact Arrangement—page 40 Performance Characteristics— page 41 Plug Assembly Part No. Receptacle Assembly Part No. No. of Optional Mateable Receptacles: With With Contact Cable With With Standard Standard HDF-20 All-Plastic—page 124 Pos. & Stabilizer Threaded Threaded Mounting Mounting (Shell Size) Part No. HD-20 Board Mount—pages 54-71, Inserts Inserts Holes Holes 78-85, 87-89 9 (1) 747275-4 1658615-4 1658611-4 1658614-4 1658609-4 HDE All-Plastic—pages 147, 148 15 (2) 747275-3 1658615-3 1658611-3 1658614-3 1658609-3 Mating/Panel Mounting—page 126 25 (3) 747275-2 1658615-2 1658611-2 1658614-2 1658609-2 Ribbon Cable—page 125 37 (4) 747275-1 1658615-1 — 1658614-1 1658609-1 Accessories: Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered Mating Hardware—pages 146-150, separately. 153, 155 Application Tooling—page 127 Technical Documents Product Specifications— 108-40012 HDF-20 Low Profile Connectors Ribbon Cable Parameters 2 2 28 AWG [0.08mm ] Part No. 26 AWG [0.15mm ] Part No. No. of Length Per Reel Length Per Reel Conductors 100 Ft. [30.5m] 500 Ft. [152.4m] 500 Ft. [152.4m] 9 1-57040-2 1-971111-2 57034-2 15 1-57040-5 1-971111-5 57034-5 25 57040-2 1-971111-2 57034-9 37 1-57040-8 1-971111-8 1-57034-3 50 1-57040-6 1-971111-6 1-57034-5 Note: All part numbers are RoHS compliant. 125 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications Panel Cutouts Plug/Receptacle Mating ±.015 .265 Shell Sizes 1 & 2 ±0.38 [6.73 ] ±.015 .256 Shell Sizes 3, 4 & 5 ±0.38 [6.50 ] A 10° ± 2° C (2 Places) D E J* F Plug ± .002 Receptacle .120 ± 0.05 [3.05 ] K Radius (2 Places) (4 Places) H* B C L The .265/.256 [6.73/6.50] .040 dimensions are required [1.02] Dia. (Typ.) A (2 Holes) to assure full mating of connector halves. These dimensions must be taken into consideration when ± .002 .129 ± 0.05 [3.28 ] determining the method of mounting, panel thickness, Cutout for Rear Mount etc. and Short Latching Blocks Panel Mounting Plugs and receptacles can be mounted to a panel from either the front or rear, using a variety of accessory hardware. Typical examples are shown below. Mounting Shell Dimensions Method Size Front/Rear A BCD E F *H* *J* K (Pos.) Panel .984 .492 .874 .437 .513 .257 .083 Front —— 24.99 12.50 22.20 11.10 13.03 6.53 2.11 1 (9) .984 .492 .806 .403 .449 .225 .550 .750 .132 Rear 24.99 12.50 20.47 10.24 11.41 5.72 13.97 19.05 3.35 1.312 .656 1.202 .601 .513 .257 .083 Front —— 33.33 16.66 30.53 15.27 13.03 6.53 2.11 2 (15) 1.312 .656 1.134 .567 .449 .225 .730 .750 .132 Rear 33.33 16.66 28.80 14.40 11.41 5.72 18.54 19.05 3.35 Typical Front-Panel Mounted HDF-20 Plug 1.852 .926 1.743 .872 .513 .257 .083 Front —— 47.04 23.52 44.27 22.15 13.03 6.53 2.11 3 (25) 1.852 .926 1.674 .842 .449 .225 1.275 .750 .132 Rear 47.04 23.52 42.52 21.39 11.41 5.72 32.39 19.05 3.35 2.500 1.250 2.391 1.196 .513 .257 .083 Front —— 63.50 31.75 60.73 30.38 13.03 6.53 2.11 4 (37) 2.500 1.250 2.326 1.163 .449 .225 1.920 .750 .132 Rear 63.50 31.75 59.08 29.54 11.41 5.72 46.05 16.13 3.35 2.406 1.203 2.297 1.149 .623 .312 .083 Front —— 61.11 30.56 58.34 29.19 15.82 7.93 2.11 5 (50) 2.406 1.203 2.218 1.109 .555 .278 1.753 .750 .132 Rear 61.11 30.56 56.34 28.17 14.10 7.06 44.52 19.05 3.35 *Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps. Typical Rear-Panel Mounted HDF-20 Plug 126 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDF-20 Application Tooling Application Tooling Hand Tool Kit No. 768340-1 Consists of a hand tool frame, a universal base assembly, a bench mount kit, and connector-specific tooling for AMP-LATCH Standard and Novo Receptacles, Card-Edge Connectors, and AMPLIMITE HDF-20 Connectors. Note: For 50-position HDF connec- tors, you must also order Connector- Specific Kit No. 768350-1. Note: All part numbers are RoHS compliant. 127 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Connectors Product Facts
Preloaded duplex-plated solder cup contacts
Shell finish in choice of standard zinc or tin
Two-piece 94V-0 rated plastic insert
Anti-solderwicking contact design
Intermateable with other subminiature D connectors
Available in 9, 15, 25 and 37 position (shell sizes 1-4) plugs and receptacles
Easy application without special application tools
Shields offer full EMI shielding and ESD insulation
Crimped shield termination for low impedance
Shield crimp provides strain relief
Shields may be post molded or covered with enclosures
Recognized under the Component Program of Underwriters Laboratories, Inc., R File No. E28476
Listed under Underwriters Laboratories Inc., connectors for use in data, signal, control & Power Applications — components, R File No. E127344
Certified by Canadian Standards R Association, File No. LR 97981 128 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Connectors (Continued) Plug A B .493 [12.50] Ø .122 [3.10] Clinch Nut #4-40 UNC x 3.0 Grounding Indent Material and Finish: 2 Plcs. Shell—Steel, tin or zinc plated ± .015 .607 Insert—94V-0 rated thermoplastic, ± 0.38 [15.40 ] black .047 Contacts—Phosphor bronze; duplex .426 [1.20] plated with gold flash on mating end, tin [10.80] on solder cup, with entire contact nickel underplated Related Product Data: Mateable Connectors: HDE—pages 110-119 HDF—pages 124-126 HDP—pages 90-101 Receptacle HD-20 Solder Cup—pages 128-130 A HD-20 Board Mount—pages 54-71, 78-85, 87-89 B Cable Clamps—pages 132, 133, 135-137, 140, 141, 144, 145 .493 Mating Hardware—pages 146-150, [12.50] .122 Dia. 151-154 [3.10] 2 Holes .109 Typ. [2.77] .229 Mating Face Technical Documents: [5.80] Product Specification ± .015 .429 ± .015 108-40031 ± 0.38 .587 [10.90 ] ± 0.38 [14.90 ] Instruction Sheet 408-9193 Clinch Nut 4-40 UNC-3B .047 Ref. 2 Plcs. [1.20] Typ. Plug Part Numbers Receptacle Part Numbers No. of Dimensions Shell Contact Tin Plated Zinc Plated Tin Plated Zinc Plated Size AB Positions Shell Shell Shell Shell 1.210 .984 19 5-747904-2 5-747904-2 5-747905-2 5-747905-2 30.80 24.99 1.544 1.313 2 15 5-747908-2 5-747908-2 5-747909-2 5-747909-2 39.20 33.32 2.089 1.853 3 25 5-747912-2 5-747912-2 5-747913-2 5-747913-2 53.01 47.04 2.734 2.502 4 37 5-747916-2 5-747916-2 5-747917-2 747917-4 69.40 63.50 Note: All part numbers are RoHS compliant. 129 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Shielding Hardware Enclosure Kits Plug and Receptacles C .886 [22.50] Shield Cable D Each kit contains
Connector with preloaded, nonremovable contacts Connector
Shield Recommended Crimp Area
Enclosure Jackscrew Enclosure
Two jackscrews Cable Material and Finish: E Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shielding Enclosure Shields—Steel, tin plated Kit No. of Cable Dimensions Expansion Tool Shell Part Numbers Enclosure—PVC, black Contact Insulation Size CD E Cable Part Positions Diameter Plug Receptacle Jackscrews—Brass, zinc coated O.D. (Max.) Number Contacts—Phosphor bronze; duplex .217-.270 1571650-4 1571654-4 5.51-6.86 plated with gold flash on mating end, tin 1571650-5 1571654-5 on solder cup, with entire contact nickel 1.64 1.33 .659 .270-.324 .355 19 58241-4 41.67 33.74 16.74 6.86-8.23 9.02 underplated 1571650-6 1571654-6 .324-.385 1571650-6 1571654-6 8.23-9.78 Related Product Data: .217-.270 1571651-4 1571655-4 5.51-6.86 Mateable Connectors: 1571651-5 1571655-5 1.64 1.65 .659 .270-.324 .355 2 15 58241-4 HDE—pages 110-119 41.67 41.86 16.74 6.86-8.23 9.02 1571651-6 1571655-6 HDF—pages 124-126 .324-.385 1571651-6 1571655-6 8.23-9.78 HDP—pages 90-101 .217-.270 HD-20 Solder Cup—pages 128-130 1571652-4 1571656-4 5.51-6.86 HD-20 Board Mount—pages 82-85, 1571652-5 1571656-5 1.64 2.20 .659 .270-.324 .465 87-89 3 25 58241-1 41.67 55.86 16.74 6.86-8.23 11.56 1571652-6 1571656-6 .324-.385 1571652-6 1571656-6 8.23-9.78 Technical Documents: 2.35 2.82 .659 .455-.480 .562 4 37 1571653-2 1571657-2 58241-2 Product Specification 59.67 71.63 16.74 11.58-12.19 14.28 108-40031 Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Instruction Sheets 408-9193 HD-20 Solder Cup Shielding Hardware Crimping Tool ± .020 1.00 ± 0.51 [25.40 ] 2.000 [50.80] ± .020 1.00 ± 0.51 [25.40 ] 1571749-1 .165 .215 .243 [4.19] [5.46] [6.25] ± .020 4.000 ± 0.51 [101.60 ] Assembled Tooling: Part Number 1571750-1 Individual Tools (for customer fabrication): 1571749-1 & 1571749-2 Note: All part numbers are RoHS compliant. 130 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors 1571749-2 Cable Connectors AMPLIMITE Subminiature D Connectors Accessories Numerous accessories are available for strain relief and cable clamping, shielding, connector-to-connector mating, connector-to- connector pc board mounting, and keying. These accessories are illustrated and tabled on the following pages. To help discern the accessories available for a particular connector type, refer to the Product Selection Guide at the beginning of the connector section. Also, the connector the accessory is used with is listed under the Related Product Data heading next to the accessory listing. Section Contents Unshielded Cable Clamps Hardware Universal Cable Clamps for Jacketed Cable . . . . . . . . . . . . 132 Commoning Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 One-Piece, All-Plastic Cable Clamp. . . . . . . . . . . . . . . . 133, 134 Male Screw Retainers for Metal-Shell Connectors Straight/90° Low Profile Cable Clamps . . . . . . . . . . . . . . . . . . 135 (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Slide-On Back Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Male Screw Retainers for All-Plastic Connectors (HDE) . . . 147 Box and Lid, Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Male Screw Retainers for Metal-Shell and All-Plastic Clam Shell, Straight/45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Connectors (HDF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Straight Exit, Dataphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Female Screwlocks for Metal-Shell and All-Plastic Straight Exit for Jacketed Cable (Two-Piece) . . . . . . . . . . . . 139 Connectors (HDE, HDF, HDP). . . . . . . . . . . . . . . . . . . . . . . . . 148 Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Slide Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 150 Slide Latch Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Shielded Cable Clamps Locking Post Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Straight Exit RFI/EMI Shields for Jacketed Cable Spring Latches (Two-Piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Latching Blocks (HDE, HDF, HDP, HD) . . . . . . . . . . . . . 153, 154 Straight/90° Exit RFI/EMI Die Cast Shields for Standoff Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Jacketed Cable (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Keying Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Crimp and Split-Ring Ferrules . . . . . . . . . . . . . . . . . . . . . . 143-145 EMI/RFI Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 131 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps Material and Finish: Universal Cable Clamps for Jacketed Cable Cable Clamp Housing— Thermoplastic, black 2.090 [53.09] Cable Clamp Wedge Set— 2.105 Thermoplastic, black [53.47] 4-40 Mounting Screws— Steel, zinc plated HDE or HDP Plug or receptacle Related Product Data: (Shown for Ref. only) Connectors used with: HDE Metal-Shell—pages 114 & 115 .744 [18.90] HDP Metal-Shell—pages 90-102 Other accessory capabilities: 4-40 Spring Latches (Two Piece)— Mounting page 152 Screw Technical Documents: For Shell Size 3 Instruction Sheet—408-9238 Cable Dia. Range—.190-.530 [4.83-13.46] Individual Kit No.—747824-1 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cable Female Screwlock clamp halves, two cable clamp wedge (Order separately, see page 144.) sets and two mounting crews. Material and Finish: Straight/90° Exit Cable Tie Cable Clamp Housing— Openings Thermoplastic, gray A 1.750 4-40 Mounting Screws— [44.45] Steel, zinc plated 4-40 Housing Screws & Hex Nuts —Steel, zinc plated HDE or HDP Plug or receptacle (Shown for Ref. only) Related Product Data: Connectors used with: HDE All-Plastic—pages 112 & 113 B HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 4-40 Other accessory capabilities: Mounting Spring Latches (Two Piece)— Screw page 152 Technical Documents: Female Screwlock Instruction Sheet—408-7555 (Order separately, see page 144.) Cable Dimensions Cable Clamp Kit No. Shell Dia. Size AB Individual (Max.) 1.550 .826 .350 2 5206471-1 39.37 20.98 8.89 .335 5206472-1 8.51 2.090 .826 3 53.09 20.98 .460 5745134-1 11.68 2.738 .826 .675 4 5745081-1 69.55 20.98 17.15 2.644 .938 .775 5 5745082-1 67.16 23.83 19.69 Notes: 1. All parts are packaged unassembled. 2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable Ties through cable tie openings and clamping the cable to one housing half only. Note: All part numbers are RoHS compliant. 132 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) The TE Quik-Snap Backshell One-Piece, All-Plastic Cable Clamp Kit is a one-piece, all-plastic for Jacketed Cable, 180°/120° Exit cable clamp kit designed (HDP and HDE) (Quik-Snap) for use with either the AMPLIMITE HDP-20, HDP-22, or HDE, all-plastic ±.010 or metal-shell connectors. .700 Cable ±0.25 [17.78 ] Gate Kits are available for Cable connector sizes 1, 2, 3, A Exit and 4 with a cable exit option of 180° or 120°. 1.928 [48.97] Each kit contains: Typ.  1-Hinged, plastic clamp  2-Self-tapping screws  1-Strain relief clip  1-Cable exit gate plug (Used to close unused exit) (For metal-shell connector applications Assembled Cable Clamp an optional kit with 2 retainer clips and Cable screws is available.) Clamp Self Tapping Material and Finish: Screw Retainer Retainer Cover—Polypropylene, black Screw Clip Strain Relief .210 Strain Relief Clip—Stainless steel Clip [5.33] Retainer Clip—Stainless steel Screws—Carbon steel, zinc plated .490 Type 1 Type 2 [12.45] Cable Gate—Polypropylene, Black Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102 HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 Technical Documents: Instruction Sheet—408-7837 Kit Number* Kit Number*** Shell Cable Dia. Dimension with Retainer without Retainer Packaging Size Range (Ref.) A Screws and Clips Screws and Clips 5749914-1 — Bulk Pkg. .075-.250 .785 1 5749914-2 5750100-1 1.91-6.35 19.94 Unit Kit 5749914-4** — .180-.460 1.650 3 5749626-2 5750078-1 Unit Kit 4.57-11.68 41.91 5749916-2 — Bulk Pkg. .250-.550 2.285 4 6.35-13.97 58.04 5749916-2 — Unit Kit *For metal-shell connectors only. **Type 2 Retainer Clip ***For Metal-Shell or All-Plastic Connectors Note: All part numbers are RoHS compliant. 133 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Connector and Clamp Kits The AMPLIMITE Quik-Snap One-Piece, All-Plastic Cable Clamp for Backshell and Connector Jacketed Cable, 180°/120° Exit and kit presents a complete HDP-20 and HDE-20 Connector package for your unshielded Retainer Clip subminiature D connector needs. Kits are available for Shell Sizes 1, 2 and 3, and are packaged 25 and 100 2.079 Retainer Screw kits per unit. [52.81] Max. Mating Face Each kit contains: 1-Hinged Plastic Clamp 2-Retention Screws Pin Contact 2-Retention Clips A 1-Cable Gate Plug Assembled Cable ±.015 1-Strain Relief Clip .700 Housing HDE-20 Connector Clamp and Connector ±0.38 [17.78 ] 2-Self Tapping Screws Retainer Clip 1-Connector and Contacts Retainer Screw Material and Finish: Cover—Polypropylene, black Retention Screws—Steel, zinc plated ±.015 .494 Pin Contact ±0.38 [12.55 ] Retention Clips—Stainless steel Mating Face Shell Cable Gate Plug—Polypropylene, Black Strain Relief Clip—Stainless steel Self Tapping Screws—Steel, zinc Shell plated Housing Contacts—Brass (HDP Pins), HDP-20 Connector Phosphor Bronze (All Others), plated gold flash on the mating end, .000100 [0.00254] min. tin or tin on the terminating end, all over .000030 Strain Relief Clip [0.00076] min. nickel underplating Housing—Polyester or nylon, glass- filled, UL rated 94V-0, black Self Tapping Screw Shell—Steel, plated .000200 [0.00508] min. tin over .000050 [0.00127] min. copper Technical Documents: Cable Clamp Kit HDE Connectors: Instruction Sheets— Cable Gate Plug 408-6621 Unshielded Cable Clamp Kits with HDP-20 Connectors Application Specifications— 114-40002 Shell Cable Dia. Dimension Plug Kit Receptacle Kit Packaging Size Range (Ref.) A Part No. Part No. 114-40003 .075-.250 .785 HDP Connectors: 1 749808-8 749812-7 100/pack 1.91-6.35 19.94 Application Specifications— .170-.380 1.110 114-10000 2 749808-9 — 100/pack 4.32-9.65 28.19 114-40030 .180-.460 1.650 3 749808-7 1-749812-1 100/pack Cable Clamps: 4.58-11.68 41.91 Instruction Sheet—408-9544 Retainer Clips: Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors Instruction Sheet—408-7837 Shell Cable Dia. Dimension Plug Kit Receptacle Kit Packaging Size Range (Ref.) A Part No. Part No. .180-.460 1.650 3 749809-9 749813-8 100/pack 4.58-11.68 41.91 Note: All part numbers are RoHS compliant. 134 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps Low Profile Cable Clamps Straight Exit Low Profile for Jacketed Cable feature a two-piece F Cover construction which allows Cable Support Gate the two cover halves to be (See Note 3.) snapped together, no Cable hardware is required for Support assembly. They can be Gate used on plugs or receptacles and will not interfere with commonly A M Cover B used mating hardware. Sufficient Cable Support Gates (or a Cable Support Gate Latch) are supplied with each cable clamp kit to .550 [13.97] achieve adjustable HDE Plug or clamping over a wide range Receptacle (Ref.) of jacketed cable diameters. Material Black thermoplastic Dimensions Cable Related Product Data: Cable Clamp Kit No. Shell B Dia. Size A When used When used on Individual Bulk Packed* Connectors used with: (Max.) On Plug Receptacle HDE All-Plastic—pages 112 & 113 .732 1.582 1.533 .330 HDE Metal-Shell—pages 114 & 115 1 745547-1 745547-2 18.59 40.18 38.94 8.38 Other accessory capabilities: 1.056 1.582 1.533 .425 2 745553-1 745553-2 Male Screw Retainers— 26.82 40.18 38.94 10.80 pages 146 & 147 1.604 1.700 1.651 .550 3 745560-1 745560-2 40.74 43.18 41.94 13.97 Female Screwlocks—page 148 Locking Posts and Slide Latches— *Each part is individually bulk packed for multiple kit orders. pages 149-151 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates. Latching Blocks—pages 153 & 154 3. Cable support gate must be used as shown for small diameter cable. 90° Exit Low Profile for Jacketed Cable Cover .732 [18.59] A .550 [13.97] Cable Support Gate Latch HDE Plug or Receptacle (Ref.) Dimension A Cable Clamp Kit No. Shell Cable Dia. (Max.) Size When used on Plug When used on Receptacle Individual 1.290 1.241 .330 1 745550-1 32.77 31.52 8.38 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cover half and an assortment of cable support gate latches. Note: All part numbers are RoHS compliant. 135 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Material Slide-On Back Covers Black thermoplastic HDE Plug or Related Product Data: Receptacle Cover Halves Connectors used with: Latch Here and HDE All-Plastic—pages 112 & 113 Cover on Opposite Half Side HDE Metal-Shell—pages 114 & 115 Other accessory capabilities: RFI/EMI Metal Shields— pages 141 & 142 Male Screw Retainers— pages 146 & 147 .902 Receptacle Locking Posts and Slide Latches— [22.91] pages 149-151 .937 Latching Blocks—pages 153 & 154 Plug [23.80] Technical Documents: A Instruction Sheet—408-6658 .436 [11.07] Cover Half Back Cover Half (See Note 2.) Back Cover Shell Dim. A Kit No. Size Individual .610 1 745530-1 15.49 .934 2 745530-2 23.72 1.482 3 745530-3 37.64 2.134 4 745530-4 54.20 Notes: 1. All parts are packaged unassembled. 2. Each slide-on back cover kit includes two identical cover halves which snap together over the connector. Note: All part numbers are RoHS compliant. 136 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Box and Lid Cable Clamps Box and Lid can be used on either plugs Straight/90° Exit or receptacles and will not A Max. interfere with commonly A Max. 1.70 [43.18] used hardware. Their 1.70 [43.18] hinged construction allows B Max. easy assembly to a B Max. harness. A wide range of cable diameters are accommodated through the use of cable support gates, supplied with each cable clamp. Self-Tapping HDP Plug or Receptacle Screw (Shown for Ref. only) Textured Cable clamps are available HDP Plug or Receptacle Finish (Shown for Ref. only) Cable Gates are inter- in kits with appropriate changeable allowing Typical Cable Support hardware for convenient 90° and 180° cable Gate (Supplied with exit. Blank gate shown plug/receptacle mating. Cable Clamp Kit) in 90° exit. See below for kits with Shell Size 1 & 2 Shell Size 3 & 4 & 5 Male Screw Retainers. Dimensions Cable Dia. Max. (Ref.) Cable Clamp Kit No. Shell Material and Finish: Size A B Straight Cable Exit 90° Cable Exit Individual Bulk Packed* Cable Clamp Housing— .755 .630 .160 .160 1 207467-1 207467-2 Thermoplastic, black with textured finish 19.18 16.00 4.06 4.06 1.078 .630 .320 .320 Gates—Thermoplastic, black 2 207470-1 — 27.38 16.00 8.13 8.13 Flat Head Screws—Steel, black, zinc 1.620 .770 .390 .390 3 207345-1 207345-2 plated 41.15 19.56 9.91 9.91 2.268 .770 .640 .405 4 207473-1 207473-2 Related Product Data: 57.61 19.56 16.26 10.29 Connectors used with: 2.178 .880 .490 .490 5 207476-1 — 55.32 22.35 12.45 12.45 HDP Metal-Shell—pages 90-102 Other accessory capabilities: *Each part is individually bulk packed for multiple kit orders. Male Screw Retainers— Notes: 1. All parts are packaged unassembled. pages 146 & 147 2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for discrete wire, and the semicircle side for jacketed cable. Female Screwlocks—page 148 Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below. Locking Posts and Slide Latches— pages 149-151 Box and Lid Straight/90° Exit Cable Clamp Kits Spring Latches (Two Piece)— Male Screws mate with Male Screw Retainers page 152 with Female Self-Tapping Screwlocks Latching Blocks—pages 153 & 154 Screw (See page 144.) Textured Finish HDP Plug or HDP Plug or Technical Documents: Receptacle Cable Clamp Receptacle (Shown for (See Note 3.) (Shown for Instruction Sheet—408-7555 Ref. only) Ref. only) Material and Finish: Cable Clamp Housing— Thermoplastic, black with textured finish Male Screws mate Male Screw with Female Gates—Thermoplastic, black (See Note 2.) Male Screw Screwlocks (See Note 2.) Flat Head Screws—Steel, black, zinc (See page 144.) Retaining Clip plated (See Note 2.) Retaining Clip (See Note 2.) Male Screw—Steel, zinc plated yellow Shell Size 3 & 4 & 5 chromate Shell Size 1 & 2 Retaining Clip—Stainless steel Shell Cable Clamp Kit No. Size Related Product Data: 1 5207908-1 Connectors used with: 2 5207908-4 HDP Metal-Shell—pages 90-102 3 5207908-7 4 1-5207908-0 Technical Documents:: 5 1-5207908-3 Instruction Sheets— Notes: 1. All parts are packaged unassembled. 408-7555 2. Each kit is comprised of a cable clamp and male screw retainer 408-7837 hardware(2 each). Male screw retainers are also available in kit form, see page 146. 3. For ordering cable clamps separately, see above. Note: All part numbers are RoHS compliant. 137 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Straight/45° Exit Cable Clamps Clam Shell Cable strain relief can be used on either a plug Straight/45° Exit adjustment screw B or receptacle and will not this side interfere with commonly used A hardware, such as Male Screw Retainers, Female Screw-locks or Spring Latches C Max. and Latching Blocks. Their hinged construction allows easy assembly to a harness. Also, the straight or 45° angle of the cable exit is achieved by merely positioning the Cable Support Gate for the desired angle prior to installing the assembly onto the plug or receptacle. D Adjustable screws are used to HDP Plug or Receptacle (Shown for Ref. only) tighten cable strain reliefs. Cable Clamp assemblies Short Cable Clamp Standard Cable Clamp Cable Dimensions Shell Part No. Part No. are available in kits with Dia. Size AB C D (Max.) appropriate hardware for Individual Bulk Packed* Individual Bulk Packed* convenient plug/receptacle 1.625 .750 .640 .640 .256 1 — — 5205729-1 5205729-3 41.28 19.05 16.26 16.26 6.30 mating. 1.250 1.073 .600 .640 .320 5206393-1 —— — Material and Finish: 31.75 27.25 15.24 16.26 8.13 2 Cable Clamp Housing— 1.625 1.073 .640 .640 .320 — — 5205730-1 5205730-3 41.28 27.25 16.26 16.26 8.13 Thermoplastic, black with textured finish 1.250 1.615 .600 .640 .420 Gates—Thermoplastic, black 5206390-1 5206390-3 —— 31.75 41.02 15.24 16.26 10.67 3 Pan Head Screws, 6-32 Set Screw 1.625 1.615 .640 .640 .420 —— 5205718-1 5205718-4 and 6-32 Square Nut—Steel, zinc 41.28 41.02 16.26 16.26 10.67 plated (sizes 1 and 2 include self-tapping 1.625 2.263 .640 .640 .490 4 —— 5205731-1 — screws only) 41.28 57.48 16.26 16.26 12.45 Related Product Data: *Each part is individually bulk packed for multiple assembly orders. Notes: 1. All parts are packed unassembled. Connectors used with: 2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size. HDP Metal-Shell—pages 90-102 3. Cable clamps are available in kits with male screw retainers, see below. Other accessory capabilities: 4. All pan head screws have combination cross-recessed and slotted heads. Male Screw Retainers— pages 146 & 147 Female Screwlocks—page 148 Clam Shell Straight/45° Exit Locking Posts and Slide Latches— Cable Clamp Kits pages 149-151 Spring Latches (Two Piece)— with Male Screw Retainers page 152 Latching Blocks—pages 153 & 154 Technical Documents: Instruction Sheet—408-7555 Material and Finish: Cable Clamp Male Screws mate with (See Note 3.) Female Screwlocks Cable Clamp Housing— (See page 144.) Thermoplastic, black with textured finish Gates—Thermoplastic, black Male Screw Pan Head Screws, 6-32 Set Screw (See Note 2.) and 6-32 Square Nut—Steel, zinc plated (sizes 1 and 2 include self-tapping Retaining Clip HDP Plug or Receptacle (See Note 2.) (Shown for Ref. only) screws only) Male Screw—Steel, zinc plated yellow Short Cable Clamp Standard Cable Clamp chromate Shell Size KIt No. Kit No. Retaining Clip—Stainless steel Individual Bulk Packed* Individual Bulk Packed* 1— — 5206478-1 — Related Product Data: 2— — 5206478-2 — Connectors used with: 3 1-5206478-2 2-5206478-6 5206478-3 2-5206478-2 HDP Metal-Shell—pages 90-102 4— — 5206478-4 — Technical Documents: 5— — 5206478-5 — Instruction Sheets— *Each part is individually bulk packed for multiple assembly orders. 408-7555 Notes: 1. All parts are packaged unassembled. 408-7837 2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers are also available in kit form, see page 146. Note: All part numbers are RoHS 3. For ordering cable clamps separately, see above. compliant. 138 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Material and Finish: Straight Exit Dataphone Cable Clamp Housing— A Max. Nylon, black B 4-40 Fillister Head Screws & Hex Metal-Shell HDP-20 Nuts—Steel, clear zinc plated Plug or Receptacle Jackscrews—Steel, black zinc plated (Shown for Ref. only) Related Product Data: Connectors used with: .770 HDP Metal-Shell—pages 90-102 [19.56] Female Screwlock (Order separately, see page 144.) Max. Max. Dimensions Shell Cable Gate Thread Cable Dia. Cable Dia. Cable Clamp Kit No. Size Identification* Size A B (without Gate) (with Gate) .200 2A 5.08 1.575 1.312 .400 .260 4-40 5745122-2 2 2B 40.01 33.32 10.16 6.60 .320 2C 8.13 .250 3A 6.35 2.115 1.421 .500 .340 4-40 5745121-2 3 3B 53.72 36.09 12.70 8.64 .420 3C 10.67 *Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with regard to shell size and maximum acceptable cable diameter. Notes: 1. All parts are packaged unassembled. 2. Cable diameter is adjustable by changing cable support gates. Straight Exit for Jacketed Cable (Two-Piece) A B This cable clamp allows cable to be fully prepared and terminated to the connector before the clamp 1.920 C [48.77] is installed. HDE or HDP Plug Material and Finish: 4-40 Male Jackscrew Kit Nos.: or Receptacle (Shown for Ref. only) D 747784-8 (bulk packed)*† Cable Clamps—ABS black *Each part is individually bulk 4-40 Fillister Head Screws and packed for multiple kit orders. †Slotted for screwdriver use. Hex Nuts—Steel, zinc plated Cable Clamp Kits with Grommets 4-40 Mounting Screws—Steel, zinc plated Cable No. of Dimensions Shell O.D. Grommets Kit Numbers Jackscrews—Stainless steel, Size ABCD Range Per Set passivated 1.215 1.910 .570 .630 .185-.320 1 4 5748678-1 30.86 48.51 14.48 16.00 4.70-8.13 1.545 1.910 .620 .620 .185-.320 Related Product Data: 2 4 5748678-2 39.24 48.51 15.75 15.75 4.70-8.13 Ferrules—pages 143-145 2.090 1.920 .680 .640 .255-.470 3 6 5748678-3 53.09 48.77 17.27 16.26 6.48-11.94 Connectors used with: HDE Metal-Shell—pages 114 & 115 2.738 1.920 .800 .620 .255-.470 4 6 5748678-4 69.55 48.77 20.32 15.75 6.48-11.94 HDP Metal-Shell—pages 90-102 2.644 1.920 .900 .730 .255-.470 Other accessory capabilities: 5 6 5748678-5 67.16 48.77 22.86 18.54 6.48-11.94 Spring Latch (Two-Piece)— Notes: 1. All parts are packaged unassembled. page 152 2. Jackscrews must be purchased separately. 3. Split-ring and crimp ferrules are shown on pages 143-145. Technical Documents: 4. Shielded cable clamps will not accept connector housings with clinch nuts. Instruction Sheet—408-6609 Note: All part numbers are RoHS compliant. 139 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Straight/90° Exit Cable Straight/90° Exit Clamps can be used on a plug or receptacle and will A B not interfere with commonly used mating hardware. Their three-piece construction allows easy assembly to a cable harness. Also, .820 the same cable clamp [20.83] components are used for both straight and 90° cable exit applications. This is accomplished by simply positioning the Male and Female Panels on the Yoke for the desired angle. HDE or HDP Plug or Receptacle (Ref.) Material Straight Cable Exit Application Black thermoplastic Related Product Data: Connectors used with: HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 B A HDP Metal-Shell—pages 90-102 Other accessory capabilities: Female Screwlocks—page 148 Locking Posts and Slide Latches— pages 149-151 .820 Latching Blocks—pages 153 & 154 [20.83] 90° Cable Exit Application Typical Cable Support Gate (Supplied with Cable Clamp Kit) Dimensions Cable Clamp Kit No. Cable Clamp Cable Shell Size Configuration Dia. AB Individual Straight Exit 1.906 1.672 3 .550 745306-1 90° Exit 2.066 1.396 Straight Exit 2.424 1.820 4 .750 745311-1 90° Exit 2.638 1.596 Notes: 1. All parts are packaged unassembled. 2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates. The cable diameter is adjustable by changing the cable support gates. Note: All part numbers are RoHS compliant. 140 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Shielded Cable Clamps Straight Exit RFI/EMI Shields A for Jacketed Cable B (Two-Piece) This RFI/EMI shield allows 1.920 cable to be fully prepared [48.77] C and terminated to the connector before the shield is HDE or HDP Plug 4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*† installed. During installation, or Receptacle *Each part is individually bulk packed for multiple kit orders. the shield of the jacketed (Shown for Ref. only) D †Slotted for screwdriver use. cable is folded back and compressed into the cable Grommet Sets Cable Die Cast Metal-Plated Dimensions Shell opening of the RFI/EMI O.D. Shield Plastic Shield Cable O.D. No. of Grommets Part Size AB C D (Max.) Kit Numbers Kit Numbers Range Per Set Number shield. For greater cable .200 support and/or shielding 5745171-2 5745854-5 —— — 5.08 effectiveness, split-ring and 1.215 1.910 .550** .620** .250 1 5745171-1 5745854-3 —— — crimp ferrules are available 30.86 48.51 13.97 15.75 6.35 (pages 143-145). .370 .185-.320 5745171-5 5745854-1 4 747746-1 9.40 4.70-8.13 .225 5745172-3 5747099-7 —— — Material and Finish: 5.72 .300 5745172-2 5747099-5 —— — Die Cast Shield—Zinc alloy, plated 7.62 1.545 1.910 .620 .620 2 bright nickel over bright copper 39.24 48.51 15.75 15.75 .375 .185-.320 5745172-1 5747099-3 4 747746-1 9.53 4.70-8.13 Metal-Plated Plastic Shield— .430 1-5745172-3 5747099-1 —— — Thermoplastic, plated nickel over copper 10.92 .280 4-40 Fillister Head Screws and 5745173-5 5745833-9 —— — 7.11 Hex Nuts—Steel, zinc plated .350 5745173-4 5745833-7 —— — 4-40 Mounting Screws—Steel, zinc 8.89 2.090 1.920 .680 .620** .430 plated 3 5745173-3 5745833-5 —— — 53.09 48.77 17.27 15.75 10.92 Jackscrews—Stainless steel, .480 5745173-2 5745833-4 —— — passivated 12.19 .530 .255-.470 5745173-1 5745833-1 6 747973-1 13.46 6.48-11.94 Related Product Data: .350 5745174-5 5747100-9 —— — 8.89 Ferrules—pages 143-145 .425 5745174-4 5747100-7 —— — 10.80 Connectors used with: .500 HDE Metal-Shell—pages 114 & 115 5745174-3 —— — — 12.70 2.738 1.920 .800 .620 4 HDP Metal-Shell (Tin plated 69.55 48.77 20.32 15.75 .530 .255-.470 2-5745174-7 — 6 747973-1 13.46 6.48-11.94 only)—pages 90-102 .575 Other accessory capabilities: 5745174-2 5747100-3 —— — 14.61 Spring Latch (Two-Piece)— .650 5745174-1 5747100-1 —— — 16.51 page 152 .375 5745175-6 —— — — 9.53 Technical Documents: .450 5745175-5 —— — — 11.43 Product Specification— .525 .255-.470 5745175-4 — 6 747973-1 13.34 6.48-11.94 108-40032 2.644 1.920 .900 .730 5 67.16 48.77 22.86 18.55 .600 5745175-3 —— — — Instruction Sheet—408-6609 15.24 .675 5745175-2 —— — — 17.15 .750 5745175-1 5747098-1 —— — 19.05 Cable Clamp Kits with Grommets Kit Numbers Cable No. of Dimensions Shell Metal-Plated O.D. Grommets Die Cast Shield Size AB C D Plastic Shield Range Per Set With Grommets With Grommets 1.215 1.910 .550** .620** .185-.320 1 4 5748676-1 5748677-1 30.86 48.51 13.97 15.75 4.70-8.13 1.545 1.910 .620 .620 .185-.320 2 4 5748676-2 5748677-2 39.24 48.51 15.75 15.75 4.70-8.13 2.090 1.920 .680 .620** .255-.470 3 6 5748676-3 5748677-3 53.09 48.77 17.27 15.75 6.48-11.94 2.738 1.920 .800 .620 .255-.470 4 6 5748676-4 5748677-4 69.55 48.77 20.32 15.75 6.48-11.94 2.644 1.920 .900 .730 .255-.470 5 6 5748676-5 5748677-5 67.16 48.77 22.86 18.54 6.48-11.94 Notes: 1. All parts are packaged unassembled. ** The following dimensions apply to metal-plated plastic 2. Jackscrews must be purchased separately. cable clamps: Size 1: C=.570 [14.48], D=.630 [16.0] Note: All part numbers are RoHS 3. Split-ring and crimp ferrules are shown on pages 143-145. Size 3: D=.640 [16.26] compliant. 4. Shielded cable clamps will not accept connector housings with clinch nuts. 141 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Both the straight exit and Straight Exit the 90° exit die cast RFI/EMI RFI/EMI Die Cast Shield 1.805 shield allows cable to be fully for Jacketed Cable [45.85] prepared and terminated to (Two-Piece) the connector before the shield is installed. During installation, the shield of the jacketed cable is folded back and compressed into .620 the cable opening of the [15.75] RFI/EMI shield. For greater HDE or HDP Plug or Receptacle cable support and/or (Shown for Ref. only) One-Piece Slide Latch shielding effectiveness, split- 1.545 (Not Included) ring and crimp ferrules are [39.24] available (pages 143-145). Material and Finish: Cable Shell No. of ID Part Grommet Dia. Size Positions Letter Number Kit Shield—Zinc alloy, plated nickel over w/Ferrules copper .260-.300 E 5745919-3 — 6.60-7.72 4-40 Pan Head Screws & Latch .190-.375 Screws (90° Exit Only)—Steel, zinc 2 15 H 5745919-2 747746-1* 4.83-9.53 plated .190-.430 K 5745919-1 — One-Piece Slide Latch (90° Exit 4.83-10.92 Only)—Stainless steel *Cable Dia. Range using Grommet is .185-.320 [4.70-8.13]. Notes: 1. All parts packaged unassembled. Related Product Data: 2. Each kit comprised of a two-piece shield with 2 pan head screws. 3. Split-ring and crimp ferrules are shown on pages 143-145. Ferrules—pages 143-145 Connectors used with: HDE Metal-Shell—pages 114 & 115 1.285 HDP Metal-Shell (Tin plated [32.64] only)—pages 90-102 A 90° Exit RFI/EMI Technical Documents: Die Cast Shields Product Specification— for Jacketed Cable .629 108-40032 [15.98] (Two-Piece) Instruction Sheet—408-6769 HDE or HDP Plug or Receptacle (Shown for Ref. only) One-Piece Slide Latch (See Note 2.) Shield Shield Cable Shell Dimension with Slide Latch without Slide Latch Grommet Dia. Size A Kit Numbers Kit Numbers Kit w/Ferrules (See Note 2) (See Note 3) .185-.225 5745652-4 —— 4.70-6.48 .260-.300 5745652-3 —— 6.60-7.62 2.310 2 58.67 .190-.375 5745652-2* — 747746-1 4.83-9.53 .190-.430 5745652-1 —— 4.83-10.92 .240-.280 5745653-5 —— 6.10-7.11 .315-.355 5745653-4 —— 8.00-9.02 2.850 .190-.430 3 5745653-3 5747194-3 — 72.39 4.83-10.92 .440-.480 5745653-2 —— 11.18-12.19 .380-.530 5745653-1* — 747973-1 9.65-13.46 *CableDia.withGrommetKit: Size2=.185-.320 [4.70-8.13];Size3=.255-.470 [6.48-11.94]. Notes: 1.Allpartsarepackagedunassembled. 2.Eachkit iscomprisedofatwo-pieceshieldwiththreepanheadscrewsandaslidelatchwithtwo4-40slidelatchscrews. Note: All part numbers are RoHS 3.Eachkitiscomprisedofatwo-pieceshieldwiththreepanheadscrews. compliant. 4.Split-ringandcrimpferrulesareshownonpages143-145. 142 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Material and Finish: Crimp Ferrules for Braided Cable Shield Outer Ferrule—Copper, plated (See pages 144 & 145 for .000100 [0.00254] min. tin Inner and Outer Ferrule Outer Ferrule Inner Ferrule—.023 [0.58] thick brass, Cable Part Numbers.) plated .000050 [0.00127] tin over copper Jacket Related Product Data: Inner Ferrule Shields used with: Straight Exit—pages 141 & 142 90° Exit—page 142 Technical Documents: Product Specification— 108-40032 Flared Braid Instruction Sheets— 408-9315 Hand Tool 408-9318 Die Sets Conductors Application Tooling Note: Crimp ferrules are for use with braided shields only. Crimp ferrules require application tooling with die sets for attachment to cable. AMP Hand Tool No. 543344-1 Pneumatic Bench Tool (See pages 144 & 145 for Hand Tool No. 312522-2 Die Set Numbers) (Requires Die Set Holder No. 58449-1.) Split-Ring Ferrules for Foil or Braided Cable Shield (See pages 144 & 145 for Split-Ring Ferrule Cable Part Numbers.) Jacket Split-Ring Ferrule Foil or Braid (to be folded back Material: over ferrule and ground wire) Aluminum Related Product Data: Ground Wire Shields used with: Straight Exit—pages 141 & 142 90° Exit—page 142 Note: Split-ring ferrules cannot be Conductors used with outer and inner Technical Document ferrules. Split-ring ferrules are suitable for both foil and braided Product Specification—108-40032 shields. The ferrules do not Note: All part numbers are RoHS compliant. require tooling for assembly. 143 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules When using these Shield Kits Use these Ferrules 90° Exit Die Cast Cable Crimp Ferrule No. and Tooling No.** Shell Straight Exit Shield Kit No. Shield Kit No. Dia. Split-Ring* Die Set For Size With Without (Max.) Applicator Ferrule No. Metal-Plated Inner Outer Hand Tool Die Cast Slide Slide Die Set Plastic 543344-1 Latch Latch .200 5745171-2 5745854-5 —— 745508-2 —— — — 5.08 .240 5745171-5 5745854-1 —— — 7-745129-8 3-745130-8 543013-2 813809-1 6.10 .250 1 5745171-1 5745854-3 —— 745508-3 —— — — 6.35 .280 5745171-5 5745854-1 —— — 7-745129-9 4-745130-5 1-543013-7 813809-7 7.11 .370 5745171-5 5745854-1 —— 745508-6 6-745129-9 4-745130-0 543013-6 813809-5 9.40 .225 5745172-3 5747099-7 5745652-4 — 745508-3 —— — — 5.72 .240 5745172-1 5747099-3 5745652-2 —— 7-745129-8 3-745130-8 543013-2 813809-1 6.10 1-5745172-3 .240 5747099-1 5745652-1 —— 7-745129-3 3-745130-8 543013-3 813809-1 6.10 5745919-1 1-5745172-3 .280 5747099-1 5745652-1 —— 7-745129-8 4-745130-5 1-543013-6 813809-7 7.11 5745919-1 5745172-2 .300 2 5747099-5 5745652-3 — 745508-4 —— — — 7.62 5745919-3 1-5745172-3 .350 5747099-1 5745652-1 —— 7-745129-2 3-745130-9 543013-4 813809-2 8.90 5745919-1 .365 5745172-1 5747099-3 5745652-2 —— 6-745129-9 4-745130-0 543013-6 813809-5 9.27 5745172-1 .375 5747099-3 5745652-2 — 745508-6 —— — — 9.53 5745919-2 1-5745172-3 .430 5747099-1 5745652-1 — 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 10.92 5745919-1 .240 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-3 3-745130-8 543013-3 813809-1 6.10 .280 5745173-5 5745833-9 5745653-5 — 745508-4 —— — — 7.11 .280 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-8 4-745130-5 1-543013-6 813809-7 7.11 .350 5745173-4 5745833-7 5745653-4 — 745508-5 —— — — 8.90 .350 3 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-2 3-745130-9 543013-4 813809-2 8.90 .430 5745173-3 5745833-5 5745653-3 5747194-3 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 10.92 .430 5745173-1 5745833-1 5745653-1 —— 7-745129-5 4-745130-1 543013-8 813809-3 10.92 .480 5745173-2 — 5745653-2 — 745508-8 —— — — 12.19 .530 5745173-1 5745833-1 5745653-1 — 745508-9 7-745129-4 4-745130-2 1-543013-0 813809-4 13.46 **For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Continued on Page 145 Note: All part numbers are RoHS compliant. 144 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules (Continued) When using these Shield Kits Use these Ferrules 90° Exit Die Cast Cable Crimp Ferrule No. and Tooling No.** Straight Exit Shield Kit No. Shield Kit No. Shell Dia. Split-Ring* Die Set for Size With Without Applicator (Max.) Ferrule No. Metal-Plated Inner Outer Hand Tool Die Cast Slide Slide Die Set Plastic 54334-1 Latch Latch .240 5745174-4 5747100-7 —— — 7-745129-3 3-745130-8 543013-3 813809-1 6.10 .280 5745174-4 5747100-7 —— — 7-745129-8 4-745130-5 1-543013-6 813809-7 7.11 .350 5745174-5 5747100-9 —— 745508-5 —— — — 8.90 .350 5745174-4 5747100-7 —— — 7-745129-2 3-745130-9 543013-4 813809-2 8.90 .430 4 5745174-4 5747100-7 —— 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 10.92 .500 5745174-3 —— — 745508-8 —— — — 12.70 .525 5745174-1 5747100-1 —— — 7-745129-6 4-745130-2 1-543013-1 813809-4 13.34 .575 5745174-2 5747100-3 —— 1-745508-0 —— — — 14.61 .650 5745174-1 5747100-1 —— 1-745508-1 —— — — 16.51 .240 5745175-6 —— — — 7-745129-0 3-745130-8 543013-2 813809-1 6.10 .365 5745175-6 —— — — 6-745129-9 4-745130-0 543013-6 813809-5 9.27 .375 5745175-6 —— — 745508-6 —— — — 9.53 .430 5745175-4 —— — — 7-745129-5 4-745130-1 543013-8 813809-3 10.92 .450 5745175-5 —— — 745508-7 —— — — 11.43 .525 5745175-4 —— — 745508-9 —— — — 5 13.34 .530 5745175-4 —— — — 7-745129-4 4-745130-2 1-543013-0 813809-4 13.46 .600 5745175-3 —— — 1-745508-0 —— — — 15.24 .650 5745175-1 5747098-1 —— — 1-745508-1 4-745130-3 1-543013-4 — 16.51 .675 5745175-2 —— — 1-745508-1 —— — — 17.15 .750 5745175-1 5747098-1 —— 1-745508-2 —— — — 19.05 **For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Note: Refer to page 143 for Application Tooling for ferrules. Note: All part numbers are RoHS compliant. 145 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware Commoning Strip HDF-20 (for HDF-20 Plugs, Metal-Shell or All-Plastic .037 Size 20 Pin Contacts) .112 Plug Dia. Max. [0.94] [2.84] (Shown for Ref. only) Material and Finish: Brass, .004 [0.10] thick, tin plated Part No. 206918-2 .108 .212 (Continuous Strip) [2.74] [5.38] Max. Related Product Data: Notes: 1. Use punching tool to remove Used with HDF-20 Plugs— undesired pin commoning page 126 locations on commoning strip. Use mating receptacle to seat strip over pins in plug. Punching tool is not supplied by TE. 2. Sold in strip form, strip contains 10,000 commoning locations. Male Screw Retainers for Metal-Shell Connectors (HDE and HDP) Male Screw Male Screw Material and Finish: Male Screw—Steel, zinc plated clear A A or yellow chromate Retaining Clip—.012 [0.31] stainless steel Related Product Data: Metal-Shell Plug or Connectors used with: Receptacle .280 .185 (Shown for Ref. only) [7.11] HDE Metal-Shell—pages 114 & 115 [4.70] HDP Metal-Shell—pages 90-102 Retaining Clip See Note 4 .250 .223 [6.35] Retaining Clip [5.66] Technical Documents: (745136 Series) See Note 6 Instruction Sheet—408-7837 Male Screw Retainer Kit No. Male Screw Dimension Thread Size Finish A Individual Bulk Packed* 5205980-1 5205980-3 .220 5.59 5787354-1** — 4-40 Yellow .200 5745136-1 5745136-2 Chromate 5.08 M3 .225 5207871-1 — (Metric) 5.72 .220 5205980-4 5205980-5 5.59 Clear 4-40 Chromate .200 5745136-3 5745136-4 5.08 *Each part is individually bulk packed for multiple kit orders. ** Phillips Head Screw Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished as part of cable clamp kits (pages 137 and 138). Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring 4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded inserts or female screwlocks. Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector. Notes: 5. All screws have straight slotted heads except where noted. Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of Note: All part numbers are RoHS connector. compliant. 146 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: Male Screw Retainers for All-Plastic Male Screw—Steel, zinc plated yellow chromate Connectors (HDE) Retaining Clip—.012 [0.51] stainless steel Related Product Data: 4-40 Male Screw Connectors used with: HDE All-Plastic—pages 112 & 113 .220 Technical Documents: [5.59] IInstruction Sheet—408-7837 All-Plastic Plug or Receptacle (Shown for Ref. only) .280 [7.11] .250 Retaining Clip [6.35] Kit Numbers: 745647-1 (Individually packaged, see Note 2) 745647-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two 4-40 male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring 4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs with 4-40 threaded inserts and female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Material and Finish: Male Screw Retainers for Metal-Shell and Male Screw—Steel, zinc plated clear chromate All-Plastic Connectors Retaining Clip—.012 [0.51] stainless (HDF) steel Related Product Data: 4-40 Male Screw Connectors used with: HDF Metal-Shell and All-Plastic— pages 125 & 126 .300 [7.62] Technical Documents: Instruction Sheet—408-7837 Retaining Clip Threaded Metal-Shell or All-Plastic Hole Plug or Receptacle (Shown for Ref. only) .280 [7.11] .280 [7.11] Kit Numbers: 746881-1 (Individually packaged, see Note 2) 746881-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors featuring female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Note: All part numbers are RoHS compliant. 147 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) .188† Material and Finish: Female Screwlocks [4.78] C for Metal-Shell and All Parts—Cold rolled steel, zinc plated clear or yellow chromate All-Plastic Connectors Style (B). Standard and Long Female Screwlocks Kit (HDE, HDF, HDP) Flat Washers .188† Related Product Data: Style (A). Female [4.78] .250 Screwlocks Kit [6.35] Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 C HDF Metal-Shell or All-Plastic— pages 125 & 126 HDP Metal-Shell—pages 90-102 Square HD Board Mount—pages 54-71, Nut 78-85, 87-89 Flat Washers Technical Documents: (See Note 3.) Instruction Sheet—408-7837 Metal-Shell or Lock Washer All-Plastic Plug or Receptacle Hex Nut †Part Number 5748270-2 (Shown for Ref. only. See Notes 4 & 5.) Dimension .158 [4.01] Kit Number Connector Dimension Thread Style Finish Used with C Size   Individual Bulk Packed Yellow Chromate 5207952-1 — HD All-Plastic Right-Angle .250 (A) 4-40 Plugs and Receptacles 6.35 Clear Chromate 5207952-3 — Yellow Chromate 5745563-1 5745563-1 HDE Metal-Shell or All-Plastic .250 (B) 4-40 Plugs and Receptacles 6.35 Clear Chromate 5745563-3 5745563-4 Yellow Chromate 5205817-1 5205817-2 4-40 Nut Driver, Part No. 811262-1 HDP or HDF Metal-Shell or Clear Chromate 5205817-3 5205817-4 .312 All-Plastic Plugs and (B) (Used for assembling female screwlocks 7.93 Yellow Chromate 5207872-1 — M3 Receptacles to connector flange) (Metric) Clear Chromate 5207872-3 — Yellow Chromate 5207719-1 5207719-2 HD or HDF All-Plastic Plugs 4-40 .560 and Receptacles with Clear Chromate 5207719-3 5207719-4 (B) 14.22 Integral Standoffs *2-56* Clear Chromate 5747223-3 — * 2-56 is the male thread size. The female thread size is 4-40.   Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each female screwlock kit is comprised of two assemblies as illustrated above. 3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks are not recommended for panel thicknesses greater than .060 [1.52]. Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps. Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147). 6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126) Individual Screwlocks Screwlocks Connector Dimension Thread (Washers and Nuts not included) Style Finish   Used with C Size Individual Bulk Packed Yellow Chromate 5207953-2 — HD All-Plastic Right-Angle .250 (A) 4-40 Plugs and Receptacles 6.35 Clear Chromate 5207953-3 —    — 5205818-3 Clear Chromate 4-40 5748558-3 5748558-4    Yellow Chromate 5748270-2 5205818-2 .312 HDP or HDF Metal-Shell or (B) **M2.6** 7.93 Clear Chromate 5749765-3 — All-Plastic Plugs and (Metric) Receptacles ***M3*** Clear Chromate 5747404-3 — (Metric) .185 (Special) 4-40 Clear Chromate 5747877-3 — 4.70   Each part is individually bulk packed for multiple kit orders.    With captivated star washer. No additional hardware included. †Part No. 5748270-2 Dimension .158 [4.01] ***M2.6 is the female thread size. The male thread size is 4-40. ***M3 is the female thread size. The male thread size is 4-40. Note: All part numbers are RoHS compliant. 148 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latches Style I .135 [3.43] Metal-Shell or All-Plastic Material and Finish: Slide Latch Plug or Receptacle (See Note 3.) (Shown for Ref. only) 4-40 Screws, Washers and Hex 4-40 Screw Nuts—Steel, zinc plated yellow (2 Supplied) chromate .165 2-56 Screws, Washers and Hex [4.19] C Nuts—Steel, zinc plated clear chromate A Slide Latch—Stainless steel B Max. Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic— Flat Washer Hex Nut pages 112-115 (2 Supplied) (2 Supplied) Lock Washer HDF Metal-Shell or All-Plastic— (2 Supplied) pages 125 & 126 HDP Metal-Shell—pages 90-102 For Shell Sizes 1 and 4 HD Board Mount—pages 54-71, 78-85, 87-89 Technical Documents: Style II Instruction Sheet—408-6551 Metal-Shell or Slide Latch .135 All-Plastic (See Note 4.) [3.43] Plug or Receptacle 2-56 Screw (Shown for Ref. only) (2 Supplied) .165 [4.19] C A B Max. Lock Washer Hex Nut (2 Supplied) (2 Supplied) For Shell Sizes 2, 3 and 5 Style III Slide Latch .135 (See Note 5.) [3.43] Plug or Receptacle 4-40 Screw (Shown for Ref. only) (2 Supplied) .165 [4.19] C B Max. Flat Washer (2 Supplied) Lock Washer (2 Supplied) Hex Nut (2 Supplied) For Shell Sizes 2, 3 and 5 149 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latches Slide Latch Style III (for Shell Sizes 2, 3 or 5) 4-40 Locking Post Slide Latch Style II (for Shell Sizes 2, 3 or 5) 2-56 Locking Post Typical Applications of Locking Posts and Slide Latches Typical Applications of Locking Posts and Slide Latches Dimensions Slide Latch Kit Numbers Shell Side Latch Style Size Only AB C Individual Bulk Packed* 1.397 .490 .415 1I 5745404-1 — 164890-1 35.48 12.45 10.54 1.725 .470 .547 II 5745583-1 — 749027-1 43.82 11.94 13.89 1.725 .470 .415 5745583-5 — 749027-1 43.82 11.94 10.54 1.725 .470 .450 5745583-7 —— 43.82 11.94 11.43 2 1.725 .470 .415 III — 5748653-1 — 43.82 11.94 10.54 1.725 .490 .290 7 5749028-1 —— 43.82 12.45 7.37 1.725 .437 .415 7 — 5786138-1 — 43.82 11.10 10.54 2.265 .470 .547 II 5745584-1 — 749996-1 57.53 11.94 13.89 3 2.265 .470 .415 III 5745584-3 — 749996-1 57.53 11.94 10.54 2.913 .490 .415 4I 5745407-1 — 164890-4 73.99 12.45 10.54 2.819 .575 .415 5 III 5745578-3 — 749997-1 71.60 14.61 10.54 *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts. Style I slide latches are also furnished as part of cable clamp kits (page 142). Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the con- nector or on connectors without cable clamps. Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as shown above. 5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not have the mounting ear configuration shown with Style II above. Notes: 6. Slide latches mate with locking posts (page 151). Notes: 7. No nuts, washers, or lockwashers. Note: All part numbers are RoHS compliant. 150 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latch Clip Plug or L Receptacle Assembly for (See Note 2.) Screw Unfiltered Mating Half Clip Style 1 Material and Finish: Screw, Washers and Hex Nut—Cold rolled steel, zinc plated clear chromate .165 [4.19] Clip—Stainless steel Style 2 Technical Documents: Rolled Edge Instruction Sheet—408-7785 Notes: 1. All parts are packaged unassem- Flat Washer bled. 2. Slide Latch Clip Assemblies can be used on any Subminiature D Lock Washer AMPLIMITE HD-20 metal-shell Hex Nut Kit Part Numbers: plug or receptacle. 3. Slide Latch Clip Assemblies mate Screw with Locking Post Assemblies Thread Screw Part Length Pkg. Size Style No. shown below. L † Unit 5206942-1 .415 4-40 1 10.54 Bulk 5206942-2 Unit 5748078-1** .547 2-56 2 13.89 —— † Two assemblies per package. * Each part is individually bulk packed for multiple kit orders. ** Designed for cable clamps with mounting ears. No flat washers included. Locking Post Assembly A B Material and Finish: Hex Nut All Parts—Cold rolled steel, zinc plated clear or yellow chromate Part No. 206514-1 Related Product Data: Lock Washer Connectors used with: HDE Metal-Shell or All-Plastic— Plug or pages 112-115 Receptacle HDF Metal-Shell or All-Plastic— (See Note 2.) pages 125 & 126 B HDP Metal-Shell—pages 90-102 A Flat Washers HD Board Mount—pages 54-71, (See Note 4.) Part No. 747242-1 78-85, 87-89 Instruction Sheets— Post 408-6551 Notes: 408-7785 1. All parts are packaged unassem- bled. Locking Post Kit Number Locking 2. Each kit is comprised of two com- Dimensions Thread (See Note 4) Post plete assemblies, as illustrated Size AB Finish Individual Bulk Packed* above. 3. For front panel mounting, it is rec- Yellow .410 .110 5206514-1 5206514-3 ommended that a shim be used Chromate 10.41 2.79 between the connector flange and Clear .410 .110 4-40 5206514-4 — panel to prevent bowing of the Chromate 10.41 2.79 flange. Yellow .560 .110 5206514-6 5206514-7 4. Locking posts with 2-56 thread Chromate 14.22 2.79 size are to be used with cable Yellow .615 .172 2-56 5747242-1 — clamps with mounting flanges. Chromate 15.62 4.37 Locking posts with 4-40 thread size can be used with all other *Each part is individually bulk packed for multiple kit orders. cable clamps 5. Locking posts mate with slide latches (page 149). Note: All part numbers are RoHS compliant. 151 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material Spring Latches for Cable Clamps Straight Exit RFI/EMI Shield (Shown for Ref. only. with Mounting Ears .015 [0.38] Stainless steel See Note 1.) (Two-Piece) Spring Latch Related Product Data: Metal-Shell Connectors used with: Plug or Receptacle HDE Metal-Shell—pages 114 & 115 (Shown for Ref. only) HDP Metal-Shell (Tin plated only)— pages 90-102 Technical Documents: Instruction Sheet—408-9130 .230 [5.84] Spring Latch .900 [22.86] .320 Latching Block Spring Latch Part Numbers: [8.13] (Order separately, see pages 153 & 154.) 745255-2 (two per package) Notes: 1. Two-piece spring latches can be used with 745255-3 (bulk packed)* RFI/EMI shields (pages 141). *Two-piece spring latches are individ- Notes: 2. Two-piece spring latches mate with latch- ually bulk packed for multiple part ing blocks (pages 153 & 154). orders. Typical Application of Two-Piece Spring Latches with Straight Exit RFI/EMI Shield Spring Latches (Two-Piece) Material: Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 Metal-Shell Plug or Receptacle Technical Documents: (Shown for Ref. only) .300 [7.62] Instruction Sheet—408-9131 A .920 [23.37] Spring Latch Part Numbers Typical Application of Two-Piece Spring Latches with Post Molded Strain Relief Dimension Two Per Bulk Size Package Packed* .170 [4.32] Min. A (Applies at a height of .540 .320 [8.13] Min. 1-4 745779-2 745779-3 13.72 above connector flange. Also, see Note 1.) .650 5 745779-5 — 16.51 Envelope of Post *Two-piece spring latches are individually bulk packed Molded Strain Relief for multiple part orders. (Accounts for Design Notes: 1. These dimensions must be maintained to Variations) assure satisfactory operation of the spring latches. Notes: 2. Two-piece spring latches mate with latch- ing blocks (pages 153 & 154). Metal-Shell Plug or ± .015 .220 Receptacle ± .381 [5.59 ] (Shown for Ref. only) Note: All part numbers are RoHS compliant. (See Note 1.) 152 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: Latching Blocks Metal-Shell or All-Plastic with Threaded Hole Latching Blocks—Zinc Plug or Receptacle Pan Head Screws—Steel, zinc plated (Shown for Ref. only) Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 HDF Metal-Shell or All-Plastic— pages 125 & 126 Pan Head Screw HDP Metal-Shell—pages 90-102 (Supplied with HD Board Mount—pages 54-71, 745007-1 and -5 only) 78-85, 87-89 B Mating/Panel Mounting—page 136 (See Note 3.) Latching Technical Documents: A Block Instruction Sheet—408-9128 Shell Rear-Panel Latching Block Front-Panel Latching Block Dimensions (No. of Panel Thread Part No. Part No. Contact Thickness Size A B Individual Bulk Packed* Individual Bulk Packed* Pos.) M3 — 745403-2 —— .400 .190 .060 (Metric) 10.16 4.83 1.52 4-40 745403-8 —— — .400 .220 .030 1 thru 4 4-40 747717-2 —— — 10.16 5.59 0.76 (9 thru 37) 5745007-1 — M3 —— .400 .250 (Metric) — 208101-1 208101-2 10.16 6.35 4-40 —— 208101-8 208101-9 5 .530 .250 — 4-40 —— 1-208101-1 — (50) 13.46 6.35 **Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. All parts are packaged unassembled. 2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the appropriate length and thread size to be supplied by customer. Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick panels, and .190 [4.83] is for use with .060 [1.52] thick panels. Notes: 4. Latching blocks mate with spring latches (page 152). .030 [.762] or .060 [1.52] Thick Panel Typical Application of Front-Panel Mounted Typical Application of Rear-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Subminiature D Connector using Rear-Panel Latching Blocks Note: All part numbers are RoHS compliant. 153 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material Latching Blocks Metal-Shell or with Slot Recess Latching Blocks—Zinc All-Plastic and Thru Hole Plug or Receptacle Related Product Data: (Shown for Ref. only, See Note 2.) Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 HDF Metal-Shell or All-Plastic— pages 125 & 126 HDP Metal-Shell—pages 90-102 HD Board Mount—pages 54-71, 78-85, 87-89 .120 Mating/Panel Mounting—page 136 [3.05] Dia. Thru Hole Technical Documents: Mounting Instruction Sheet—408-9128 Nut B (Customer A Supplied) Mounting Screw (Customer Supplied) .196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot Shell Rear-Panel Latching Block Part No. Front-Panel Latching Block Part No. Dimensions Panel (No. of Thickness Individual Bulk Packed* Individual AB Contact Pos.) .160 .090 747080-2—— 4.06 2.29 1 thru 4 1.400 .190 .060 745245-2 745245-3 — (9 thru 37) 10.16 4.83 1.52 .250 —— — 745286-2 6.35 5 .530 .190 .060 —— 745245-5 (50) 13.46 4.83 1.52 **Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. Mounting screws and nuts are to be supplied by Customer. 2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the connector mounting flange (as illustrated above). Notes: 3. Latching blocks mate with spring latches (page 152). .060 [1.52] or .090 [2.29] Thick Panel Typical Application of Front-Panel Mounted Typical Application of Rear-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Subminiature D Connector using Rear-Panel Latching Blocks Note: All part numbers are RoHS compliant. 154 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) 4-40 Screws Standoff Bushings (Customer Supplied) Material: Metal-Shell Plug or Aluminum Receptacle (Shown for Ref. only) Related Product Data: 4-40 Threads Standoff .250 (thru) Bushing [6.35] Connectors used with: HD Straight Posted— pages 76-85, 87-89 .435 [11.05] Kit Numbers: 205933-3 (two bushings per pack- age) 205933-4 (bulk packed)* *Parts are individually bulk packed for multiple part orders. 4-40 Screws Pc Board (Customer Supplied) Keying Plug (for Size 20 Socket Contacts) Metal-Shell ± .010 .200 or All-Plastic ± 0.25 [5.08 ] Receptacle Material: (Shown for Ref. only) Polyphenylene oxide .115 Max. [2.92] Dia. Related Product Data: .047 Connectors used with: .044 All HDE, HDP and HD Receptacles 1.19 ] 1.12 Keying Plug with Socket Contacts (See Note) Part Number: 206509-1 Notes: 1. Keying plug is installed taper-end Keying Plug first into front of receptacle. Notes: 2. Sold individually. 499712-1 AMP-LATCH (electrical connectors) can be used on HD22 Socket Contacts A .400 .400 [10.16] [10.16] EMI/RFI Gaskets ± .010 .800 ± 0.25 Material and Finish: [20.32 ] Brass, .006 [0.15] thick; .120 Dia. [3.05] bright tin plated (2 Holes) B .010 C ± 0.25 C [± ] .010 [0.25] Ref. 9, 15, 25 and 37 Positions Shell Size Dimensions Gasket (No. of AB C Part No. Contact Pos.) 1 .746 .984 1.220 5747024-3 (9) 18.95 24.99 30.99 2 1.074 1.312 1.555 5747025-3 (15) 27.28 33.32 39.50 3 1.614 1.852 2.100 745776-4 (25) 41.00 47.04 53.34 4 2.266 2.500 2.730 Note: All part numbers are RoHS 745777-4 (37) 57.56 63.50 69.34 compliant. 155 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 ]