TE Connectivity Catalog 82068 Revised 4-12 AMPLIMITE Subminiature D Connectors AMPLIMITE Subminiature D Connectors te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 82068 LUG PDF 04/2012 TE Connectivity and the TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. AMPLIMITE Subminiature D Connectors Introduction AMPLIMITE family of HD-20 connectors use size Need more information? Subminiature D connectors 20 contacts, which are Call Technical Support at is the industry’s most based on .040 [1.02] pin the numbers listed below. extensive and versatile. diameters with contact These subminiature D centerlines of .109 x .112 Technical Support is staffed connectors have become [2.77 x 2.85]. This size is with specialists well versed the most popular type of the more common variety. in all TE Connectivity input/output (I/O) products. They can provide HD-22 connectors use size connectors in use today. you with: 22 contacts, based on .030 Established and proven,  Technical Support [0.76] pin diameters on they are rugged, easily centerlines of .090 x .078  Catalogs used and have been widely [2.29 x 1.98] for shell sizes  Technical Documents adopted in standards for 1, 2 and 3; .095 x .078 [2.41  Product Samples serial communications, x 1.98] for shell size 4; and telecommunications and  TE Authorized Distributor .095 x .082 [2.41 x 2.08] for local area networks (LANS). Locations shell size 5. The smaller pin For information on application This family of connectors diameter of the HD-22 series tooling call the Tooling consists of: allow roughly 65% more Assistance Hotline: contacts to be held in a  Standard Subminiature D 1-800-722-1111 given shell size. For Connectors, Cable Mount example, shell size three and Board Mount holds 25 contacts in an Disclaimer Standard AMPLIMITE HD-20 connector and 44 While TE has made every reasonable connectors come in two contacts in an HD-22 effort to ensure the accuracy of the series, HD-20 and HD-22, information in this catalog, TE does connector. not guarantee that it is error-free, nor each having five sizes Choosing a subminiature D does TE make any other representation, related to the size of the warranty or guarantee that the informa- connector requires shell. The shell sizes, tion is accurate, correct, reliable or evaluating application numbering from one to five, current. TE reserves the right to make requirements and deciding any adjustments to the information are identical for each series, which of the many options contained herein at any time without while the number of posi- notice. TE expressly disclaims all implied available best suits your tions differ. Depending on warranties regarding the information needs. It is due to this the size of the contacts, it is contained herein, including, but not wealth of choices to satisfy limited to, any implied warranties of possible to have different and performance and costs merchantability or fitness for a particular numbers of contact cavities purpose. The dimensions in this catalog requirements that makes in a given shell size. are for reference purposes only and the subminiature D are subject to change without notice. connector family the world’s Specifications are subject to change most popular choice. without notice. Consult TE for the latest dimensions and design specifications. © 2012, 2008, 2004, 2000, 1998, 1996, 1995, 1994, 1993, 1992, 1988, 1984, 1983 and 1981 Tyco Electronics Corporation. All Rights Reserved. Restriction on the use of Hazardous Substances Getting the Information You Need AMP, AMPLIMITE, AMP-LATCH, (RoHS) Our comprehensive on-line RoHS Customer Support Center AMP-O-LECTRIC, AMP-O-MATIC, provides a forum to answer your questions and support your AMPOMATOR, AMP-TY, ACTION PIN, At TE, we’re ready to support your RoHS requirements. We’ve CERTI-CRIMP, CERTI-LOK, RoHS needs. A RoHS FAQ (Frequently Asked Questions) is assessed more than 1.5 million end items/components for CHAMPOMATOR, PRO-CRIMPER, available with links to more detailed information. You can also RoHS compliance, and issued new part numbers where any TE Connectivity and the TE connectivity submit RoHS questions and receive a response within 24 hours change was required to eliminate the restricted materials. Part (logo) are trademarks of the during a normal work week. The Support Center also provides: numbers in this catalog are identified as: TE Connectivity Ltd. family of companies.  Cross-Reference from RoHS Compliant — Part numbers in this catalog are RoHS Other logos, product and Company Non-compliant to Compliant Compliant, unless marked otherwise. These products comply names mentioned herein may be Products with European Union Directive 2002/95/EC as amended 1 trademarks of their respective owners. January 2006 that restricts the use of lead, mercury, cadmium,  Ability to browse RoHS RoHS hexavalent chromium, PBB, and PBDE in certain electrical and Compliant Products in our electronic products sold into the EU as of 1 July 2006. Customer on-line catalog NOTE: For purposes of this Catalog, included within the defini-  Downloadable Technical Data Support tion of RoHS Compliant are products that are clearly “Out of Customer Information Scope” of the RoHS Directive such as hand tools and other  Produced under a Quality Presentation Center non-electrical accessories. Management System  More detailed information NOTE: Information regarding RoHS compliance is provided certified to ISO 9001 regarding the definitions used above based on reasonable inquiry of our suppliers and represents our  So whatever your questions when it comes to RoHS, A copy of the current actual knowledge based on the information provided by we have the answers at www.te.com/leadfree certificate is available our suppliers. This information is subject to change. For latest upon request compliance status, refer to our website referenced at right. 2 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 ISO 9001 Certified AMPLIMITE Subminiature D Connectors Table of Contents AMPLIMITE .050 Series Connector .478 [12.14] Board Mount Footprint (.050 x .100 [1.27 x 2.54] Centerline) Series III HD-20 Front Metal-Shell Right-Angle Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 .545 [13.84] Board Mount Footprint Right-Angle Receptacle Headers . . . . . . . . . . . . . . . . . . . .7 HD-20 Full Metal-Shell Right-Angle Vertical Mount Receptacle Headers . . . . . . . . . . . . . . . .8, 9 Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .62, 63 Vertical Mount Receptacle Headers with ACTION PIN Contacts . . . . . . . . . . . . . . . . . . . . . .10, 11 .590 [14.99] Board Mount Footprint Cable Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . .12-14 HD-20 Front Metal-Shell Right-Angle Cable Receptacle Connectors . . . . . . . . . . . . . . . . . . . . .15 Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .64, 65 Backshell Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-19 HD-20 All-Plastic Right-Angle Posted Connectors . . .69-71 Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Panel Mount Receptacle Assemblies . . . . . . . . . . . . .21-24 Right-Angle Mounting Connectors . . . . . . . . . . . . . . . . . .72, 73 Panel Mount Plug Assemblies for .025 [0.64] Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Standard Density Press Fit Termination, Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Right-Angle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . .28, 29 Subminiature D Connectors for Cable Mounting . . . . . . . . . . .75 Slimline Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . .30-36 Straight Posted Connectors Panel Mount Receptacle Assemblies for .025 [0.64] Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . .37 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76, 77 HD-20 Full Metal-Shell Straight Posted Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . .38-42 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78, 79 HD-20 Front Metal-Shell Straight Posted HD-20 Subminiature D Stacked PCB Connectors Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80, 81 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 HD-20 All-Plastic Straight Posted Connectors . . . . . . .82-85 Hybrid and Mixed Styles . . . . . . . . . . . . . . . . . . . . . . .44-48 HD-22 Straight Subminiature D Connectors . . . . . . . . . . .86 HD-20 Front Metal-Shell Straight Posted AMPLIMITE 2000 Subminiature Connectors . . . . . . . . . . .49, 50 Connectors with ACTION PIN Contacts . . . . . . . . .87, 88 HD-20 All-Plastic Straight Posted Connectors HD-20 and HD-22 Slimline Connectors . . . . . . . . . . . . . . . . .51 with ACTION PIN Contacts . . . . . . . . . . . . . . . . . . . . . .89 HD-22 Right-Angle Posted Subminiature D Connectors . . .52, 53 Cable Connectors HDP-20 Crimp Snap-In Contact Connectors . . . . . . .90-102 .318 [8.08] Board Mount Footprint HDP-22 Crimp Snap-In Contact Connectors . . . . . .103-109 HD-20 Front Metal-Shell Right-Angle HDE-20 IDC (Insulation Displacement Crimp) Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .54-57 Connectors for Discrete Wire and HD-20 All-Plastic Right-Angle Posted Connectors . . .66-68 Jacketed Cable . . . . . . . . . . . . . . . . . . . . . . . . . .110-123 Subminiature D Connectors HDF-20 for .454 [11.53] Board Mount Footprint Flat Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . .124-127 HD-20 Full Metal-Shell Right-Angle HD-20 Solder Cup Connectors . . . . . . . . . . . . . . . .128-130 Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .58, 59 Accessories (Cable Clamps, Shields, Fasteners and Miscellaneous Hardware) . . . . . . . . . . . . . . .131-155 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156-159 3 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Connector (.050 x .100 [1.27 x 2.54] Centerline) Series III Product Facts  Compatible with SCSI-2, SCSI-3, EIA RS-232, ISO-11569* , HIPPI, IPI-2 and IEE 802.3 MII standards  High-density D type interface  20 through 100 contact positions  Tab plug contacts and tuning-fork receptacle contacts, with reliable two- point (redundant) contact; contact normal force is not dependent on plastic housing support  Excellent EMI/RFI protection  Shields mate before contacts, with ground mating first and breaking last  Squeeze-to-release latches or jackscrew hardware  Board connectors compatible with standard thru-hole flow solder and surface-mount reflow solder processes (Series III)  Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Introduction Cable and panel connectors Backshells are available use insulation displacement with either a straight or  Listed and complies with Shielded AMPLIMITE .050 contacts for fast termination angled cable exit. Hard- UL 1863, Communication Series connectors offer a of discrete, round-to-flat ware includes a choice of Circuit Accessories high-density D type R laminated, and ribbon integral squeeze-to-release File No. E81956 interface. Featuring .050 x cable. latches or jackscrews.  Certified by Canadian .100 [1.27 x 2.54] contact Standards R centerline spacing, these Series I, II and III Unshielded, All-Plastic Association, compact and reliable intermateability: Cable Plugs are available File No. 1088108 connectors are available in in 50 through 100 positions Only the 50 and 68 position (LR 7189A-207) 20 through 120 positions. and offer an economical sizes are intermateable Their construction offers answer to your connector between Series I, II, and III. exceptional EMI/RFI needs on applications  Produced under a Quality shielding effectiveness. where EMI/RFI protection Management is not a factor. System certified Shielded AMPLIMITE .050 to ISO 9001 Series Connectors, Series III,  A copy of the are approved to SCSI-2, SCSI- certificate is available 3, EIA RS-232, ISO-11569*, upon request IPI-2, HIPPI, and IEE 802.3 MII standards. Connectors are available in cable-mount and panel mount versions and vertical *26-position cable assembly and right-angle mount pcb with spring latches headers plus vertical mount AMP Single Line and Multi with ACTION PIN contacts. Line Models are available for The headers feature high AMPLIMITE Subminiature D temperature housings for Type connectors at reflow soldering processes. www.te.com/simulation. 4 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 ISO 9001 Certified AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Connector (.050 x .100 [1.27 x 2.54] Centerline) Series III (Continued) Shielded AMPLIMITE .050 Centerlines between the Product Facts Series, Slimline Connectors top connector and the  Compact design, profile for answer today’s industry bottom connector measure the right-angle header requirement for higher .335 [8.51] when compared 1.230 x .588 [31.24 x density in a smaller overall to .400 [10.06] on the 14.94], vertical header package. The present line standard .050 Series 1.230 x .433 [31.24 x consists of 26 position, stacked headers. This 11.00], right-angle stacked shielded right-angle and results in an overall headers 1.230 x .803 vertical PCB receptacle reduction of total header [31.24 x 20.40] headers, 26 position volume, in comparison to  Housings and covers made right-angle stacked PCB the standard AMPLIMITE of UL 94V-0 rated thermo- receptacle header, and .050 Series header, of 48%, plastic mating 26 position plug and a comparative connectors. All header, reduction in PC board area  Header footprint for right- plug and backshell of 38%. angle and stacked housings are made of UL configurations is .100 x Stacked header board 94V-0 rated thermoplastic. .050 [2.54 x 1.27] retention and stabilization is PCB headers are staggered centerlines provided by two boardlocks compatible with surface  Header footprint for vertical and four grounding posts. mount reflow solder configuration is .100 x .075 In addition, an optional rear processes. Right-angle and [2.54 x 1.90] staggered contact shield is available stacked PCB headers centerlines for additional EMI/RFI feature contact footprints protection.  Right-angle and stacked on .100 x .050 [2.54 x 1.27] headers feature integral The mating plug connector staggered centerlines and boardlocks for positive consists of a thermoplastic vertical header footprints board retention and housing, preloaded with are on .100 x .075 [2.54 x grounding insulation displacement 1.90] staggered contacts (IDC) for fast,  Vertical headers feature 8 centerlines. reliable terminations that below the board, retentive The compact design of the offer greater applied cost contact legs for mechanical right-angle header package savings. TE offers a choice retention before and after measures only 1.230 W x of termination equipment to soldering .588 D x .300 H [31.24 W x meet your production  Vertical headers feature 14.94 D x 7.62 H] for requirements. polarized grounding posts maximum board real estate The backshell hardware kit to assure correct header-to- conservation. Right-angle includes a two-piece, board orientation PCB headers feature aesthetically designed, integral boardlocks for  Stacked headers reduce thermoplastic cover over an positive board retention overall total header volume inner and outer shield and and grounding. by 48% and PC board area two, high strength #2-56 by 38% Vertical headers feature 8 male jackscrews with below the board, retentive  Stacked headers offer insulated heads (easy contact legs for mechanical optional contact shield for finger grip caps) to secure retention before and after additional EMI/RFI mated connectors. soldering. Polarized protection The AMPLIMITE .050 grounding posts provide  Plugs preloaded with Series, Slimline family of correct header-to-board insulation displacement connectors offers keyed orientation. The complete contacts (IDC) provide fast, coupling. This feature package occupies an area reliable and economical reduces the problem of only 1.230 W x .325 D x terminations mismatch mating of plug .433 H [31.24 W x 8.26 D x  Choice of three keying and receptacle, particularly 11.00 H]. positions, plus non-keyed in stacked applications. Right-angle stacked headers inserts for assurance There are three possible provide 52 contacts in a against mismatch mating keying arrangements, plus package only .635 [16.13] unkeyed inserts to assure high, allowing parallel maximum options for multi- (board-over-board) board ple connector applications. spacing of .800 [20.32]. 5 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Cable Assemblies, Series III To meet Standard Applications the following 106 ohm, black jacketed cable assemblies are avail- able. For AMPLIMITE .050 Series cable assemblies that meet other impedance requirements or other lengths consult TE. SCSI-2 SCSI-1 to SCSI-2 RS-232 (Alternate) RS-232 (Alternate) to RS-232 IPI-2 and HIPPI Part Numbers Application Assembly 2 Feet 2 Meters 3 Meters 50 pos. .050 Series Plug to SCSI-2 750254-1 5750254-2 750254-3 50 pos. .050 Series Plug 68 pos. .050 Series Plug to SCSI-2* — 5750732-2 5750732-4 68 pos. .050 Series Plug RS-232 26 pos. .050 Series Plug to — 750255-2 750255-3 (Alternate) 26 pos. .050 Series Plug Part Numbers Application Assembly 5 Meters 15 Meters 25 Meters IPI-2 and 100 pos. .050 Series Plug to 749755-2 —— HIPPI 100 pos. .050 Series Plug *This version has spring latches. Consult TE for availability of jackscrew version. Note: .050 centerline ribbon cable assemblies are available in single or double ended versions. These assemblies are made using AMPLIMITE .050 Series panel mount connectors, AMPLIMITE .050 Series all-plastic connectors and AMP-LATCH Novo receptacles. Consult TE. SCSI—Small Computer Systems Interface HIPPI—High Performance Parallel Interface IPI—Intelligent Peripheral Interface Note: All part numbers are RoHS compliant. 6 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Right-Angle Receptacle Headers, Series III .463 [11.76] ±.003 .118 ±0.08 [3.00 ] K G Materials: E Housing — Thermoplastic, 94V-0 Position 1 rated, black. SMT compatible F .050 .100 Typ. Shell — Steel, plated bright nickel over [1.27] [2.54] copper Typ. Bracket — Zinc, plated nickel over .406 copper [10.31] Contacts — Phosphor bronze, duplex plated [.000030] 0.00076 min. gold on 2-56 UNC 2B Holes Last Position mating end; tin on solder end; all under- plated nickel Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. Technical Documents: Product Specifications — 108-1228 Application Specifications — 114-40029 Shown With Boardlocks Shown With Boardlocks Shown With Boardlocks Part Numbers w/ Rails and Latchblocks w/o Rails, w/ Latchblocks w/o Rails, w/o Latchblocks Dimensions No. of With .100 [2.54] With .100 [2.54] With .100 [2.54] With .120 [3.05] Pos. EF G K Solder Tails Solder Tails Solder Tails Solder Tails Without With Without With Without With With Boardlocks Boardlocks Boardlocks Boardlocks Boardlocks Boardlocks Boardlocks 1.580 .950 1.815 1.415 40 — 1761028-2 — 5787082-3 — 5787170-4* — 40.13 24.13 46.10 35.94 1.830 1.200 2.065 1.665 50 5787190-5 1761028-3 5787394-5 5787082-5 — 5787170-5* 5787362-5* 46.48 30.48 52.45 42.29 1.830 1.200 2.065 1.665 50 — 5787266-5* — 5787395-5* —— — 46.48 30.48 52.45 42.29 2.280 1.650 2.515 2.115 68 5787190-7 1761028-4 5787394-7 5787082-7 5787169-7* 5787170-7* 5787362-7* 57.91 41.91 63.88 53.72 3.080 2.450 3.315 2.915 100 — 1761028-5 — 5787082-9 5787169-9* 5787170-9* 5787362-9* 78.23 62.23 84.20 74.04 *Has 4-40 threaded mating holes (2 places), for use with female screwlock Part No. 750644-1. Note: All part numbers are RoHS compliant. 7 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Vertical Receptacle Headers With Through-Hole Tails, Series III L P Position 1 Position 2 Position 3 .406 .350 [10.31] [8.89] Materials: Housing—Thermoplastic, 94V-0 rated, 2-56 Threaded black. SMT compatible .100 Last Position Hole 2 Plc. [2.54] Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on R mating end; tin on solder end; all under- M plated nickel Technical Documents: ±.015 .125 ±0.38 .351 Product Specifications—108-1228 [3.18 ] [8.92] Application Specifications— 114-40029 .150 Note: Extra pin contact protection is provided [3.81] by rails, which facilitate a straight-out, unmat- ing motion. A side-to-side rocking motion Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. should not be used to disengage the connector system. Part Number 749069-5 Part Number 749721-5 Part Number 749070-7 Dimensions Part Numbers No. of Pos. LM P R w/ Rails & Latchblocks w/ Latchblocks Plain 1.080 .915 .450 1.315 20 5749069-1 —— 27.43 23.24 11.43 33.40 1.230 1.065 .600 1.465 26 5749069-2 —— 31.34 27.05 15.24 37.21 1.280 1.115 .650 1.515 28 — 5749721-3 — 32.51 28.32 16.51 38.48 1.580 1.415 .950 1.815 40 5749069-4 —— 40.13 35.94 24.13 46.10 1.830 1.665 1.200 2.065 50 5749069-5 5749721-5 5749070-5 46.48 42.29 30.48 52.45 2.280 2.115 1.650 2.515 68 5749069-7 5749721-7 5749070-7 57.91 53.72 41.91 63.88 2.580 2.415 1.950 2.815 80 5749069-8 —— 65.53 61.34 49.53 71.50 3.080 2.915 2.450 3.315 100 5749069-9 — 5749070-9 78.23 74.04 62.23 84.20 Note: All part numbers are RoHS compliant. 8 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Vertical Receptacle Headers With Through-Hole Tails, Series III (Continued) .120 [3.05] Solder Tail A Length D .763 .050 Position 1 [19.38] [1.27] Typ. Typ. Typ. 2-56UNC-2B 4 Holes ±.008 B ±0.20 [ ] C ±.007 .120 ±0.18 Last Position [3.05 ] E Typ. Typ. Rails and Latch Blocks Materials: Housing—Thermoplastic, 94V-0 rated, black. SMT compatible Shell—Steel, plated bright nickel over copper A Bracket—Zinc, plated nickel over copper D .763 .050 Position 1 [19.38] [1.27] Contacts—Phosphor bronze, duplex Typ. Typ. Typ. plated .000030 [0.00076] min. gold on 4-40UNC-2B mating end; tin on solder end; all under- 4 Holes plated nickel ±.008 B ±0.20 C [ ] Related Product Data: ±.007 .120 Required Hardware—page 26 Last Position ±0.18 E [3.05 ] Typ. Typ. Technical Documents: Flat Top Configuration Product Specifications—108-1228-1 Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. Application Specifications— 114-40029 Note: Extra pin contact protection is provided by rails, which facilitate a straight-out unmat- ing motion. A side-to-side rocking motion should not be used to disengage the connector system. Dimensions No. of Part No. Pos. ABCD E 2.085 .874 .500 1.830 1.200 50/50 5787656-1 52.96 22.20 12.70 46.48 30.48 2.535 1.124 .750 2.280 1.650 68/68 5787678-1 64.39 28.55 19.05 57.91 41.91 2.535 1.124 .750 2.280 1.650 * 68/68 5787679-1* 64.39 28.55 19.05 57.91 41.91 *Flat-top configuration. Note: All part numbers are RoHS compliant. 9 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Vertical Receptacle Headers, Series III, with ACTION PIN Contacts (.050 x .100 [1.27 x 2.54] Centerlines) Product Facts  Recognized under the Component Program of the Underwriters R Laboratories, Inc., File No. E28476  Certified by Canadian Standards Association, R File No. 1088108 (LR 7189A-207)  Produced under a Quality Management System certified to ISO 9001  A copy of the certificate is available upon request Shielded AMPLIMITE .050 Principle of the AMPLIMITE .050 AMPLIMITE .050 Series Technical Documents: Series headers with Series Compliant ACTION PIN compliant ACTION PIN Product Specification— ACTION PIN contacts offer Contact contact, the residual force 108-1228-2 a high-density D type of the elastic deformation When an AMPLIMITE .050 Application Specification— interface, and a solderless maintains stored energy to Series compliant 114-40029 board-mount interconnection. produce a gas-tight contact ACTION PIN contact is These vertical mount zone between the pin and Instruction Sheets— inserted into a plated- headers are available in the plated-through-hole. 408 6923—AMP Manual Arbor through-hole, two spring 20, 26, 50, 68 and 100 This ensures long term Frame Assembly members are compressed, contact sizes. Choice of electrical and mechanical 408 9027—AMP Adapter Kit for exerting force against configurations includes; reliability of the Greenerd Frame Assemblies 3A and 3B the hole for a gas-tight headers with rails and latch interconnection. 408 9757—Seating Instructions connection. The diameter blocks, with latch blocks and Tooling of the hole is smaller than only, and without rails and 408 6927—Recommendations for the diagonal size of the pin. latch blocks. pc board support The beam characteristics of ACTION PIN contact tails the pin are designed so that are available in two lengths; a plastic, as well as an .173 [4.39] for pc boards elastic, deformation takes with a nominal thickness of place during insertion. .062 [1.56] to .093 [2.36], The two spring members and .280 [7.11] for pc compress to different boards with a nominal degrees to accommodate thickness of .125 [3.18] hole tolerances. The to .200 [5.08]. compliant pin also reduces AMPLIMITE .050 Series strain on the board. With a headers with ACTION PIN rigid pin, the elastic strain contacts are compatible energy is stored entirely in with SCSI-2, SCSI-3, EIA the board, leading to RS-232, IPI-2 and HIPPI damage of the plated- standards. through holes. With the 10 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 ISO 9001 Certified AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Vertical Receptacle Headers, with ACTION PIN Tails, Series III P Position 2 Position 1 2-56 Thread .406 [10.31] 2 Plc. Last Position L Materials: Housings—Thermoplastic, 94V-0 .350 [8.89] rated, black, SMT compatible R Typ. Shell—Carbon steel, plated bright tin .275 M Typ. [2.98] over copper Mating Face Typ. Bracket—Zinc, plated nickel over copper .351 Contacts—Phosphor bronze, duplex Typ. ±.015 [8.92] S ±0.38 plated .000030 [0.00076] min. gold on [ ] mating end; tin on solder end; all under- .150 plated nickel [3.81] Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. Technical Documents: Product Specifications— 108-1228-2 Application Specifications— 114-40029 Note: Extra pin contact protection is provided by rails, which facilitate a straight-out unmat- ing motion. A side-to-side rocking motion should not be used to disengage the connector system. Part Number 786554-1 Part Number 786554-7 Part Number 786155-7 Dimensions Part Numbers No. of Pos. L M PRS w/ Rails & Latchblocks w/ Latchblocks Plain 1.080 .915 .450 1.315 .173 20 5786554-1 —— 27.43 23.24 11.43 33.40 4.39 1.230 1.065 .600 1.465 .173 26 5786554-2 —— 31.34 27.05 15.24 37.21 4.39 .173 5786554-5 5786155-5 5786555-5 4.39 1.830 1.665 1.200 2.065 50 46.48 42.29 30.48 52.45 .280 5786556-5 —— 7.11 .173 5786554-7 5786155-7 5786555-7 4.39 2.280 2.115 1.650 2.515 68 57.91 53.72 41.91 63.88 .280 — 786155-7 5786557-7 7.11 3.080 2.915 2.450 3.315 .173 100 5786554-9 — 5786555-9 78.23 74.04 62.23 84.20 4.39 3.580 3.415 2.950 3.815 .173 120 1-5786554-0 —— 90.93 86.74 74.93 96.90 4.39 Note: All part numbers are RoHS compliant. 11 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Cable Plug Connectors, Series III Shielded Plugs B .050 [1.27] Typ. .100 [2.54] .224 Typ. ±.003 [5.69] D [±0.08] Shielded Plug ±.003 A [±0.08] Mating Face Shell Typ. ±.010 .588 ±0.25 [14.94 ] Typ. +.003 .327 -.002 +0.08 8.31-0.05 [ ] Housing Wire Lacing Termination Covers Termination Area Materials: Typ. Housing and Covers— Thermoplastic, 94V-0 rated, black or Shielded Plug with Unassembled Wire Lacing Termination Covers gray Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated .nickel Connector With Unassembled Wire Lacing Termination Covers Shell—Steel, plated tin-nickel alloy Part Numbers over nickel over min. copper Dimensions No. of .032-.036 .029-.031 Recommended wire size— Pos. [0.81-0.91] [0.74-0.79] AB D 2 28 AWG [0.08-0.09mm ] or Outer Wire Dia. Black Outer Wire Dia. Gray 2 30 AWG [0.05mm ], solid or .293 .600 .979 26 5750913-2 1-5750913-2 7 strand, with a .029-.036 7.44 15.24 24.87 [0.74-0.89] insulation diameter. .293 1.200 1.579 50 5750913-5 1-5750913-5 7.44 30.48 40.11 .293 1.650 2.029 Technical Documents: 68 5750913-7 1-5750913-7 7.44 41.91 51.54 Product Specifications—108-1228 .373 2.450 2.829 100 — 1-5750913-9 Application Specifications— 9.47 62.23 71.86 114-40029 Notes: 1. Plug connector requires backshell kit for complete assembly. Refer to pages 16-19 for backshell kit part Instruction Sheet—408-9427 numbers. 2. For termination, cover closing and wire lacing tooling, see page 14. Note: All part numbers are RoHS compliant. 12 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Cable Plug Connectors, Series III (Continued) Shielded Plugs (Continued) B Terminating Cover .050 .588 [1.27] .100 [14.94] Plug Shell [2.54] .224 Shielded Plug with Unassembled [5.69] E Standard Termination Covers Plug Housing D .327 [8.31] Terminating Cover Shielded Plug with Assembled Standard Termination Covers Materials: Shielded Plug with Assembled or Unassembled Standard Termination Covers Housing and Covers— Thermoplastic, 94V-0 rated, black Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. mating end, tin on termination end, all underplated nickel Shell—Steel, plated tin-nickel alloy over nickel over copper 3 Recommended wire size — Connectors With Standard Termination Covers 2 28 AWG [0.08-0.09mm ] or 2 30 AWG [0.05mm ], solid or Dimensions Part Numbers No. of Pos. 7 strand, with a .029-.036 BD E w/Rails & Latchblocks w/Latchblocks [0.74-0.89] insulation diameter. .450 .829 .293 20 5749111-1 5749621-1 11.43 21.06 7.44 Technical Documents: .600 .979 .293 26 1-5749111-0 5749621-2 15.24 24.87 7.44 Product Specifications—108-1228 .650 1.029 .293 Application Specifications— 28 — 5749621-3 16.50 26.14 7.44 114-40029 .950 1.329 .293 40 5749111-3 5749621-4 Instruction Sheet—408-9427 24.13 33.76 7.44 1.200 1.579 .293 50 5749111-4 5749621-5 30.48 40.11 7.44 1.650 2.029 .293 68 5749111-6 5749621-7 41.91 51.54 7.44 1.950 2.329 .373 80 5749111-7 5749621-8 49.53 59.16 9.47 2.450 2.829 .373 100 5749111-8 5749621-9 62.23 71.86 9.47 2.950 3.329 .373 120 5749111-9 1-5749621-0 74.93 84.56 9.47 Notes: 1. Plug connector requires backshell kit for complete assembly and must use round jacketed cable (discrete or laminated). Refer to pages 16-19 for backshell kit part numbers. 2. For termination tooling, see pages 28 & 29. 3. The CHAMPOMATOR 2.5 Automatic Termination Machine will accept diameters as low as .023 [0.58]. Note: All part numbers are RoHS compliant. 13 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Cable Plug Connectors, Series III (Continued) AMPLIMITE .050 Series Connector Application Tooling for Use with Wire Lacing Termination Covers Manual Arbor Frame Assembly—Part No. 58024-1 Equipped with Cover Lacing Assembly—Part No. 91293-1 (Includes Seating Bars for 50 and 100 Positions). See Table 3 for Seating Bar Part Numbers. Extra Lacing Stations avail- able for use with Lacing Assembly—Part No. 91293-1 Order Lower Tooling Miniature Applicator Frame Assembly Assembly—Part No. 543481-1 Part No. 91295-1 Arbor Frame, Part No. 58024-1 Lower Tooling Assembly Equipped with Cover Closing Kit Equipped with Part No. 543481-1 Part No. 543508-1 Cover Lacing Assembly, Part No. 91293-1 Table Number 3 No. of Seating Bar Pos. Part No. Note: AMP Manual Miniature 26 543494-2 Applicator Frame Assembly, Cover 40 543494-3 Closing Kit, and Staple Insertion Kit 50 543494-1 each must be ordered separately by part number. 68 543502-2 100 543502-1 Seatings Bars Note: All Tooling must be ordered separately by part number. Note: All part numbers are RoHS compliant. 14 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Cable Receptacle Connectors, Series III Shielded Receptacles .592 B Ref. [15.04] Terminating Cover .050 [1.27] E Shielded Receptacle with Assembled Receptacle Housing Termination Covers Receptacle Shell Terminating Cover Materials: Housing and Covers— D Thermoplastic, 94V-0 rated, black Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all Mating Face underplated nickel Shell—Steel, plated bright tin over copper Recommended wire size— 2 28 AWG [0.08-0.09mm ] or 2 30 AWG [0.05mm ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter. Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Part Numbers Dimensions No. of Connectors With Standard Termination Covers Pos. BD E Assembled Covers Unassembled Covers .950 1.329 .293 40 —— 24.13 33.76 7.44 1.200 1.579 .293 50 5749210-5 5749699-5 30.48 40.11 7.44 1.650 2.029 .293 68 5749210-7 5749699-7 41.91 51.54 7.44 2.450 2.829 .373 100 — 5749699-8 62.23 71.86 9.47 Notes: 1. Receptacle connector requires backshell kit for complete assembly. Refer to pages 16-19 for backshell kit part numbers. 2. For termination, cover closing and wire lacing tooling, see page 14. 3. For Termination Tooling other than Wire Lacing see pages 28 & 29. Note: All part numbers are RoHS compliant. 15 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Shielded Backshell Kits, With Jackscrews, Series III Cable Supplied Strain Relief Staple By Customer (1 Supplied) Jackscrew 2-56 Thd. (2 Supplied) Machine Screw A Straight Exit Male Jackscrews Connector (Must Be Style A Purchased Separately) B Upper Shield (1 Supplied) C Lower Shield (1 Supplied) Style A Straight Exit Male Jackscrews Strain Relief Cable Supplied (1 Supplied) By Customer Jackscrew 2-56 Thd. (2 Supplied) Straight Exit Male Jackscrews Style B A Machine Screws (4 Supplied) Connector B (Must be Purchased Separately) .404 Upper Shield C [10.26] (1 Supplied) Straight Exit Female Jackscrews Lower Shield Style A (1 Supplied) Style B Straight Exit Male Jackscrews Cable Supplied Strain Relief Staple By Customer (1 Supplied) Materials: Jackscrews—Stainless steel or steel, Jackscrew 2-56 Thd. (2 Supplied) black electroless nickel plated Jackscrew Caps—Polyolefin or PVC, Machine Screw black A 2-56 Screws—Stainless steel Backshell—Zinc, plated nickel over copper Connector (Must Be Strain Relief Staple—Steel, plated Purchased Separately) B tin over nickel Upper Shield (1 Supplied) Technical Documents: C Product Specifications—108-1228 Application Specifications— Lower Shield (1 Supplied) 114-40029 Style A Instruction Sheet—408-9427 Straight Exit Female Jackscrews 16 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Shielded Backshell Kits, With Jackscrews, Series III (Continued) Male with Female with Dimensions No. of Max. Style Pkg. #2-56 #2-56 Pos. O.D. A BC Threads Threads .450 Bulk 5787543-1 1-5787543-7 11.43 1.822 1.830 .456 .400 40 B Bulk 5787543-2 1-5787543-8 46.25 46.48 11.58 10.16 .350 Bulk 5787543-3 1-5787543-9 8.89 .400 Individual 5749080-1 — 10.16 1.270 2.085 .480 50 A 32.26 52.96 12.19 .400 Bulk 5749080-2 — 10.16 1.887 2.645 .660 .550 Bulk 5750752-3 — 47.93 67.18 16.76 13.97 68 B 1.822 2.525 .564 .550 Individual 5786152-3 — 46.28 64.14 14.33 13.97 2.082 3.325 .615 .500 Individual 5749854-1 — 52.88 84.46 15.62 12.70 100 A 1.695 3.325 .595 .500 Individual 5749081-1 — 43.05 84.46 15.11 12.70 Notes: 1. Each backshell kit includes upper and lower backshells, two male or female jackscrews, one strain relief staple and two or four #2-56 screws. All are packaged unassembled. Notes: 2. For Staple Insertion Tooling see page 29. Note: All part numbers are RoHS compliant. 17 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Shielded Backshell Kits, With Spring Latches, Series III Strain Relief Staple (1 Supplied) Cable Supplied by Customer Rear Plug Machine Screw A Spring Latch (2 Supplied) Style A Straight Exit Connector with Latches Upper Backshell, (Must be (1 Supplied) B Purchased Separately) C Lower Backshell (1 Supplied) Style A Straight Exit with Latches Style A Angled Exit Cable Supplied with Latches by Customer Strain Relief Staple (1 Supplied) Machine Screw A Spring Latch (2 Supplied) Connector Upper Backshell (Must be (1 Supplied) B Purchased Separately) Style B C Straight Exit with Latches Lower Backshell (1 Supplied) Materials: Style A Angled Exit with Latches Backshell—Zinc, plated nickel over copper Spring Latch—Stainless steel Cable Supplied 2-56 Screws—Stainless steel by Customer Strain Relief Staple Strain Relief Staple—Steel, plated (1 Supplied) tin over nickel Spring Latch (2 Supplied) A Machine Screw Technical Documents: Product Specifications—108-1228 Connector (Must be Application Specifications— Purchased 114-40029 B Separately) Instruction Sheet—408-9427 Upper Backshell (1 Supplied) Note: Extra pin contact protection is provided by rails on the receptacle, which facilitate a straight-out unmating motion. A side-to-side C rocking motion should not be used to disen- gage the connector system. Lower Backshell (1 Supplied) Style B Straight Exit with Latches 18 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Shielded Backshell Kits, With Spring Latches, Series III (Continued) Straight Exit Angled Exit Dimensions No. of Max. Style Pkg. with with Pos. O.D. A BC Latches Latches 1.290 1.215 .400 .270 20 A Individual 5749190-1 5749199-1 32.77 30.86 10.16 6.86 1.290 1.365 .400 .270 A Individual — 5749609-1 32.77 34.67 10.16 6.86 26 1.290 1.335 .400 .270 B Individual 749608-2 — 32.77 33.91 10.16 6.86 .320 — 5749201-1 8.13 1.290 1.715 .400 40 A Individual 32.77 43.56 10.16 .320 5749192-1 — 8.13 .400 Individual — 5749202-2 10.16 .400 Bulk 5749202-3 — 10.16 1.395 1.965 .480 A 35.43 49.91 12.19 .355 5749193-1 — 9.02 50 Individual .400 5749193-2 — 10.16 .480 Bulk 5749889-3 — 12.19 1.800 1.965 .492 B 45.72 49.91 12.50 .480 Individual 5749889-4 — 12.18 .400 — 5749204-1 10.16 1.405 2.415 .520 68 A Individual 35.69 61.34 13.21 .440 5749195-2 5749204-2 11.18 .420 — 5749205-1 10.67 1.600 2.715 .565 80 A Individual 40.64 68.96 14.35 .500 749196-2 — 12.70 1.725 3.215 .615 .500 100 A Individual 5749197-1 5749206-1 43.82 81.66 15.62 12.70 1.725 3.715 .665 .550 120 A Individual 5749198-1 5749207-1 43.82 94.36 16.89 13.97 Note: All part numbers are RoHS compliant. 19 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Shielded Enclosure Kits, With Male Jackscrews, Series III 68-Position Material and Finish: Backshells—Zinc Boot—PVC, black Jackscrews—Stainless steel and PVC, black Staple—Carbon steel, plated tin over nickel Screws—Stainless steel, #2-56 threads Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 .550 [13.97] Max. Dia. Cable Supplied by Customer 1.887 [47.93] Connector (Must be Purchased 2.645 Separately) [67.18] .660 .520 [16.76] [13.21] No. of Part Number Part Number Pos. Male 2-56 Jackscrews Male 4-40 Jackscrews 68 5750752-1 5750752-2 Notes: 1. Each enclosure kit contains two backshells, one boot, two jackscrews, one staple and two screws. All are packaged unassembled. 2. For staple insertion tooling see page 29. 3. Meets SCSI-3 standards. Note: All part numbers are RoHS compliant. 20 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Panel Mount Receptacle Assemblies Without Rails, With Latch Blocks, Series III C Recessed Cavity .050 Identification [1.27] Typ. .406 [10.31] Materials: 2-56 UNC* 2 Plc. Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Shell—Steel, plated bright nickel over copper E Bracket—Zinc, plated nickel over ±.004 F copper [±0.10] ±.002 Mating Face .201 ±0.05 Contacts—Phosphor bronze, duplex [5.11 ] plated .000030 [0.00076] min. gold on mating end, bright tin in termination .596 area, all nickel underplated [15.14]Ref. Contact Typ. ±.002 Recommended wire size— .170 Typ. ±0.05 2 [4.32 ] 28 AWG [0.08-0.09mm ] or 2 30 AWG [0.05mm ], solid or 7 strand, with a .029-.036 ±.007 Housing D [±0.18] [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 AWG 2 Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. [0.08-0.09mm ] stranded, PVC, flat ribbon cable. Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Part Numbers Connectors With Unassembled Dimensions No. of Wire LacingTermination Covers Connectors With Assembled Pos. CD E F .032-.036 .029-.031 StandardTermination Covers [0.81-0.91] [0.74-0.79] Outer Wire Dia. Outer Wire Dia. 1.830 1.629 2.065 1.665 50 1-749656-1 5-786862-5 6-786862-5 46.48 41.38 52.45 42.29 1.830 1.629 2.065 1.665 50 5-750640-1* 5-786865-5* — 46.48 41.38 52.45 42.29 2.280 2.079 2.515 2.115 68 1-749656-2 —— 57.91 52.81 63.88 53.72 3.580 3.379 3.815 3.415 120 6-749656-0 —— 90.93 85.83 96.90 86.74 *Part Numbers 5-750640-1 and 5-786865-5 have 4-40 threaded holes. All others have 2-56 threaded holes. Note: For termination, cover closing and wire lacing tooling, see page 14. Note: For termination tooling other than wire lacing see pages 28 & 29. Note: All part numbers are RoHS compliant. 21 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Panel Mount Flat Top Receptacle Assemblies Without Rails and Latch Blocks, Series III C .050 [1.27] Cavity Terminating Typ. Identification Cover .406 [10.31] 4-40 UNC Receptacle 2 Plcs. Housing Materials: Housing and Termination Covers— E .197 Thermoplastic, 94V-0 rated, black [5.00] Mating Face Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over .592 Ref. copper [15.04] Contacts—Phosphor bronze, duplex ± .002 .170 plated .000030 [0.00076] min. gold on ± 0.05 [4.32 ] mating end; tin on solder end; all nickel Typ. ± .007 D underplated [± 0.18] Recommended wire size— 2 28 AWG [0.08-0.09mm ] or 2 30 AWG [0.05mm ], solid or 7 strand, with a .029-.036 Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 AWG 2 [0.08-0.09mm ] stranded, PVC, flat ribbon cable Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Part Numbers Dimensions Pos. Connectors With Assembled No. of CD E Standard Termination Covers 1.830 1.629 2.065 50 5-749877-5 46.48 41.38 52.45 2.280 2.079 2.515 68 5-749877-7 57.91 52.81 63.88 3.080 2.879 3.315 100 5-749877-9 78.23 73.13 84.20 Note: For termination, cover closing and wire lacing tooling, see page 14. Note: For termination tooling other than wire lacing see pages 28 & 29. Note: All part numbers are RoHS compliant. 22 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Panel Mount Plug Assemblies With Rails, Latch Blocks, Series III Plug C .050 Recessed Cavity Typ. [1.27] Identification .406 [10.31] 2-56 UNC 2 Plc. Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black E Bracket—Zinc, plated nickel over ± .004 F copper [± 0.10] ± .002 Mating Face .217 Contacts—Phosphor bronze, duplex ± .001 .024 ± 0.05 [5.51 ] Typ. ± 0.03 [0.61 ] plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated Recommended wire size— .598 Ref. 2 28 AWG [0.08-0.09mm ] or [15.19] 2 30 AWG [0.05mm ], solid or ± .002 .154 7 strand, with a .029-.036 ± 0.05 [3.91 ] [0.74-0.89] insulation diameter or ± .007 .050 [1.27] centerline, 28 AWG D [± 0.18] 2 [0.08-0.09mm ] stranded, PVC, flat ribbon cable. Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Dimensions No. of Part Note: Extra pin contact protection is provided Positions Numbers CD E F by rails, which facilitate a straight-out, unmat- 1.830 1.629 2.065 1.665 50 5-749878-5 ing motion. A side-to-side rocking motion 46.48 41.38 52.45 42.29 should not be used to disengage the connector 2.280 2.079 2.515 2.115 system. 68 5-749878-7 57.91 52.81 63.88 53.72 3.080 2.879 3.315 2.915 100 5-749878-9 78.23 73.13 84.20 74.04 Note: All part numbers are RoHS compliant. 23 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Panel Mount Plug Assemblies With Rails, Latch Blocks, Series III (Continued) C .050 Cavity Identification [1.27] Typ. .406 [10.31] 2-56 UNC* 2 Plc. Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination E ±.004 area, all nickel underplated F [±0.05] ±.002 Mating Face .201 ±0.05 Recommended wire size— [5.11 ] Typ. 2 28 AWG [0.08-0.09mm ] or 2 30 AWG [0.05mm ], solid or 7 strand, with a .029-.036 .596 [15.14] [0.74-0.89] insulation diameter or Contact ±.002 .170 Typ. Typ. ±0.05 .050 [1.27] centerline, 28 AWG [4.32 ] Typ. 2 [0.08-0.09mm ] stranded, PVC, flat ribbon cable. ±.007 Housing D [±0.18] Technical Documents: Product Specifications—108-1228 Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. Application Specifications— 114-40029 Note: Extra pin contact protection is provided by rails, which facilitate a straight-out, unmat- ing motion. A side-to-side rocking motion should not be used to disengage the connector system. Part Numbers Dimensions No. of Connectors With Assembled Pos. CD E F Standard Termination Covers 1.080 .879 1.315 .915 20 5-749611-2* 27.43 22.33 33.40 23.24 1.230 1.029 1.465 1.065 26 5-749611-1* 31.24 26.14 37.21 27.05 1.830 1.629 2.065 1.665 50 5-749611-5* 46.48 41.38 52.45 42.29 1.830 1.629 2.065 1.665 50 5-750450-1* 46.48 41.38 52.45 42.29 3.080 2.879 3.315 2.915 100 5-749611-9 78.23 73.13 84.20 74.04 * *Part Number 750450-1 has 4-40 threaded holes. All others have 2-56 threaded holes. Note: For termination, cover closing and wire lacing tooling, see page 14. Note: For termination tooling other than wire lacing see pages 28 & 29. Note: All part numbers are RoHS compliant. 24 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Plug Assemblies Unshielded for .025 [0.64] Centerline Ribbon Cable, Series III .050 Typ. Plug Assembly [1.27] ±.003 E [±0.08] Materials: ±.015 .778 Housing and Termination Covers— ±0.38 [19.76 ] Thermoplastic, 94V-0 rated, black Unshielded Plug Housing Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on .423 mating end, bright tin on termination [10.74] end, all over nickel underplating Recommended wire size— .025 [0.64] centerline, 30 AWG Termination .025 2 Cover [0.05mm ] solid or 7 strand, PVC, [0.64] ±.003 flat ribbon cable. F [±0.08] Note: Cable must be approved by TE Engineering. Dimensions No. of Part Pos. No. EF Technical Documents for 1.578 1.578 1 50 5390377-5 5786090-7 only: 40.07 40.07 2.029 2.023 Product Specifications—108-1359 68 5786090-7 51.54 51.30 Application Specifications— Note: Termination Tooling: Manual Arbor Press Part No. 91085-2 or 114-40049 Pneumatic Press Part No. 91112-3, Universal Base Tool Part No. 768338-4, and Connector Specific Kit Part No. 679235-2. Refer to page 29. 1 Accepts 32 AWG Flat Ribbon Cable. Selection of compatible ribbon cable is the responsibility of the user. Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. A Backshell Kit for 5786090-7 ±.015 B [±0.38] .025 [0.64]C C Unshielded Typ. L Plug ±.020 .682 ±.015 .400 ±0.51 [17.32 ] ±0.38 [10.16 ] .833 [21.16] Typ. Materials: Dimensions No. of Kit Backshell—Thermoplastic, 94V-0 Pos. Part No. AB rated, black 68 787032-7 2.415 [61.34] 2.125 [53.48] Spring Latches—Stainless steel ±.019 .596 ±0.48 [15.14 ] .466 2 Plc. Strain Relief for 5786090-7 [11.84] 4 Plc. .025 [0.64]C C Unshielded L Plug ±.002 .356 ±.003 1.715 ±0.05 [9.04 ] ±0.08 [43.56 ] 68-Position Part No. 787043-7 Materials: Thermoplastic, 94V-0 rated, black ±.009 Note: Pull tab Part No. 88450-8 2.109 ±0.23 [53.57 ] can be used with this strain relief. Note: All part numbers are RoHS compliant. Must be ordered separately. 25 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Hardware and Dust Covers, Series III .187 Screwlock Kits [4.75] Materials: Stainless steel (female) Screwlock (2 Supplied) Steel, zinc plated black (male) .062 Panel [1.57] .177 #2-56 Thd. Related Product Data: [4.50] Used with the following connectors: Male Right-Angle Receptacle Header— Part No. 749086-1 page 7 (Includes two screwlocks) Connector .532 Vertical Receptacle Header— [13.51] pages 8-11 .050 Panel Mount Plug and Receptacle [1.27] Headers—pages 21 & 22 #4-40 Thd. Technical Documents: Product Specifications—108-1228 .187 [4.75] Application Specifications— #2-56 Thd. 114-40029 Screwlock .062 Panel B [1.57] Female (Includes two screwlocks) Dim. Dim. Individual Kits Bulk AB Part No. Part No. .562 .157 Connector 749087-1 — 14.27 3.99 A .380 .157 1 749087-2 749087-3 .050 9.65 3.99 [1.27] .562 .165 749087-4* 749087-8 14.27 4.19 #4-40 Thd. 1 Recommended for right-angle board mount connectors. .187 Dia. [4.75] 2-56 UNC B Min. Deep ±.003 .027 Female Typ. ±0.08 [0.69 ] (Includes two screwlocks) Thread Size Kits Bulk Part No. Part No. AB .110 4-40 750644-1* — 2.79 .090 ±.003 2-56 786585-2 786585-3 .355 .100 2.29 ±0.08 [9.02] [2.54 ] Recommended for pc board mount of panel mount connectors with latches or latches and rails. Permits cable connectors to be spring latch- type or jackscrew-type A Note: All part numbers are RoHS compliant. 26 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Performance Specifications and Technical Documents Performance Specifications for Mating Cycles (Durability): 500 max. Right-Angle, Vertical and .050 Centerline Cable Products Current Rating (30°C T-Rise): 1A max., 50% energized Termination Resistance (Mated): 25 milliohms max. Insulation Resistance: 1000 megohms min. Dielectric Withstanding Voltage: 500 VAC Header Processing Temperature: +220°C max. for 3 minutes Temperature Range: –55°C to 105°C Performance Specifications for Current Rating (30°C T-Rise): 1A max. center four contacts energized (two from top row, two .025 [1.27] Centerline Ribbon from bottom row) Cable Product. Same as above except: Termination Resistance (Mated): 50 milliohms max. Product Specifications: 108-1228 AMPLIMITE .050 Series Printed Circuit Board Mounted and Cable Applied 108-1359 AMPLIMITE .050 Series .025 [0.64] Centerline Connectors 108-1228 AMPLIMITE .050 Series Stacked Connectors 108-1228-2 AMPLIMITE .050 Series ACTION PIN Connectors 108-1228-3 AMPLIMITE .050 Series SBus Connectors Application Specifications: 114-40029 AMPLIMITE .050 Series Printed Circuit Board Mounted and Cable Applied Connectors 114-40049 AMPLIMITE .050 Series .025 [0.64] Centerline Connectors Instruction Sheets: 408-6923 AMP Manual Arbor Frame Assembly 408-6927 TE Design Recommendations for Printed Circuit Board Support Fixture 408-9200 AMP Single Wire Insertion Tool 408-9822 Wire Termination Tooling Kit for CHAMPOMATOR 2.5 Machine 408-9820 AMP Cover Closing and Staple Inserter Kits 408-9663 AMP Mass Insertion Tool 408-9750 AMP Cover Lacing Fixture 408-9757 AMP Tooling Assembly for ACTION PIN Receptacles 408-9817 AMP Manual Miniature Applicator Frame Assembly 408-9427 Round-to-Flat Cable Termination 408-9875 AMP Universal Base Tool for .025 [0.64] C C Connectors L 408-9892 AMP Tool Kit for .025 [0.64] C C Connectors L Customer Manuals: 409-5839 CHAMPOMATOR 2.5 Machine 409-5791 Control Unit for CHAMPOMATOR 2.5 Machine 27 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Application Tooling, Series III Discrete Wire Application Tooling To meet medium to high volume production of dis-crete wire terminations, TE offers the following tooling: The CHAMPOMATOR Model 2.5 Bench Terminating Machine— Part No. 354786-1, used in conjunction with Control Module—Part No. 852423- , ▫ and Tie Bar—Part No. Control Module CHAMPOMATOR Part No. 852423-1 120 VAC 2.5 Machine Tool Kit 762637- (Table No. 1). ▫ 852423-2 100 VAC Part No. 354786-1 852423-3 230 VAC Note: The CHAMPOMATOR 2.5 Machine includes plug and receptacle nests, as well as wire setup gauge. Table Number 1 Connector Tie Bar Size Part No. 20 Pos. 1-762637-1 26 Pos. 1-762637-1 28 Pos. 1-762637-2 40 Pos. 1-762637-3 50 Pos. 1-762637-4 60 Pos. 1-762637-5 68 Pos. 1-762637-6 80 Pos. 1-762637-7 100 Pos. 1-762637-9 120 Pos. 1-762637-0 Discrete Wire Application Tooling For low to medium volume production use the AMP Arbor Frame Assembly— Part No. 58024-1 equipped with Applicator—Part No. 91291-1 for .032-.035 [0.81-0.89] Conductor Insulation O.D. and Appli- cator—Part No. 91291-2 for .029-.032 [0.74-0.81] Conductor Insulation O.D. Note: AMP Arbor Frame Assembly and Applicator Kit must be ordered separately. Arbor Frame Part No. 58024-1 Equipped with Applicator Part No. 91291- ▫ Note: All part numbers are RoHS compliant. 28 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Application Tooling, Series III (Continued) Cover Closing/ Termination Tooling Manual Miniature Applicator Frame Assembly— Part No. 91295-1 This Frame requires Cover Closing Kit—Part No. 543508-1 Cable Staple Tooling To provide cable strain relief use Manual Miniature Applicator Frame Assembly— Part No. 91295-1. This Frame requires Staple Insertion Kit—Part No. 543515-1 to install staples into lower backshells of connector kits Staple Insertion Kit and assemblies. Part No. 543515-1 (For use with Miniature Applicator Frame Assembly Part No. 91295-1) Miniature Applicator Frame Assembly Part No. 91295-1 Equipped with Cover Closing Kit Part No. 543508-1 AMPLIMITE .050 Series Connector Application Tooling for Use with Wire Lacing Terminating Covers Manual Arbor Frame Assembly—Part No. 58024-1 Seatings Bars Equipped with Cover Lacing Assembly—Part No. Table Number 3 91293-1 (Includes Seating No. of Seating Bar Bars for 50 and 100 Positions). Pos. Part No. See Table 3 for Seating Bar 26 543494-2 Part Numbers. 50 543494-1 Extra Lacing Stations avail- 68 543502-2 able for use with Lacing 100 543502-1 Assembly—Part No. 91293-1 Order Lower Tooling Notes: All Tooling must be ordered Assembly—Part No. 543481-1 separately by part number. Two seating bars required per tool assembly. Termination Tooling for .025 [0.64] Centerline Ribbon Cable Arbor Frame, Part No. 58024-1 Equipped with Used with Manual Arbor Cover Lacing Assembly, Part No. 91293-1 Tool Part No. 91085-2, or Pneumatic Arbor Tool Part No. Note: AMP Manual Miniature 91112-3 and Universal Base Applicator Frame Assembly, Cover Tool Part No. 768338-4. Closing Kit, and Staple Insertion Kit each must be ordered separately by part number. No. of Plug/Receptacle Pos. Upper Tooling Kit 50 679235-2 Lower Tooling Assembly 68 Part No. 543481-1 Note: All part numbers are RoHS compliant. 29 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Slimline Connectors Product Facts Compact design, profile for the right-angle header 1.230 x .588 [31.24 x 14.94], vertical header 1.230 x .433 [31.24 x 11.00], right-angle stacked headers 1.230 x .803 [31.24 x 20.40] Housings and covers made of UL 94V-0 rated thermo- plastic Headers are compatible with surface mount reflow solder processes Header footprint for right- angle and stacked configura- tions is .100 x .050 [2.54 x 1.27] staggered centerlines Right-angle and stacked headers feature integral boardlocks for positive board retention and grounding Stacked headers reduce overall total header volume by 48% and PC board area by 38% Stacked headers offer optional contact shield for Shielded AMPLIMITE .050 boardlocks for positive board The mating plug connector additional EMI/RFI protection Series, Slimline Connectors retention and grounding. consists of a thermoplastic answer today’s industry housing, preloaded with Plugs preloaded with Right-angle stacked headers requirement for higher insulation displacement insulation displacement provide 52 contacts in a density in a smaller overall contacts (IDC) for fast, reli- contacts (IDC) provide fast, package only .635 [16.13] package. The present line able terminations that offer reliable and economical high, allowing parallel consists of 26 position, greater applied cost sav- terminations (board-over-board) board shielded right-angle, 26 ings. TE offers a choice of spacing of .800 [20.32]. Aesthetically designed back- position right-angle stacked termination equipment to Centerlines between the top shell kits feature easy-to-use PCB receptacle header, and meet your production connector and the bottom finger grip jackscrews to mating 26 position plug requirements. connector measure .335 secure mated connectors connectors. All header, plug [8.51] when compared to The backshell hardware kit Listed and complies with UL and backshell housings are .400 [10.16] on the standard includes a two-piece, aes- 1863, Communication made of UL 94V-0 rated .050 Series stacked headers. thetically designed, thermo- Circuit Accessories, thermoplastic. PCB headers This results in an over-all plastic cover over an inner File No. E81956 R are compatible with surface reduction of total header and outer shield and two, mount reflow solder Certified by volume, in comparison to high strength #2-56 male processes. Right-angle and Canadian Standards the standard AMPLIMITE jackscrews with insulated R stacked PCB headers fea- Association .050 Series header, of 48%, heads (easy finger grip ture con-tact footprints on File No. 1088108 and a comparative reduction caps) to secure mated .100 x .050 [2.54 x 1.27] (LR 7189A-207) in PC board area of 38%. connectors. staggered centerlines. Stacked header board The AMPLIMITE .050
Produced under a Quality The compact design of the retention and stabilization Series, Slimline family of Management System certi- right-angle header package is provided by two board- connectors offers keyed fied to ISO 9001 measures only 1.230 W x locks and four grounding coupling. This feature elimi-
A copy of the .588 D x .300 H [31.24 W x posts. In addition, an nates the problem of mis- certificate is available 14.94 D x 7.62 H] for maxi- optional rear contact shield match mating of plug and upon request mum board real estate con- is available for additional receptacle, particularly in servation. Right-angle PCB EMI/RFI protection. stacked applications. headers feature integral 30 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 ISO 9001 Certified AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Right-Angle Header, Receptacle .118 [3.00] Date Code Marked In Area Indicated .975 [24.77] .588 Position 1 [14.94] Part No. 750823-1 .300 [7.26] Material and Finish .100 1.230 Housing—UL 94V-0 rated thermo- [2.54] [31.24] plastic, black Position 26 Bracket—Zinc, plated tin or tin over copper .263 Metal-Shell—Carbon steel, plated tin [6.680] over copper .050 [1.27] Boardlocks—Copper alloy, tin plated .338 Typ. [8.59] Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on .050 mating end, tin plated on solder end, all [1.27] over nickel .188 Typ. [4.76] .600 [15.24] Notes: 1. Rear panel mounting only. 2. Female screwlocks to be used with connectors mounted to panels having a thickness of .047 [1.19]. 3. See Application Specification 114-40036 for the most up-to-date detailed panel cutout and recommended PC Board hole pattern. 4. Female screwlocks are not included with receptacles and must be ordered separately. See page 33 for screwlock kit information. Note: All part numbers are RoHS compliant. 31 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Shielded Right-Angle Shield Stacked Header, Date Code Marked In Area Indicated Receptacle .168 [4.27] .215 [5.46] 2 Plc. ±.015 .870 ±0.38 [22.10 ] .803 [20.40] Position 1 With Shielding Position 1 .635 Position 26 [16.13] 1.230 [31.24] Position 26 Without Shielding .363 [9.22] .538 .050 Material and Finish: [13.67] [1.27] Typ. Housing—UL 94V-0 rated thermo- plastic, black Bracket—Zinc, plated tin over copper Metal-Shell—Carbon steel, plated tin .050 .188 Typ. over copper [1.27] [4.76] .600 Boardlocks—Copper alloy, tin plated [15.24] Contact Shield—Phosphor bronze, plated tin Shielded Header with Rear Contact Shield Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. on mating end, tin plated on solder end, all over nickel Part Numbers No. of Std. Rcpt. without Rcpt. with 3 Positions Rear Contact Shield Rear Contact Shield 1 2 1 2 Keyed Unkeyed Keyed Unkeyed 26/26 — 5786200-1 5750821-1 5750820-1 1 Lower header unkeyed with 4-40 threaded holes, upper header keyed in keying position 1. See page 33 for keying code. 2 Both headers unkeyed with 4-40 threaded holes. 3 Receptacle includes a metal contact shield for added RFI protection to the rear of the receptacle assembly. Note: See Application Specification 114-40036 for the most up-to-date detailed panel cutout and recom- mended PC Board hole pattern. Note: All part numbers are RoHS compliant. 32 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Cable Connector, Plug Part No. 750833-1 Material and Finish: .275 Housing and Termination Covers— [6.99] UL 94V-0 rated thermoplastic, black Shell—Steel, plated bright tin over copper Contacts—Phosphor bronze, duplex .576 .975 [14.63] [24.77] plated .000030 [0.00076] min. gold on 1.170 mating end, bright tin on termination [29.72] end, all underplated nickel Bracket—Zinc, plated nickel over copper Recommended Wire Size—28 AWG 2 [0.08 mm ] with max. O.D. .032 [0.813]. PVC or polyolefin insulation. Note: Cable Connectors must be used with Backshell Kits. See page 34. Keying Code, Receptacle Keying Code, Plug Position 1 (Up) #2-56 Thread Accessories .170 [4.32] Female Screwlock Kit .142 [3.61] Material—Stainless Steel .170 Note: Female screwlocks to be used with con- [4.32] nectors mounted to panels having a thickness .390 of .047 [1.19] [9.91] #4-40 Thread Part No. Packaging Individually Packed Kit 750831-1 (2 Screwlocks per kit) *Minimum order is 510 kits. Note: All part numbers are RoHS compliant. 33 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Backshell Kits 1.745 [44.32] Material and Finish: Backshells—Copper-nickel alloy 1.250 [31.75] .330 Jackscrews—Steel, plated tin over [8.38] copper, handles covered with ABS, gray Keyed and Unkeyed Inserts—Zinc, plated tin over copper Outside Covers—ABS, gray Connector shown for illustration purposes only, must be purchased separately. .805 Cable Supplied [20.45] By Customer Must Be TE Approved Inner Shell Outer Shell 1.531 [38.89] 1.252 [31.80] .275 Plug Assembly Must Be [6.98] Purchased Separately Backshell Kits Unkeyed Kit Cable Dia. Packaging* Part No. 750850-1 Individually Packed Kit .250-.280 6.35-7.11 750850-2 Bulk Packed Kit .280-.310 750850-3 Individually Packed Kit 7.11-7.87 *Bulk packaging—100 kits per box. Note: All part numbers are RoHS compliant. 34 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Slimline Connectors, Application Tooling Discrete Wire Application Tooling To meet medium to high volume production of dis- crete wire terminations, TE offers the following tooling: The CHAMPOMATOR Model 2.5 Bench Terminating Machine— Part No. 354786-1, used in conjunction with Control Module—Part No. 852423-

, and Tie Bar—Part No. Control Module CHAMPOMATOR 1-762637-3. Part No. 852423-1 120 VAC 2.5 Machine 852423-2 100 VAC Part No. 354786-1 852423-3 230 VAC Note: CHAMPOMATOR 2.5 26 Position Machine and Control Module Tie Bar must be ordered separately by 1-762637-3 part number. Wire Setup Gauge Wire Insulation Dia. Part No. in. mm .026-.028 0.66-0.71 763382-3 .029-.031 0.74-0.79 763382-4 .032-.035 0.81-0.89 763382-5 Discrete Wire Application Tooling For low to medium volume production use the TE Arbor Tool—Part No. 58024-1 equipped with Applicator— Part No. 91291-1 and Special Locator—Part No. 543506-1. Arbor Tool Staple Insertion Kit Part No. 58024-1 Part No. 543515-1 Equipped with (For use with Miniature Applicator Cable-to-Shell Staple Applicator Part No. Frame Assembly 91291-1 Tooling (For discrete Part No. 91295-1) wire jacketed cable only) To meet medium to high volume production use TE Pneumatic Crimper— Backshell Tooling and Part No. 312522-3 equipped Cover Tooling with Die Holder Assembly— To assemble backshell into Part No. 58449-1 and Die— plastic housing use Manual Part No. 90437-1 to crimp Miniature Applicator Frame Assembly Miniature Applicator Frame outer backshells onto inner Part No. 91295-1 Assembly—Part No. 91295-1 backshells of connector kits Equipped with Cover Closing Kit equipped with Part No. and assemblies. Part No. 543508-1 543521-1. To assemble upper cover on lower For low volume use Manual cover use Part No. 91295-1 Arbor Tool—Part No. 91085-2, Pneumatic Bench Tool equipped with Part No. equipped with Backshell No. 312522-3 543522-1. Crimper Assembly Tool— (Requires Die Set Holder Part No. 856684-1. No. 58449-1) For tooling information call Tooling Assistance Center 1-800-722-1111. Note: All part numbers are RoHS compliant. 35 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded AMPLIMITE .050 Series Contact Arrangements, Performance Specifications, Technical Documents—Slimline Connectors A Position 1 Contact Arrangements C B Note: Mating face of receptacle is shown, plug is mirror image. Position No. No. of Pos. AB C 26 13 14 26 Performance Specifications Mating Cycles (Durability): 500 max. Current Rating (30°C T-Rise): 1A max., 50% loading Termination Resistance (Mated): 25 milliohms max. Insulation Resistance: 1000 megohms min. Dielectric Withstanding Voltage: 500 VAC Header Processing Temperature: +220°C max. for 3 minutes Temperature Range: –55°C to +105°C Product Specifications describe technical performance Technical Documents characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1366 Shielded AMPLIMITE .050 Series, Slimline Connectors Application Specifications describe requirements for using the product in its intended application and/or termination infor- mation. They are intended for the Packaging and Design Engineer and the Setup person. 114-40036 Shielded AMPLIMITE .050 Series, Slimline Connectors Instruction Sheets provide instructions for assembling or applying product. They are intended for Manufacturing Assembler or Operator. 408-9663 Mass Insertion Tooling–Part No. 91291-

408-6923 AMP Manual Arbor Frame–Part No. 58024-1 408-9701 Wire Termination Tooling Kit for CHAMPOMATOR 2.5 Machine–Part No. 1-762661-4 408-7777 AMP Manual Arbor Frame w/Slide–Part No. 91085-2 408-9746 Crimper Assembly–Part No. 856684-1 408-9200 Single Wire Insertion Tool–Part No. 58430-1 408-9721 Die Holder Assembly for Pneumatic Crimper– Part No. 58449-

408-9788 Die Assembly–Part No. 90437-1 408-9898 Backshell and Cover Tooling Assemblies– Part No. 543521-1 and 543522-1 Customer Manuals provide information on TE termination equipment. They are intended for Manufacturing Assemblers or Operators. 409-5786 CHAMPOMATOR 2.5 Machine 409-5791 CHAMPOMATOR 2.5 Control Module– Part No. 852423-

409-5822 Pneumatic Crimper–Part No. 312522-3 409-5843 Pneumatic Power Unit Note: All part numbers are RoHS compliant. 36 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE .050 Series Connectors, Series III AMPLIMITE .050 Series Connectors, Series III AMPLIMITE Subminiature D Connectors AMPLIMITE .050 Series Panel Mount Receptacle Assemblies for .025 [0.64] Centerline Ribbon Cable, Series III ±.006 E [±0.15] .050 Typ. [1.27] .406 [10.31] see table ±.015 Materials: .786 ±0.38 [19.96 ] H Housing and Termination Covers— ±.004 Panel Mount ±.002 G [±0.10] .201 Bracket Thermoplastic, 94V-0 rated, black ±0.05 [5.11 ] Shell—Steel, plated bright tin over copper .423 [10.74] Bracket—Zinc, plated nickel over latch ±.002 .170 copper blocks ±0.05 [4.32 ] Contacts—Phosphor bronze, duplex Termination Cover plated .000030 [0.00076] min. gold on Receptacle Housing mating end; tin on solder end; all nickel underplated .025 [0.64] Recommended wire size— ±.003 F .025 [0.64] centerline, 30 AWG [±0.08] 2 2 [0.05mm ] and 32 AWG [0.03mm ] solid or 7 strand, PVC, flat ribbon cable. Selection of compatible ribbon cable is the responsibility of the user. Dimensions No. of Gold Mating Hardware Part No. Pos. Plating EF G H 1.831 1.602 2.066 Technical Documents: N/A 15μ w/ 4-40 threaded holes 1-5390378-5 46.50 40.70 52.47 See customer drawings for 1.831 1.602 2.066 N/A 30μ w/ 4-40 threaded holes 5390378-5 Product Performance criteria. 46.50 40.70 52.47 1.831 1.602 1.664 2.066 w/ latch blocks and flash 2-5390399-5 46.50 40.70 42.27 52.47 4-40 threaded holes 50 1.831 1.602 1.664 2.066 w/ latch blocks and
Recognized under 15μ 1-5390399-5 46.50 40.70 42.27 52.47 4-40 threaded holes the Component Program 1.831 1.602 1.664 2.066 w/ latch blocks and 30μ 5390399-5 of Underwriters 46.50 40.70 42.27 52.47 4-40 threaded holes R Laboratories, Inc., 1.831 1.602 1.664 2.066 w/ latch blocks and 30μ 5390379-5 46.50 40.70 42.27 52.47 2-56 threaded holes File No. E28476 2.281 2.018 2.516 N/A 15μ w/ 4-40 threaded holes 1-5390378-7
Certified by 57.93 51.50 63.90 Canadian Standards 2.281 2.018 2.516 R N/A 30μ w/ 4-40 threaded holes 5390378-7 57.93 51.50 63.90 Association, 2.281 2.018 2.114 2.516 w/ latch blocks and File No. LR 7189 flash 2-5390399-7 57.93 51.50 53.70 63.90 4-40 threaded holes 68 2.281 2.018 2.114 2.516 w/ latch blocks and 15μ 1-5390399-7 57.93 51.50 53.70 63.90 4-40 threaded holes 2.281 2.018 2.114 2.516 w/ latch blocks and 30μ 5390399-7 57.93 51.50 53.70 63.90 4-40 threaded holes Note: Termination Tooling: Manual Arbor Press Part No. 91085-2 or Pneumatic Press Part No. 91112-3, Universal Base Tool Part No. 768338-4, and Connector Specific Kit Part No. 1490479-1. Note: All part numbers are RoHS compliant. 37 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Right-Angle Posted Connectors No. of Contact Plating Connector Style and Mating Board Post Type Contact Footprint (Mating Area/ Density Shell Finish Hardware Mounting Length Positions Solder Tails) Duplex 15 Threaded Front (0.000030 [0.00076] Plug 26 Inserts Metal-Shell, .350 Gold/Tin) .125 HD-22 and 44 Boardlocks Tin Plated [8.89] [3.18] Receptacle 62 Female (Pg. 52) Duplex 78 Screwlocks (Gold Flash/Tin) Full Duplex 9 .454 Standard .125 Metal-Shell (.000030 [0.00076] 15 [11.53] Screws .120 [3.18] With and Without Gold/Tin) 25 [3.05] Grounding Indents, 37 .545 Female Dia. Holes .220 Duplex Tin Plated 50 [13.84] Screwlocks (Gold Flash/Tin) [5.59] (Pgs. 71, 139, 155) Front .120 [3.05] Metal-Shell .318 Dia. Holes Duplex With Grounding 9 [8.08] .125 [3.18] (.000030 [0.00076] Indents, 15 .478 Threaded Dia. Holes Gold/Tin) .125 Tin Plated 25 [12.14] Inserts [3.18] Plugs (Pgs. 55-58, 37 .590 Boardlocks Duplex HD-20 and 60-63, 65-67, 131, [14.99] Female (Gold Flash/Tin) Receptacles 134, 138, 143, 150) Screwlocks .125 [3.18] Dia. Holes Duplex .318 .120 [3.05] .125 [3.18] (.000030 [0.00076] 9 All-Plastic [8.08] Dia. Holes Dia. Holes Gold/Tin) 15 .125 (Pgs. 68-70, 132, 25 [3.18] 133, 135, 136) .590 Threaded .120 [3.05] 37 [14.99] Inserts Dia. Elliptical Duplex Holes (Gold Flash/Tin) Female Boardlocks Screwlocks 38 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Right-Angle Posted Connectors Right-Angle Posted Connectors AMPLIMITE Subminiature D Connectors Right-Angle Posted Connectors (Continued)  HD-20 and HD-22 connector Section Contents Product Facts: contacts are available in HD-22 and HD-20 Contact Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  Flame retardant plating types to satisfy HD-22 and HD-20 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 thermoplastic housing different applications Plug/Receptacle Mating and Panel Mounting Specifications . . . . . . . . . . . . . . . 42 material, UL 94V-0 rated AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors  HD-22 right-angle posted  HD-20 right-angle Hybrid and Mixed Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-48 connectors are designed AMPLIMITE 2000 Subminiature D Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50 connectors are available in for high temperature HD-20 and HD-22 Slimline Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 9, 15, 25 and 37 positions applications HD-22 Right-Angle Posted Subminiature D Connectors . . . . . . . . . . . . . . . . 52, 53 (Shell Sizes 1 thru 4) in HD-20 Front Metal-Shell Right-Angle Posted Connectors  Integral fixed 4-40 threaded both plug and receptacle 318 Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-57 inserts and screwlocks are versions; some versions HD-20 Full Metal-Shell Right-Angle Posted Connectors available in both HD-20 and available in 50 position, 454 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 HD-22 connectors (Shell Size 5) HD-20 Front Metal-Shell Right-Angle Posted Connectors 478 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60, 61  Connectors are intermate-  HD-20 stacked connectors HD-20 Full Metal-Shell Right-Angle Posted Connectors able with any size 20 or 22 are available in 9/9, 15/15, 545 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 63 subminiature D connectors 25/25, and 37/37 positions HD-20 Front Metal-Shell Right-Angle Posted Connectors 590 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 65 dimensionally complying (Shell Sizes 1 thru 4) in HD-20 All-Plastic Right-Angle Posted Connectors with MIL-C-24308 receptacle over receptacle, 318 Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-68 plug over plug and HD-20 All-Plastic Right-Angle Posted Connectors combination versions 590 Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71 Right-Angle Mounting Connectors—European Standard Footprint . . . . . . . . . 72  HD-22 right-angle Right-Angle Mounting Connectors—Eurostyle Footprint . . . . . . . . . . . . . . . . . . . . 73 receptacle connectors are Standard Density Press Fit Termination, Right-Angle Mounting . . . . . . . . . . . . . 74 available in 15, 26, 44, 62 Subminiature D Connectors for Cable Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 and 78 positions (Shell Sizes 1 thru 5)  Low cost front metal-shell design compatible with full metal-shell connectors  Integral boardlock versions secure posted connectors to pc boards prior to soldering Right-Angle Stacked Connectors (Centerline-to-centerline height .750 [19.05]) No. of Contact Plating Connector Style and Mating Board Post Type Contact Footprint (Mating Area/ Density Shell Finish Hardware Mounting Length Positions Solder Tails) Receptacle over Receptacle Duplex Plug (.000030 [0.00076] over 9/9 Threaded Front .120 [3.05] Gold/Tin) Plug 15/15 See Inserts Metal-Shell, Dia. Holes (.000010 [0.00025] .125 HD-20 25/25 Customer Tin Plated Gold/Tin) [3.18] Receptacle 37/37 Drawings Female (Pgs. 144-149, 151) Boardlocks over (Std.) Screwlocks Duplex Plug (Gold Flash/Tin) Plug over Receptacle 39 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-22 and HD-20 Commercial Connectors (AMPLIMITE) Contact HD-22 Inserts Arrangements Shell Size 2 Shell Size 1 (26 Position) (15 Position) Shell Size 3 (44 Position) Shell Size 4 (62 Position) Shell Size 5 (78 Position) HD-20 Inserts Shell Size 2 Shell Size 1 (15 Position) (9 Position) Shell Size 3 (25 Position) Shell Size 4 (37 Position) Shell Size 5 Note: Mating face of plug is shown, (50 Position) receptacle is mirror-image. 40 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Right-Angle Posted Connectors Right-Angle Posted Connectors AMPLIMITE Subminiature D Connectors HD-22 and HD-20 Connectors Performance Characteristics Cable Connectors Connector Type HDP-22 HDE-20 HDP-20 Electrical Characteristics 22 AWG 20 AWG 20 AWG 2 Contact Current Rating [0.4mm ] 2 2 [0.6mm ] [0.6mm ] (One pair of contacts) Wire 3 amperes 7.5 amperes 5.0 amperes 15 milliohms 30 milliohms 15 milliohms Termination Resistance (max.) (max.) (max.) Dielectric 1000 VAC min. 1000 VAC min. 1000 VAC min. Withstanding Voltage Insulation Resistance 5000 megohms min. 5000 megohms min. 5000 megohms min. Mechanical Characteristics 3 lb. max. 3 lb. max. Contact Insertion Force N/A [13.34 N max.] [13.34 N max.] 5 lb. min. 7 lb. min. 10 lb. min. Contact Retention [22.24 N min.] [31.14 N min.] [44.48 N min.] Contact Mating Force 8 oz. max. 8 oz. max. 8 oz. max. (Per contact circuit [2.22 N max.] [2.22 N max.] [2.22 N max.] pair) Contact Unmating .75 oz. min. .75 oz. min. .75 oz. min. Force (Per contact [0.209 N min.] [0.209 N min. [0.209 N min.] circuit pair) 20 AWG—9.5 lb. 2 [0.6mm —42.3 N] 20 AWG—20 lb. 2 22 AWG—12 lb. 22 AWG—6 lb. [0.6mm —89 N] 2 2 [0.4mm —53.4 N] [0.4mm —26.7 N] 22 AWG—12 lb. 2 24 AWG—8 lb. 24 AWG—4 lb. [0.4mm —53.4 N] 2 2 [0.2mm —35.6 N] [0.2mm —17.79 N] 24 AWG—8 lb. Tensile Strength 2 26 AWG—4.5 lb. 26 AWG—2.5 lb. [0.2mm —35.6 N] 2 2 [0.15mm —20.02 N] [0.15mm —11.12 N] 26 AWG—4.5 lb. 2 28 AWG—2.7 lb. 28 AWG—2.5 lb. [0.15mm —20.02 N] 2 2 [0.08mm —12.01 N] [0.08mm —11.12 N] 28 AWG—2.7 lb. 2 30 AWG—1 lb. [0.08mm —12.01 N] 2 [0.05mm —4.45 N] .000030 [0.00076] .000030 [0.00076] .000030 [0.00076] gold—500 cycles gold—500 cycles gold—500 cycles Durability Gold Flash— Gold Flash— Gold Flash— 100 cycles 100 cycles 100 cycles Environmental Characteristics Random Random Random Vibration 20 G’s rms max. 20 G’s rms max. 20 G’s rms max. Physical Shock 50 G’s Duration 11 ms 50 G’s Duration 11 ms 50 G’s Duration 11 ms Board Mount Connectors Connector Type Connector Type HD-20 HD-20 Electrical Characteristics Mechanical Characteristics 18 AWG 6.0 amperes .000030 [0.00076] gold—500 cycles Single Contact Current Rating Durability 24 AWG 4.3 amperes Gold Flash—100 cycles (30°C Rise) Duration 11 ms 28 AWG 2.9 amperes HD-20 HD-20 15 milliohms* Without With Termination Resistance Size (max.) Grounding Grounding Indents Indents Dielectric 1000 VAC min.** Withstanding Voltage 4.5 30.0 1 Insulation Resistance 5000 megohms min. [20.02] [133.5] 7.5 33.0 2 **Stacked Connectors—30 milliohms (max.) Connector [33.4] [146.8] **Stacked Connectors—500 VAC min. Mating and 12.5 37.0 Unmating Force 3 [55.6] [164.6] (lbs. max. over [N max.]) 18.5 40.0 4 [82.3] [177.9] 25.0 44.0 5 [111.2] [195.7] 41 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Plug/Receptacle Mating and Panel Mounting Specifications ±.015 .265 Plug/Receptacle Mating The .265 [6.73] dimension ±0.381 [6.73 ] for Shell Sizes 1 and 2 is required to assure full ±.015 .256 mating of connector halves. ±0.381 [6.50 ] for Shell Sizes 3, 4 and 5 This dimension must be taken into consideration when determining the method of mounting, panel thickness, etc. Plug Receptacle (Typ.) (Typ.) Panel Mounting A ±.002 ±2 A .120 C 10° Dia.** .040 ±0.050 [3.05 ] (2 Pls.) Dia. Dia.** [1.02] Typ. (2 Pls.) Dia. D Typ. (2 Holes) J* E F ± .002 .129 ± 0.050 [3.28 ] K Radius (4 Pls.) Cutout for Rear Mount and B Short Latching Block H* Note: Cutouts are for either plug or receptacle, front or rear panel mount. Most plugs and receptacles can be mounted to a panel from either the front or rear, using a variety of accessory hardware. Posted receptacles Mounting Shell are rear panel mounted only. Dimensions Method Size Typical examples are shown Front/Rear (Pos.) A BCD E F *H* *J* K Panel below. .984 .492 .874 .437 .513 .257 .083 Front —— 24.99 12.50 22.20 11.10 13.03 6.53 2.11 1 (9) .984 .492 .806 .403 .449 .225 .550 .750 .132 Rear 24.99 12.50 20.47 10.24 11.41 5.72 13.97 19.05 3.35 1.312 .656 1.202 .601 .513 .257 .083 Front —— 33.33 16.66 30.53 15.27 13.03 6.53 2.11 2 (15) 1.312 .656 1.134 .567 .449 .225 .730 .750 .132 Rear 33.33 16.66 28.80 14.40 11.41 5.72 18.54 19.05 3.35 1.852 .926 1.743 .872 .513 .257 .083 Front —— 47.04 23.52 44.27 22.15 13.03 6.53 2.11 3 (25) 1.852 .926 1.674 .837 .449 .225 1.275 .750 .132 Rear 47.04 23.52 42.52 21.26 11.41 5.72 32.39 19.05 3.35 Typical Front-Panel Mounted 2.500 1.250 2.391 1.196 .513 .257 .083 Front —— Subminiature D Plug 63.50 31.75 60.73 30.38 13.03 6.53 2.11 4 (37) 2.500 1.250 2.326 1.163 .449 .225 1.920 .750 .132 Rear 63.50 31.75 59.08 29.54 11.41 5.72 46.05 16.13 3.35 2.406 1.203 2.297 1.149 .623 .312 .083 Front —— 61.11 30.56 58.34 29.19 15.82 7.93 2.11 5 (50) 2.406 1.203 2.218 1.109 .555 .278 1.753 .750 .132 Rear 61.11 30.56 56.34 28.17 14.10 7.06 44.52 19.05 3.35 **Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps. ±002 ±0.05 **This dimension is .190 [4.83 ] when posted connectors with fixed female screwlocks are rear-panel mounted. Typical Rear-Panel Mounted Subminiature D Receptacle 42 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Right-Angle Posted Connectors HD-20 Subminiature D Stacked PCB Connectors AMPLIMITE Subminiature D Connectors AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles Product Facts  Stacked pcb connectors save board real estate  Wide choice of configura- tions available  Front Metal-Shells for EMI/RFI shielding  Housings made of UL 94V-0 rated thermoplastic  Plug connectors have built- in grounding indents  Choice of 4-40 threaded insert or female screwlock mating hardware  Hybrid styles provide maxi- mum selectivity and permit mixing of signal speeds  Packaged in plastic trays for ease of handling  Recognized under the Component Program of AMPLIMITE HD-20  Plug over Plug in 9/9, ture front metal-shells for the Underwriters Subminiature D Stacked 15/15, 25/25 and 37/37 EMI/RFI shielding, with R Laboratories, Inc. PCB Connectors are mem- contact positions housings made of UL 94V-0 File No. 28476 bers of the complete line of approved material. The  Receptacle over Plug in  Certified by Canadian AMPLIMITE Subminiature D series offers gold plating in 9/9, 15/15, 25/25 and Standards Connector family which 30μ", 10μ" and gold flash on 37/37 contact positions Association, has been accepted by the the mating end and tin plat- R  Plug over Receptacle File No. LR 7189 electronic industry for their ing on the termination end, in a total of 9/9,15/15, rugged design and ease of with the entire contact 25/25 and 37/37 contact application. nickel underplated. See customer drawings for pcb positions layouts. Stacked connectors add Due to the versatility of the Configurations are available the advantage of reducing AMPLIMITE Hybrid and with a choice of mounting overall board real estate Mixed lines of connectors hardware—4-40 threaded normally consumed by indi- any combination with inserts and female vidual pcb connectors. The an AMPLIMITE HD-20 screwlocks. versatility of the AMPLIMITE Connector as the top con- HD-20 line enables you to nector, HD-22 High Density, Hybrid and Mixed Styles select the stacked connec- and AMPLIMITE .050 Series AMPLIMITE Hybrid and tor best suited for your spe- as the bottom connector can Mixed Stacked Connectors cific application. be provided based on your combine a variety of application requirements. AMPLIMITE HD-20 Stacked subminiature D connector Contact TE for additional Connectors, Series II offer a configurations into a single information. high degree of performance connector. This permits and a reduced cost. The mixing signal speeds with line consists of: a substantial reduction in pc  Receptacle over board real estate. Receptacle in 9/9, 15/15, All AMPLIMITE Stacked and 25/25 and 37/37 contact Mixed PCB Connectors fea- positions 43 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles (Continued) Material and Finish: ± .010 D Housing—94V-0 rated thermoplastic, [± 0.25] ± .010 .228 black ± .010 E ± 0.25 [5.80 ] [± 0.25] 4-40 Screwlock Shell—Steel, tin plated 2 Plcs. See Table Contacts: Pins—Brass Sockets—Phosphor bronze Contact Plating: ± .010 ± .015 F 1.244 .183 [± 0.25] A—Gold flash on mating end, tin on ± 0.38 [31.60 ] [4.64] 2 Plcs. solder tails with overall nickel plating Ref. underneath B—.000010 [0.00025] gold on mating end, tin on solder tails with overall nickel underplate ± .010 .318 C—.000030 [0.00076] gold on mating ± 0.25 [8.08 ] ± .016 ± .016 .125 .380 end, tin on solder tails with overall Typ. ± 0.41 ± 0.41 [3.18 ] [9.65 ] nickel underplate Boardlocks—Brass, tin plated Female Screwlocks—Brass, nickel Dimensions Upper Lower Contact Mounting Part plated D-Sub D-Sub Finish Hardware Number DE F Threaded Inserts—Brass, tin plated 1.22 .984 .750 4-40 A 1734279-1 Brackets—Zinc 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 B 1734279-2 30.95 24.99 19.05 inserts Technical Documents: 1.22 .984 .750 4-40 Product Specification C 1734279-3 30.95 24.99 19.05 inserts 9p Plug / 9p Plug 108-57517 1.22 .984 .750 4-40 A 1734280-1 See customer drawings for printed 30.95 24.99 19.05 fem s/l circuit board layouts. 1.22 .984 .750 4-40 C 1734280-3 30.95 24.99 19.05 fem s/l 1.22 .984 .750 4-40 A 1734282-1 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 9p Plug / 9p Rcpt. B 1734282-2 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 C 1734282-3 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 A 1734285-1 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 B 1734285-2 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 C 1734285-3 30.95 24.99 19.05 inserts 9p Rcpt. / 9p Rcpt. 1.22 .984 .750 4-40 A 1734286-1 30.95 24.99 19.05 fem s/l 1.22 .984 .750 4-40 B 1734286-2 30.95 24.99 19.05 fem s/l 1.22 .984 .750 4-40 C 1734286-3 30.95 24.99 19.05 fem s/l 1.22 .984 .750 4-40 A 1734207-1 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 9p Rcpt. / 9p Plug B 1734207-2 30.95 24.99 19.05 inserts 1.22 .984 .750 4-40 C 1734207-3 30.95 24.99 19.05 inserts 1.55 1.31 .750 4-40 A 1-1734279-1 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 15p Plug / 15p Plug B 1-1734279-2 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 C 1-1734279-3 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 A 1-1734282-1 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 15p Plug / 15p Rcpt. B 1-1734282-2 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 C 1-1734282-3 39.30 33.30 19.05 inserts Continued on next page Note: All part numbers are RoHS compliant. 44 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 HD-20 Subminiature D Stacked PCB Connectors HD-20 Subminiature D Stacked PCB Connectors AMPLIMITE Subminiature D Connectors AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles Dimensions Upper Lower Contact Mounting Part D-Sub D-Sub Finish Hardware Number DE F 1.55 1.31 .750 4-40 A 1-1734285-1 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 B 1-1734285-2 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 C 1-1734285-3 39.30 33.30 19.05 inserts 15p Rcpt. / 15p Rcpt. 1.55 1.31 .750 4-40 A 1-1734286-1 39.30 33.30 19.05 fem s/l 1.55 1.31 .750 4-40 B 1-1734286-2 39.30 33.30 19.05 fem s/l 1.55 1.31 .750 4-40 C 1-1734286-3 39.30 33.30 19.05 fem s/l 1.55 1.31 .750 4-40 A 1-1734207-1 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 15p Rcpt. / 15p Plug B 1-1734207-2 39.30 33.30 19.05 inserts 1.55 1.31 .750 4-40 C 1-1734207-3 39.30 33.30 19.05 inserts 2.09 1.85 .750 4-40 A 2-1734279-1 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 25p Plug / 25p Plug B 2-1734279-2 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 C 2-1734279-3 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 A 2-1734282-1 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 25p Plug / 25p Rcpt. B 2-1734282-2 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 C 2-1734282-3 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 A 2-1734285-1 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 B 2-1734285-2 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 C 2-1734285-3 53.10 47.04 19.05 inserts 25p Rcpt. / 25p Rcpt. 2.09 1.85 .750 4-40 A 2-1734286-1 53.10 47.04 19.05 fem s/l 2.09 1.85 .750 4-40 B 2-1734286-2 53.10 47.04 19.05 fem s/l 2.09 1.85 .750 4-40 C 2-1734286-3 53.10 47.04 19.05 fem s/l 2.09 1.85 .750 4-40 A 2-1734207-1 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 25p Rcpt. / 25p Plug B 2-1734207-2 53.10 47.04 19.05 inserts 2.09 1.85 .750 4-40 C 2-1734207-3 53.10 47.04 19.05 inserts 2.73 2.500 .750 4-40 A 3-1734279-1 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 37p Plug / 37p Plug B 3-1734279-2 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 C 3-1734279-3 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 A 3-1734282-1 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 37p Plug / 37p Rcpt. B 3-1734282-2 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 C 3-1734282-3 69.34 63.50 19.05 inserts Continued on next page Note: All part numbers are RoHS compliant. 45 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles (Continued) Dimensions Upper Lower Contact Mounting Part D-Sub D-Sub Finish Hardware Number DE F 2.73 2.500 .750 4-40 A 3-1734285-1 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 B 3-1734285-2 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 C 3-1734285-3 69.34 63.50 19.05 inserts 37p Rcpt. / 37p Rcpt. 2.73 2.500 .750 4-40 A 3-1734286-1 69.34 63.50 19.05 fem s/l 2.73 2.500 .750 4-40 B 3-1734286-2 69.34 63.50 19.05 fem s/l 2.73 2.500 .750 4-40 C 3-1734286-3 69.34 63.50 19.05 fem s/l 2.73 2.500 .750 4-40 A 3-1734207-1 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 37p Rcpt. / 37p Plug B 3-1734207-2 69.34 63.50 19.05 inserts 2.73 2.500 .750 4-40 C 3-1734207-3 69.34 63.50 19.05 inserts Note: All part numbers are RoHS compliant. 46 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 HD-20 Subminiature D Stacked PCB Connectors HD-20 Subminiature D Stacked PCB Connectors AMPLIMITE Subminiature D Connectors AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles HD-20 Front Metal Shell, Right-Angle AMPLIMITE Connectors Material and Finish: Housings and Pin Spacer—94V-0 rated thermoplastic, black Contacts: Sockets—Phosphor bronze or brass Contact Plating— Gold flash on mating end, tin on termination end, with entire contact nickel underplated Shell—Steel, tin plated 9 Position HD-20 Receptacle over Boardlocks—Copper alloy, plated tin 15 Position HD-22 Receptacle Bracket—Steel Part No. 1734870-1 (without Female Screwlocks) Part No. 1-1734870-1 (as shown, with Female Screwlocks) Note: All part numbers are RoHS compliant. 47 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles (Continued) HD-20 Front Metal Shell, Right-Angle Connectors Material and Finish: Housing—94V-0 rated PBT, see table Contacts—Phosphor bronze or brass HD22 Receptacle Contact Plating— Gold flash on contact area, tin on solder tail area, all over nickel underplated 15 Position HD-20 Receptacle Audio Jack—.000100 [.00254] min. over 3 Position Audio Plug tin over nickel underplate Description Part Number PC 99 1 With female screwlocks & color-coded audio 1734287-2 — 1 With color-coded audio 1-1734287-2 — 1 With color-coded audio — 1-1734287-3 1 With female screwlocks & back cover & color-coded audio — 2-1734287-3 1 With female screwlocks & color-coded audio — 3-1734287-3 1 Color coded audio: Audio line in — light blue Audio line out — lime Microphone — pink High-Rise Connectors S Material and Finish: Housing—94V-0 rated thermoplastic, burgundy Contacts—Phosphor bronze Contact Plating: A—.000010 [.000254] gold on mating area, tin on solder tails, all over nickel High-Rise 25 Position HD-20 Receptacle Dimension S Plating Code Part Number PC 99 .236 A— 2-1734024-3 6.00 Note: All part numbers are RoHS compliant. 48 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 HD-20 Subminiature D Stacked PCB Connectors AMPLIMITE 2000 Subminiature Connectors AMPLIMITE Subminiature D Connectors AMPLIMITE 2000 Subminiature D Connectors Product Facts  Flame retardant housings, rated up to 105°C  Front metal-shell design  Duplex plated gold flash or .000015 [0.00038] min. gold on mating end, tin on solder end, all over nickel underplate  With boardlocks and 4-40 threads or female screwlocks  Designed to Office Class II  9, 15 & 25 right-angle plugs and receptacles  Recognized under the Component Program of the Underwriters R Laboratories, Inc. File No. E28476 See customer drawings for circuit board layout. AMPLIMITE 2000 Subminiature D connectors represent the latest break- through in economical Subminiature D connector design. Presently available in the more popular sizes — 9-, 15- and 25-receptacles and plugs with a .318 [8.08] printed circuit board foot- print, the AMPLIMITE 2000 connector line features front metal-shell RFI/EMI protection, flame retardant housings with integral 4-40 threads, boardlocks, and duplex plated gold-over- nickel contacts. 49 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors AMPLIMITE 2000 Subminiature Connectors (Continued) HD-20 Front Metal Shell Right-Angle Connectors ± .006 .236 L #4-40 Insert ± 0.15 [6.0 ] See Table Material and Finish: ± .012 .125 Housing—94V-0 rated thermoplastic, ± .010 .492 ± 0.30 [3.2 ] black ± 0.25 [12.5 ] Shell—Steel, nickel plated ± .010 .318 Contacts: ± 0.25 [8.08 ] Pins—Brass Sockets—Phosphor bronze Contact Plating: A—Gold flash on mating end, tin on Typical Plug solder tails with overall nickel underplate B—.000015 [0.00038] gold on mating end, tin on solder tails with overall nickel underplate Shell Contact Dimension With Female With 4-40 Size Finish L Ref. Screwlocks Threaded Inserts Boardlocks—Brass, tin or tin plated A 1734351-1 1734352-1 1.210 Female Screwlocks—Brass, nickel 9 30.80 B 1734351-2 1734352-2 plated A — 1734360-1 1.540 Threaded Inserts—Brass, nickel 15 39.20 B — 1734360-2 plated A Pending Obs. Pending Obs. 2.090 25 53.10 B Pending Obs. Pending Obs. Technical Documents: Product Specification 108-57541 ± .006 .236 L ± 0.15 [6.0 ] #4-40 Screwlock See Table ± .012 .125 ± .010 ± 0.30 .492 [3.2 ] ± 0.25 [12.5 ] ± .010 .318 ± 0.25 [8.08 ] Typical Receptacle Shell Contact Dimension With Female With 4-40 Size Finish L Ref. Screwlocks Threaded Inserts A 1734354-1 1734348-1 1.210 9 30.80 B 1734354-2 1734348-2 A 1734357-1 1734355-1 1.540 15 39.20 B 1734357-2 1734355-2 A 1734349-1 1734350-1 2.090 25 53.10 B 1734349-2 1734350-2 Note: All part numbers are RoHS compliant. 50 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE 2000 Subminiature Connectors HD-20 and HD-22 Slimline Connectors AMPLIMITE Subminiature D Connectors HD-20 and HD-22 Slimline Connectors 2 Rows of Soldertails Material and Finish: Housing—94V-0 rated thermoplastic, black Shell—Low carbon steel, nickel plated Contacts—Phosphor bronze or brass 9 Position Plug Contact Plating—Gold flash on Part Number 1734340-1 mating area; .000100 [0.00254] min. tin on solder tail area; overall .000050 [0.00127] min. nickel underplate Boardlocks—Brass, tin plated over nickel underplate Threaded Inserts—Brass, nickel plated Technical Documents: Product Specification 108-57541 15 Position VESA Receptacle HD-22 Part Number 1734341-1 1 Row of Soldertails Material and Finish: Housing—94V-0 rated thermoplastic, black Shell—Low carbon steel, nickel plated Contacts—Brass Contact Plating—.000015 [0.00038] 15 Position VESA Receptacle HD-22 min. gold on mating area; .000100 Part Number 1734335-1 [0.00254] min. tin on solder tail area; overall .000050 [0.00127] min. nickel underplate Boardlocks—Brass, tin plated over nickel underplate Threaded Inserts—Brass, nickel plated Technical Documents: Product Specification 108-57541 Note: All part numbers are RoHS compliant. 51 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-22 Right-Angle Posted Subminiature D Connectors Product Facts
Flame retardant thermoplastic housing material, UL94V-0 rated
Low cost front metal shell design compatible with full metal-shell connectors
Integral boardlock versions secure connectors to pc boards prior to soldering
Contacts available in platings to satisfy different HD-22 Front Metal Shell .350 [8.89] PCB Footprint applications
Integral threaded inserts and screwlocks available
Recognized under the Component Program of Underwriters R Laboratories, Inc., File No. E28476 Receptacle Plug 52 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Right-Angle Subminiature D Connectors Right-Angle Subminiature D Connectors AMPLIMITE Subminiature D Connectors HD-22 Right-Angle Posted Subminiature D Connectors (Continued) ± .015 Material and Finish: A [± 0.38] Housing—94V-0 rated thermoplastic, ± .010 ± .008 B C black [± 0.25] [± 0.20]  VESA Std. 15-position Receptacle ± .020 ± .015 .125 Housing Material—Thermoplastic .492 ± 0.50 ± 0.38 [3.18 ] [12.50 ] 94V-O blue per VESA Std. 4-40 Insert See Table Shell—Steel, nickel plated ± .015 .350 Contacts ± 0.38 [8.89 ] ± .015 Pins—Brass .819 ± 0.38 [20.80 ] Sockets—Phosphor bronze Contact Plating— Right-Angle Plug Gold flash, .000010 [0.00025] or .000030 [0.00076] on mating end, tin on Part Numbers No. of PCB Dimensions Mounting Contact Mounting solder tails with overall nickel underplate Gold 15μ" 30μ" Hardware ABC Positions Style Flash Gold Gold Boardlocks—Brass, tin plated 1.212 .984 .582 4-40 board locks — 5749767-2 5749767-1 Female Screwlocks—Brass, nickel 30.81 24.99 14.80 inserts 15 plated 1.212 .984 .582 4-40 board locks 5749768-3 5749768-2 5749768-1 Threaded Inserts—Brass, nickel 30.81 24.99 14.80 screw locks plated 1.543 1.312 .583 4-40 26 board locks 5749769-3 5749769-2 5749769-1 39.20 33.32 14.81 inserts 2.089 1.852 .593 4-40 44 board locks 5749771-3 5749771-2 5749771-1 Technical Documents: 53.05 47.04 15.06 inserts 2.732 2.500 .593 4-40 Product Specification—108-1092 62 board locks 5749639-3 5749639-2 5749639-1 69.40 63.50 15.06 inserts Application Specification— 2.638 2.400 .693 4-40 78 board locks 5749234-3 5749234-2 — 114-13198 67.00 61.00 17.60 screw locks See customer drawings for printed ± .015 A circuit board layouts. [± 0.38] ± .010 ± .008 B C [± 0.25] [± 0.20]
Recognized under ± .020 ± .015 .125 .492 the Component Program ± 0.50 ± 0.38 [3.18 ] [12.50 ] of Underwriters R Laboratories, Inc., ± .015 .350 File No. E28476 Boardlock ± 0.38 [8.89 ] ± .015 .866 2 Plcs. ± 0.38 [22.00 ] Right-Angle Receptacle Part Numbers No. of PCB Dimensions Mounting Contact Mounting Gold 15μ" 30μ" Hardware ABC Positions Style Flash Gold Gold 1.212 .984 .630 4-40 board locks 1-1734530-1 1-1734530-2 1-1734530-3 30.81 25.00 16.00 inserts 15 1.212 .984 .630 4-40 board locks 1734530-1 1734530-2 1734530-3 30.81 25.00 16.00 screw locks 1.212 .984 .630 4-40 board locks 1734344-1 — . 2-1734344-3  30.81 25.00 16.00 inserts 15 VESA 1.212 .984 .630 4-40 Pending Pending Pending board locks 30.80 25.00 16.00 screw locks Obs. Obs. Obs. 1.543 1.311 .593 4-40 board locks 2-5748481-3 2-5748481-2 5748481-5 39.20 44.32 15.06 inserts 26 1.543 1.311 .593 4-40 board locks 2-5748481-5 2-5748481-4 5748481-6 39.20 44.32 15.06 screw locks 2.089 1.852 .583 4-40 board locks 2-5748482-4 2-5748482-3 5748482-5 53.05 47.04 14.81 inserts 44 2.089 1.852 .583 4-40 board locks — . 2-5748482-5 — . 53.05 47.04 14.81 screw locks 2.732 2.500 .583 4-40 board locks 2-5748394-4 2-5748394-3 5748394-5 69.40 63.50 14.81 inserts 62 2.732 2.500 .583 4-40 board locks 2-5748394-6 2-5748394-5 5748394-6 69.40 63.50 14.81 screw locks 2.638 2.400 .693 4-40 board locks 2-5748483-1 2-5748483-0 5748483-5 67.00 61.00 17.60 inserts 78 2.638 2.400 .693 4-40 board locks — . 2-5748483-2 5748483-6 67.00 61.00 17.60 screw locks Note: All part numbers are RoHS compliant. 53 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount Post Size—.026 [0.66] Dia. Plug ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] See Table ±.015 .494 ±0.38 [12.55 ] Typ. With Grounding Indents and Grounding Straps .026 Dia. Contact [0.66] Typ. ±.010 Grounding ±.015 .375 .125 Mating Face ±0.25 Indent ±0.15 [9.52 ] [3.18 ] With Threaded Insert Typ. Typ. Typ. D ± .015 ±.015 .318 E ± 0.381 ±0.38 [ ] [8.08 ] Typ. See Table With Fixed Female Screwlock Material and Finish: Technical Documents: Front Shell—Steel, tin plated Product Specification—108-40025 Housing—94V-0 rated thermoplastic, Application Specification— black 114-40010 Eyelets—Brass, tin plated See customer drawings for printed circuit board layouts. Threaded Inserts—Zinc Female Screwlock—Zinc
Recognized under Boardlocks—Copper alloy, tin plated the Component Program of Underwriters Pin Contacts (Posted)—Brass, R duplex plated as follows: Laboratories, Inc., A—.000030 [0.00076] gold on mating File No. E28476 end, tin on termination end, with entire
Certified by contact nickel underplated Canadian Standards B—Gold flash on mating end, tin on R Association, termination end, with entire contact nickel underplated File No. LR 7189 Plug Part Numbers Contact Without Boardlocks With Boardlocks No. of Dimensions Shell Finish Contact With With Size (Plating With With Fixed With With Fixed Positions AB D E Standard Standard Code) Threaded Female Threaded Female Mounting Mounting Inserts Screwlocks Inserts Screwlocks Holes Holes A 5747250-2 5747250-4 5747250-6 5747840-2 5747840-4 5747840-6 1.213 .984 .235 .733 19 30.81 24.99 5.97 18.62 B— 5747250-3 —— 5747840-3 5747840-5 A 5747236-2 5747236-4 5747236-6 5747841-2 5747841-4 5747841-6 1.541 1.312 .235 .733 2 15 39.14 33.33 5.97 18.62 B— 5747236-4 —— 5747841-3 — A 5747238-2 5747238-4 5747238-6 5747842-2 5747842-4 5747842-6 2.088 1.852 .230 .738 3 25 53.04 47.04 5.84 18.75 B 5747238-2 5747238-3 —— 5747842-3 5747842-5 A— 5747252-4 — 5747843-2 5747843-4 5747843-6 2.729 2.500 .230 .740 4 37 69.32 63.50 5.84 18.80 B ———— 5747843-3 — Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 54 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .318 [8.08] Board Mount Footprint .318 [8.08] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia. Receptacle ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] ±.015 .494 ±0.38 [12.55 ] With Grounding Straps See Table .026 Dia. [0.66] Typ. ±.015 .125 ±0.38 [3.18 ] Mating Face Typ. With Threaded Insert .243 [6.17] ±.015 .740 ±0.38 [18.80 ] ±.010 .375 Typ. ±0.25 [9.53 ] ±.015 .318 ±0.38 [8.08 ] With Fixed Female Screwlock Typ. See Table Material and Finish: Technical Documents: Front Shell—Steel, tin plated Product Specification—108-40025 Housing—94V-0 rated thermoplastic, Application Specification— black 114-40010 Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as fol- lows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Receptacle Part Numbers Contact Without Boardlocks With Boardlocks No. of Dimensions Shell Finish With With Contact Size (Plating With With Fixed With With Fixed Standard Standard Positions AB Code) Threaded Female Threaded Female Mounting Mounting Inserts Screwlocks Inserts Screwlocks Holes Holes A 5745781-2 5745781-4 5745781-6 5747844-2 5747844-4 5747844-6 1.213 .984 19 30.81 24.99 B— 5745781-3 —— 5747844-3 5747844-5 A 5745782-2 5745782-4 5745782-6 — 5747845-4 5747845-6 1.541 1.312 2 15 39.14 33.33 B ———— 5747845-3 5747845-5 A 5745783-2 5745783-4 5745783-6 5747846-2 5747846-4 5747846-6 2.088 1.852 3 25 53.04 47.04 B— 5745783-3 5745783-5 — 5747846-3 5747846-5 2.729 2.500 4 37 A 5745784-2 5745784-4 5745784-6 — 5747847-4 5747847-6 69.32 63.50 Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 55 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia. Plug ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] See Table ±.015 .494 ±0.38 [12.55 ] Typ. With Grounding Indents and Grounding Straps .026 Dia. Contact [0.66] Typ. ±.010 Grounding ±.015 .375 .125 Mating Face ±0.25 Indent ±0.15 [9.52 ] [3.18 ] With Threaded Insert Typ. Typ. Typ. D ± .015 ±.015 .318 E ± 0.381 ±0.38 [ ] [8.08 ] Typ. See Table With Fixed Female Screwlock Material and Finish: Plug Part Numbers Contact With Boardlocks No. of Dimensions Front Shell—Steel, tin plated Shell Finish Contact With With Fixed Size (Plating AB D E Housing—94V-0 rated thermoplastic, Positions Threaded Female Code) compatible with standard wave, vapor Inserts Screwlocks phase, and infra-red reflow (SMT) sol- A 5788792-1 5788793-1 1.213 .984 .235 .733 19 dering, black 30.81 24.99 5.97 18.62 B 5788792-2 5788793-2 Eyelets—Brass, tin plated A 5788794-1 5788795-1 2.088 1.852 .230 .738 3 25 53.04 47.04 5.84 18.75 Threaded Inserts—Zinc B 5788794-2 — Female Screwlock—Zinc Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all Boardlocks—Copper alloy, tin plated others. Pin Contacts (Posted)—Brass, 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specification—108-40025 Application Specification— 114-40010 Note: All part numbers are RoHS compliant. 56 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .318 [8.08] Board Mount Footprint .318 [8.08] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia. Receptacle ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] ±.015 .494 ±0.38 [12.55 ] With Grounding Straps See Table .026 Dia. [0.66] Typ. ±.015 .125 ±0.38 [3.18 ] Mating Face Typ. With Threaded Insert .243 [6.17] ±.015 .740 ±0.38 [18.80 ] ±.010 .375 Typ. ±0.25 [9.53 ] ±.015 .318 ±0.38 [8.08 ] With Fixed Female Screwlock Typ. See Table Material and Finish: Receptacle Part Numbers Contact Front Shell—Steel, tin plated No. of Without Boardlocks With Boardlocks Dimensions Shell Finish Contact Size (Plating With Fixed With With Fixed Housing—94V-0 rated thermoplastic, AB Positions Code) Female Threaded Female compatible with standard wave, vapor Screwlocks Inserts Screwlocks phase, and infra-red reflow (SMT) sol- A 5788803-1 5788796-1 5788797-1 1.213 .984 dering, black 19 30.81 24.99 B— 5788796-2 5788797-2 Eyelets—Brass, tin plated A— 5788798-1 5788799-1 1.541 1.312 2 15 Threaded Inserts—Zinc 39.14 33.33 B— 5788798-1 — Female Screwlock—Zinc A— 5788800-1 5788801-1 2.088 1.852 3 25 Boardlocks—Copper alloy, tin plated 53.04 47.04 B— 5788800-2 5788801-2 Socket Contacts (Posted)— 2.729 2.500 4 37 A— 5788802-1 — 69.32 63.50 Phosphor bronze, duplex plated as fol- lows: Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. A—.000030 [0.00076] gold on mating 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for end, tin on termination end, with entire all others. contact nickel underplated 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specification—108-40025 Application Specification— 114-40010 Note: All part numbers are RoHS compliant. 57 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Full Metal-Shell Right-Angle Posted Connectors 454 Mount Post Size—.025 [0.64] Sq. Receptacle ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] .112 [2.84] ±.015 .494 ±0.38 [12.55 ] Material and Finish: Shell—Steel, tin plated ±.010 ±.015 .025 Sq. Post .109 .274 Insert—94V-0 rated thermoplastic, Typ. ±0.25 ±0.38 [0.64] Typ. [2.77 ] [6.96 ] black Contacts (Posted): Pin—Brass .243 Socket—Phosphor bronze [6.17] Mating Face Contact Plating: A—.000030 [0.00076] gold on mating ±.010 .269 ±0.25 end, tin on termination end, with entire [6.83 ] ± .015 contact nickel underplated ±.015 D .454 ± 0.381 [ ] B—Gold flash on mating end, tin on ter- ±0.38 [11.53 ] ±.010 mination end, with entire contact nickel .510 ±0.25 [12.95 ] underplated .120 Dia. [3.05] Typ. +.030 [0.762] .120 Dia. E Technical Documents: -0.15 [0.381] [3.05] Typ. Product Specification—108-40025 Application Specification— 114-40013 See customer drawings for printed circuit board layouts. Contact No. of Dimensions Finish Part Shell Size Contact (Plating Number ABD E Positions Code) A 5745438-4 .125 3.18 B 5745438-3 1.213 .984 .915 19 30.81 24.99 23.24 .220 B 5745438-1 5.59 .125 A 5745439-4 3.18 1.541 1.312 915 2 15 39.14 33.33 23.24 .220 A 5745439-2 5.59 .125 A 5745440-4 3.18 2.088 1.852 .919 3 25 53.04 47.04 23.34 .220 B 5745440-1 5.59 .125 A 5745441-4 3.18 2.729 2.500 .919 4 37 69.32 63.50 23.34 .220 B— 5.59 Notes: 1. All connectors are preloaded with size 20 DF posted contacts; plugs with pin contacts and receptacles with 3. socket contacts. 2. .125 [3.18] post length is recommended for pc board thickness of .093 [2.36] max.; .220 [5.59] post length is recommended for pc board thickness of .125 [3.18] max. Note: All part numbers are RoHS compliant. 58 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .454 [11.53] Board Mount Footprint .454 [11.53] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 Full Metal-Shell Right-Angle Posted Connectors 454 Mount (Continued) Post Size—.025 [0.64] Sq. Plug ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] .112 [2.84] ±.015 .494 ±0.38 [12.55 ] Without Grounding Indents ±.010 .025 ±.015 .109 Sq. Post .274 Typ. ±0.25 [0.64] ±0.38 [2.77 ] Typ. [6.96 ] Grounding Indents Grounding Indents With Grounding Indents Mating Face C ±.010 .269 ±0.25 [6.83 ] Material and Finish: ± .015 Shell—Steel, tin plated ±.015 .454 D ± 0.381 ±.010 .510 [ ] ±0.38 [11.53 ] ±0.25 Insert—94V-0 rated thermoplastic, [12.95 ] .120 Dia. black [3.05] Typ. Contacts (Posted): Pin—Brass +.030 [0.762] .120 Dia. E -.015 [0.381] Socket—Phosphor bronze [3.05] Typ. Contact Plating: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Part Numbers Contact No. of Dimensions Finish With Shell Size Contact Technical Documents: (Plating ABCD E Grounding Positions Code) Indents Product Specification—108-40025 A 5745434-8 .125 Application Specification— 3.18 B— 1.213 .984 .235 .915 114-40013 19 30.81 24.99 5.97 23.24 .220 B— 5.59 .125 A 5745435-8 3.18 1.541 1.312 .235 .915 2 15 39.14 33.33 5.97 23.24 .220 A— 5.59 .125 A— 3.18 2.088 1.852 .230 .919 3 25 53.04 47.04 5.84 23.34 .220 B 5745436-3 5.59 .125 A 5745437-8 3.18 2.729 2.500 .230 .919 4 37 69.32 63.50 5.84 23.34 .220 B 5745437-3 5.59 Notes: 1. All connectors are preloaded with size 20 DF posted contacts; plugs with pin contacts and receptacles with 3. socket contacts. 2. .125 [3.18] post length is recommended for pc board thickness of .093 [2.36] max.; .220 [5.59] post length is recommended for pc board thickness of .125 [3.18] max. Note: All part numbers are RoHS compliant. 59 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 478 Mount Post Size—.026 [0.66] Dia. Plug ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] See Table ±.0.15 .494 ±0.381 [12.55 ] Typ. With Grounding Indents See Table and Grounding Straps .026 Dia. Contact [0.66] Typ. With Threaded Insert ±..015 .125 Grounding ±0.38 Mating Face [3.18 ] Indent Typ. Typ. D ±..015 ±.0.10 .889 .534 ±0.38 ±0.25 [22.58 ] [13.56 ] Typ. With Fixed Female Screwlock ±..015 .478 ±0.38 [12.14 ] Material and Finish: Typ. Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact Plug Part Number nickel underplated Contact With Boardlocks No. of Dimensions Shell Finish Contact With With Fixed Size (Plating AB D Positions Threaded Female Code) Technical Documents: Inserts Screwlocks 1.213 .984 .235 Product Specification—108-40025 19 A 5747848-4 — 30.81 24.99 5.97 Application Specification— 2.088 1.852 .230 3 25 A— 5747850-6 114-40010 53.04 47.04 5.84 Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. See customer drawings for 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and printed circuit board layouts. .093 [2.36] max. for all others. Notes: 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 60 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .478 [12.14] Board Mount Footprint .478 [12.14] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 478 Mount (Continued) Post Size—.026 [0.66] Dia. Receptacle ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] ±.015 .494 ±0.38 With Grounding Straps [12.55 ] See Table .026 Dia. [0.66] Typ. With Threaded Insert Mating Face .243 [6.17] ±.015 ±.015 .902 ±.010 .478 .534 ±0.38 ±0.38 [22.92 ] ±0.25 [12.14 ] [13.56 ] Typ. Typ. Typ. With Fixed Female Screwlock ±.015 .125 ±0.38 [3.18 ] Material and Finish: See Table Typ. Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating Receptacle Part Numbers end, tin on termination end, with entire Contact contact nickel underplated No. of Without Boardlocks With Boardlocks Dimensions Shell Finish Contact B—Gold flash on mating end, tin on With With Size (Plating AB Positions Threaded Threaded termination end, with entire contact Code) Inserts Inserts nickel underplated 1.213 .984 19 A 5747418-4 5747852-4 30.81 24.99 Technical Documents: Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for Product Specification—108-40025 2. all others. Application Specification— 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. 114-40010 Note: All part numbers are RoHS compliant. 61 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Full Metal-Shell Right-Angle Posted Connectors 545 Mount Post Size—.025 [0.64] Sq. Plug ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] ± .015 C ± 0.381 [ ] Without Grounding Indents .025 Sq. Post [6.35] Typ. Grounding Indents Mating Face See Table D With Grounding Indents ± .015 ±.010 ±.015 .600 .545 E ± 0.381 ±0.25 ±0.38 [ ] [15.24 ] .120 [13.84 ] Dia. Typ. [3.05] (Mount) Typ. .120 Dia. [3.05] +.030 Typ. .125 -.015 +0.76 3.18 -0.38 With 4-40 Female Screwlocks [ ] With Standard Mounting Screws Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black D Female Screwlock—Steel, zinc plated ±.015 ± .015 .545 Pin Contacts (Posted)—Brass, ±0.38 E ± 0.381 [13.84 ] [ ] duplex plated as follows: (Mount) A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated +.030 B—Gold flash on mating end, tin on .125 -.015 termination end, with entire contact +0.76 3.18 -0.38 [ ] nickel underplated With 4-40 Female Screwlocks Technical Documents: Plug Part Numbers Product Specification—108-40025 Contact Without No. of Shell Application Specification— Dimensions Finish Grounding With Grounding Indents Contact Size (Plating Indents 114-40013 Pos. ABCD E Code) With Standard With Standard With Female Mounting Screws* Mounting Screws Screwlocks See customer drawings for 1.213 .984 .494 .235 1.025 printed circuit board layouts. 19 A 5745351-2 5745351-4 5747197-4 30.81 24.99 12.55 5.99 26.04 A— 5745352-4 — 1.541 1.312 .494 .235 1.025 2 15 39.14 33.33 12.55 5.99 26.04 B 5745352-1 —— 2.088 1.852 .494 .230 1.029 3 25 A— — 5747022-2 53.04 47.04 12.55 5.84 26.14 2.729 2.500 .494 .230 1.029 4 37 A— 5745354-4 — 69.32 63.50 12.55 5.84 26.14 2.635 2.406 .605 .230 1.149 5 50 A— 5745355-4 5747497-4 66.93 61.11 15.37 5.84 29.19 *These plugs can be made available with female screwlocks, consult TE. Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .093 [2.36] max. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 62 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .545 [13.84] Board Mount Footprint .545 [13.84] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 Full Metal-Shell Right-Angle Posted Connectors 545 Mount (Continued) Post Size—.025 [0.64] Sq. Receptacle ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] ± .015 C ± 0.381 [ ] .025 Sq. Post [6.35] Typ. Mating Face .243 [6.17] With 4-40 Female Screwlocks ±.015 ±.010 .545 .600 ±0.38 ±0.25 [13.84 ] [15.24 ] .120 Dia. Typ. (Mount) [3.05] Material and Finish: Typ. Shell—Steel, tin plated .120 Dia. [3.05] Insert—94V-0 rated thermoplastic, +.030 Typ. .125 -.015 black +0.76 3.18 -0.38 [ ] Female Screwlock—Steel, zinc plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Contact Receptacle Part Numbers No. of Dimensions Shell Finish Contact Size (Plating With Standard With Female Technical Documents: Positions AB C E Code) Mounting Screws Screwlocks Product Specification—108-40025 A 5745112-2 5747020-2 1.213 .984 .494 1.033 19 Application Specification— 30.81 24.99 12.55 26.24 B— 5747020-1 114-40013 1.541 1.312 .494 1.033 2 15 A 5745113-2 5747021-2 39.14 33.33 12.55 26.24 2.088 1.852 .494 1.033 3 25 A 5745114-2 5745536-2 53.04 47.04 12.55 26.24 2.729 2.500 .494 1.033 4 37 A 5745115-2 — 69.32 63.50 12.55 26.24 A 5745116-2 5747193-2 2.635 2.406 .605 1.153 5 50 66.93 61.11 15.37 29.29 B 5745116-1 5747193-1 Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .093 [2.36] max. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 63 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 590 Mount Post Size—.026 [0.66] Dia. Plug ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] See Table ±.015 .494 ±0.38 [12.55 ] Typ. With Grounding Indents .026 Dia. Contact and Grounding Straps [0.66] Typ. Mating Face Grounding Indent Typ. D With Threaded Insert ±.010 .315 ±0.25 ± .015 [8.00 ] ±.015 .590 E ± 0.381 Typ. [ ] ±0.38 [14.99 ] Typ. See Table ±.015 .125 ±0.38 With Fixed Female Screwlock [3.18 ] Typ. Material and Finish: Technical Documents: Front Shell—Steel, tin plated Product Specification—108-40025 Housing—94V-0 rated thermoplastic, Application Specification— black 114-40010 Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Plug Part Numbers Contact No. of Without Boardlocks With Boardlocks Dimensions Shell Finish Contact Size With With With Fixed AB D E (Plating Positions Threaded Threaded Female Code) Inserts Inserts Screwlocks A 5745990-4 5747832-4 5747832-6 1.213 .984 .235 .965 19 30.81 24.99 5.97 24.51 B 5745990-3 5747832-3 — 1.541 1.312 .235 .965 2 15 A— 5747833-4 5747833-6 39.14 33.33 5.97 24.51 2.088 1.852 .230 .970 3 25 A 5745994-4 5747834-4 5747834-6 53.04 47.04 5.84 24.64 2.729 2.500 .230 .972 4 37 A— 5747835-4 5747835-6 69.32 63.50 5.84 24.69 Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 64 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .590 [14.99] Board Mount Footprint .590 [14.99] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Right-Angle Posted Connectors 590 Mount (Continued) Post Size—.026 [0.66] Dia. Receptacle ± .015 A ± 0.381 [ ] ± .010 B ± 0.254 [ ] ±.015 .494 ±0.38 [12.55 ] See Table .026 With Grounding Straps Dia. [0.66] Typ. With Threaded Insert Mating Face .243 [6.17] ±.010 .315 ±0.25 ±.015 [8.00 ] .975 ±.015 .590 ±0.38 [24.77 ] ±0.38 [14.99 ] With Fixed Female Screwlock See Table Material and Finish: ±.015 .125 ±0.38 Front Shell—Steel, tin plated [3.18 ] Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact Receptacle Part Numbers nickel underplated Contact No. of Without Boardlocks With Boardlocks Dimensions Shell Finish Contact With With Fixed With With Fixed Size AB (Plating Positions Threaded Female Threaded Female Code) Technical Documents: Inserts Screwlocks Inserts Screwlocks 1.213 .984 Product Specification—108-40025 19 A 5745988-4 5745988-6 5747836-4 5747836-6 30.81 24.99 Application Specification— 1.541 1.312 2 15 A 5745984-4 — 5747837-4 — 114-40010 39.14 33.33 A— 5745992-6 5747838-4 5747838-6 2.088 1.852 3 25 53.04 47.04 B 5745992-3 — 5747838-3 — 2.729 2.500 4 37 A 5745996-4 — 5747839-4 — 69.32 63.50 Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for 2. all others. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 65 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount Receptacle—With Boardlocks ±.015 With Threaded Insert .500 ±0.38 [12.70 ] Typ. With Threaded Insert ±.015 .473 ±0.38 [12.01 ] ±.015 .243 A [±0.381] [6.17] ±.010 B [±0.254] See Table ±.015 .452 ±.010 .395 ±0.38 [11.48 ] ±0.25 [10.03 ] ±.020 .125 With Fixed Female Screwlock ±0.51 Boardlock [3.18 ] 2 Plc. Typ. Material and Finish: Mating Face Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated ±.015 .375 ±0.381 Threaded Inserts—Zinc [9.52 ] Typ. Female Screwlock—Zinc Boardlock—Copper alloy, tin plated Position 1 Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specification—108-1226 Application Specification— 114-40027 Part Numbers Contact No. of Dimensions Shell Finish With With Fixed Contact See customer drawings for printed Size (Plating AB Threaded Female Positions Code) circuit board layouts. Inserts Screwlocks 1.222 .984 19 A— 5748979-1 31.04 24.99 2.090 1.852 3 25 A 5748901-1 5748981-1 53.09 47.04 Consult TE for availability. Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 66 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .318 [8.08] Board Mount Footprint .318 [8.08] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount (Continued) Plug ±.015 .500 ±0.38 [12.70 ] Typ. ±.015 .473 ±0.38 [12.01 ] ± .015 .236 A ± 0.381 [ ] [5.99] ± .010 #4-40 Threaded With Threaded Insert B ± 0.254 [ ] Insert, 2 Plc. Material and Finish: ±.015 .452 ±.010 .395 ±0.38 [11.48 ] Housing—94V-0 rated thermoplastic, ±0.25 [10.03 ] black Eyelets—Brass, tin plated ±.020 .125 ±0.51 [3.18 ] Threaded Inserts—Zinc Boardlock 2 Plc. Boardlock—Copper alloy, tin plated See Table Pin Contacts (Posted)—Copper alloy, duplex plated as follows: A—.000030 [0.00076] gold on mating Mating Face end, tin on termination end, with entire contact nickel underplated B—.000010 [0.00025] min. gold on ±.015 .375 mating end, tin on termination end, with ±0.38 [9.521 ] entire contact nickel underplated Typ. Position 1 Technical Documents: Product Specification—108-1226 Application Specification— 114-40027 See customer drawings for printed circuit board layouts. Part Numbers Contact No. of Dimensions With Threaded Inserts Shell Finish Contact Size (Plating AB With Without Positions Code) Boardlocks Boardlocks 1.550 1.312 2 15 A 5748904-1 — 39.37 33.32 2.090 1.852 3 25 B— 5748865-3 53.09 47.04 Consult TE for availability. Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 67 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia. Receptacle—Without Boardlocks ±.015 A [±0.381] ±.010 B [±0.254] #4-40 Threaded Insert 2 Plc. ±.015 .452 ±0.38 [11.48 ] With Standard Mounting Holes .026 Dia. Post [0.66] Typ. With Threaded Insert Mating Face .243 [6.17] ±0.15 ±.015 .740 .375 ±.015 .318 ±0.381 ±0.38 [18.80 ] [9.53 ] ±0.38 [8.07 ] Typ. With Fixed Female Screwlock .062 R +.020 [1.58] .125 -.015 Typ. +0.76 3.18 -0.51 [ ] Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Zinc, chromate coated Female Screwlocks—Zinc, chromate coated Socket Contacts (Posted)— Phosphor bronze, duplex plated as fol- lows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire Part Numbers Contact contact nickel underplated No. of With Dimensions Shell Finish With With Fixed Contact .125 [3.18] B—Gold flash on mating end, tin on Size (Plating Threaded Female AB Positions Mounting termination end, with entire contact Code) Inserts Screwlocks Holes nickel underplated A 5745394-2 5745395-2 — 1.213 .984 19 30.81 24.99 B— — 5745131-1 A— 5745396-2 5745396-2 1.541 1.312 Technical Documents: 2 15 39.14 33.32 B— — — Product Specification—108-40025 A 5745392-2 5745397-2 5745132-2 2.088 1.852 3 25 Application Specification— 53.04 47.04 B— — — 114-40015 Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .093 [2.36]. See customer drawings for printed 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. circuit board layouts. Note: All part numbers are RoHS compliant. 68 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .318 [8.08] Board Mount Footprint .590 [14.99] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount Receptacle—With Boardlocks ±.015 .440 ±0.38 [11.18 ] Typ. ±.015 .243 A [±0.381] [6.17] ±.010 ±.015 .745 B [±0.254] ±0.38 See Table [18.92 ] With Threaded Insert ±.015 ±.010 .452 .395 ±0.38 ±0.25 [11.48 ] [10.03 ] ±.020 .125 Boardlock ±0.51 [3.18 ] 2 Plc. Typ. With Fixed Female Screwlock Material and Finish: Housing—94V-0 rated thermoplastic, Mating Face black Eyelets—Brass, tin plated Threaded Inserts—Zinc ±.015 .315 ±0.381 [8.00 ] Female Screwlock—Zinc Typ. Boardlock—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating Position 1 end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Part Numbers Contact Technical Documents: No. of Dimensions Finish Shell With With Fixed Contact (Plating Size Product Specification—108-1226 AB Threaded Female Positions Code) Inserts Screwlocks Application Specification— 1.213 .984 114-40027 19 B 5748907-2 — 30.81 24.99 2.088 1.852 3 25 A 5748909-1 5748989-1 53.04 47.04 See customer drawings for printed circuit board layouts. Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 69 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount (Continued) Post Size—.026 [0.66] Dia. Receptacle—Without Boardlocks ±.015 A [±0.381] ±.010 B [±0.254] ±.015 .452 ±0.38 [11.48 ] See Table .026 Dia. Post [0.66] Typ. With Threaded Insert Mating Face .243 [6.17] ±.015 With Female Screwlock .972 .530 ±0.38 ±.015 [24.69 ] .590 [13.46] ±0.38 [14.99 ] Typ. See note 4 .125 Dia. [3.18] 2 Holes Material and Finish: Housing—94V-0 rated thermoplastic, +.020 .125 -.015 black +0.76 [3.18 -0.51 ] Threaded Inserts—Zinc, chromate coated Female Screwlocks—Zinc, chromate coated Socket Contacts (Posted)—Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated Part Numbers Contact B—Gold flash on mating end, tin on No. of Dimensions With Shell Finish With With Fixed Contact termination end, with entire contact .125 [3.18] Size (Plating AB Threaded Female Positions Mounting nickel underplated Code) Inserts Screwlocks Holes A 5747459-4 5747459-6 5747459-2 1.213 .984 19 30.81 24.99 B 5747459-3 5747459-5 5747459-1 Technical Documents: A 5747460-4 5748948-1 5747460-2 1.541 1.312 Product Specification—108-40025 2 15 39.14 33.32 B 5747460-3 5747460-5 5747460-1 Application Specification— A 5747461-4 5747461-6 5747461-2 2.088 1.852 114-40015 3 25 53.04 47.04 B 5747461-3 5747461-5 5747461-1 2.729 2.500 4 37 A 5747462-4 5747462-6 5747462-2 See customer drawings for printed 69.32 63.50 circuit board layouts. A— — 5206973-1 2.635 2.406 5 50 66.93 61.11 B— — 5206973-2 Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .093 [2.36] max. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. 4. Dimension is 1.120 [28.45] for size 5 d-subs. Note: All part numbers are RoHS compliant. 70 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 .590 [14.99] Board Mount Footprint .590 [14.99] Board Mount Footprint AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount (Continued) Post Size—.026 [0.66] Dia. Plug—Without Boardlocks ±.015 A [±0.381] ±.010 B [±0.254] ±.015 .452 ±0.38 [11.48 ] See Table .026 Dia. Post [0.66] Typ. With Threaded Insert Mating Face ±.006 .230 ±0.15 [5.84 ] ±.015 ±.015 ±.015 .968 .530 .590 ±0.381 ±0.38 ±0.38 [24.59 ] [13.46 ] [14.99 ] With Female Screwlocks See note 4 .125 Dia. [3.18] 2 Holes +.020 .125 -.015 Material and Finish: +0.76 [3.18 -0.51 ] Housing—94V-0 rated thermoplastic, black Threaded Inserts—Zinc, chromate coated Female Screwlocks—Zinc, chromate coated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on Part Numbers Contact termination end, with entire contact No. of Dimensions With Shell Finish With With Fixed Contact nickel underplated .125 [3.18] Size (Plating AB Threaded Female Positions Mounting Code) Inserts Screwlocks Holes A 5747467-4 — 5747467-2 1.213 .984 Technical Documents: 19 30.81 24.99 B— — 5747467-1 Product Specification—108-40025 1.541 1.312 2 15 A 5748872-1 5748952-1 5747468-2 Application Specification— 39.14 33.32 114-40015 A 5748873-1 5748953-1 5748826-1 2.090 1.852 3 25 53.09 47.04 B— — 5748826-2 2.729 2.500 See customer drawings for printed 4 37 A— — 5747470-2 69.32 63.50 circuit board layouts. A— — 5206971-1 2.635 2.406 5 50 66.93 61.11 B— — 5206971-2 Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .093 [2.36] max. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. 4. Dimension is 1.115 [28.32] for size 5 d-subs, GPL244. Note: All part numbers are RoHS compliant. 71 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Right-Angle Mounting Connectors — European Standard Footprint Material and Finish: Plug with Boardlocks — Solder Termination Front Shell—Steel, tin plated No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Housing—Black glass-filled polyester 9 338168-2 1-338168-2 3-338168-2 2-338168-2 4-338168-2 Flammability—UL 94V-0 15 338169-2 1-338169-2 3-338169-2 2-338169-2 4-338169-2 25 338170-2 1-338170-2 3-338170-2 2-338170-2 4-338170-2 Contact Material— Pin—Phosphor bronze 37 338171-2 1-338171-2 3-338171-2 2-338171-2 4-338171-2 Socket—Phosphor bronze Contact Area Plating—0.76μm Gold Current Rating—6A max. Insulation Resistance— Socket with Boardlocks — Solder Termination 5000 MΩ min. No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Dielectric Strength—1000V AC min. 9 106505-2 1-106505-2 3-106505-2 2-106505-2 4-106505-2 Temperature Rating— 15 106506-2 1-106506-2 3-106506-2 2-106506-2 4-106506-2 –55°C to +105°C 25 106507-2 1-106507-2 3-106507-2 2-106507-2 4-106507-2 37 106508-2 1-106508-2 3-106508-2 2-106508-2 4-106508-2 Plug without Boardlocks — Solder Termination No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks 9 5-338168-2 6-338168-2 8-338168-2 7-338168-2 9-338168-2 15 5-338169-2 6-338169-2 8-338169-2 7-338169-2 9-338169-2 25 5-338170-2 6-338170-2 8-338170-2 7-338170-2 9-338170-2 37 5-338171-2 6-338171-2 8-338171-2 7-338171-2 9-338171-2 Socket without Boardlocks — Solder Termination No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks 9 5-106505-2 6-106505-2 8-106505-2 7-106505-2 9-106505-2 15 5-106506-2 6-106506-2 8-106506-2 7-106506-2 9-106506-2 25 5-106507-2 6-106507-2 8-106507-2 7-106507-2 9-106507-2 37 5-106508-2 6-106508-2 8-106508-2 7-106508-2 9-106508-2 Note: All part numbers are RoHS compliant. 72 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Right-Angle Mounting Connectors Right-Angle Mounting Connectors AMPLIMITE Subminiature D Connectors Right-Angle Mounting Connectors — Eurostyle Footprint Material and Finish: Plug with Boardlocks — Solder Termination Front Shell—Steel, tin plated No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Housing—Grey thermoplastic PBTP 9 5-1393480-9 8-1393480-5 1393481-5 7-1393480-4 9-1393480-4 Flammability—UL 94V-0 15 6-1393480-0 8-1393480-6 3-1392010-3 7-1393480-5 9-1393480-5 25 On Enquiry 8-1393480-7 1393481-6 7-1393480-6 9-1393480-6 Contact Material— Pin—Copper alloy 37 On Enquiry 8-1393480-8 3-1392010-4 7-1393480-7 On Enquiry Socket—Copper alloy Contact Area Plating—Nickel/Gold (>250 mating cycles) Current Rating—2.2A Socket with Boardlocks — Solder Termination Insulation Resistance— No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks 5000 MΩ min. 9 5-1393480-5 8-1393480-1 9-1393480-9 6-1393480-7 9-1393480-0 Dielectric Strength—1000V AC 15 5-1393480-6 8-1393480-2 1393481-1 6-1393480-8 9-1393480-1 Temperature Rating— 25 5-1393480-7 8-1393480-3 1393481-2 6-1393480-9 9-1393480-2 –55°C to +125°C 37 On Enquiry 8-1393480-4 3-1392010-7 7-1393480-0 On Enquiry Plug without Boardlocks — Solder Termination No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks 9 2-1393480-1 4-1393480-0 5-1393480-2 3-1393480-2 On Enquiry 15 2-1393480-2 4-1393480-1 5-1393480-3 3-1393480-3 On Enquiry 25 2-1393480-3 4-1393480-2 5-1393480-4 2-1392010-8 On Enquiry 37 2-1393480-4 4-1393480-3 3-1392010-5 3-1392010-6 On Enquiry Socket without Boardlocks — Solder Termination No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks 9 1-1393480-7 3-1393480-6 4-1393480-7 2-1393480-8 On Enquiry 15 1-1393480-8 3-1393480-7 4-1393480-8 2-1393480-9 On Enquiry 25 1-1393480-9 3-1393480-8 4-1393480-9 3-1393480-0 On Enquiry 37 2-1393480-0 3-1393480-9 5-1393480-0 3-1392010-8 On Enquiry Note: All part numbers are RoHS compliant. 73 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Standard Density Press Fit Termination, Right-Angle Mounting — European Standard Footprint Material and Finish: Plug with Boardlocks — Press Fit Termination Front Shell—Steel, tin plated No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Housing—Black thermoplastic 9— 3-1393481-2 3-1393481-8 2-1393481-5 On Enquiry PBTP/PPS 15 — 3-1393481-3 3-1393481-9 2-1393481-6 On Enquiry Flammability—UL 94V-0 25 — 3-1393481-4 2-1393497-7 2-1393481-7 On Enquiry Contact Material— 37 — 2-1392010-7 4-1393481-0 2-1393481-8 On Enquiry Pin—Copper alloy Socket—Copper alloy Contact Area Plating—Nickel/Gold (>250 mating cycles) Socket with Boardlocks — Press Fit Termination Current Rating—2.2A No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Insulation Resistance— 9— 2-1393481-9 3-1393481-6 2-1393481-1 On Enquiry 5000 MΩ min. 15 — 3-1393481-0 2-1393497-4 2-1393481-2 On Enquiry Dielectric Strength—1000V AC 25 — 3-1393481-1 2-1393497-5 2-1393481-3 On Enquiry Temperature Rating— 37 — 2-1392010-6 2-1393497-6 2-1393481-4 On Enquiry –55°C to +125°C Standard Density Press Fit Termination, Right-Angle Mounting — Eurostyle Footprint Material and Finish: Plug with Boardlocks — Press Fit Termination Front Shell—Steel, tin plated No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Housing—Black thermoplastic 9— On Enquiry 3-1393482-0 1-1393482-4 2-1393482-1 PBTP/PPS 15 — On Enquiry 3-1393482-2 3-1393497-0 4-1483489-2 Flammability—UL 94V-0 25 — On Enquiry 3-1393482-4 1-1393482-5 On Enquiry Contact Material— 37 — On Enquiry 3-1393482-5 3-1393497-1 On Enquiry Pin—Copper alloy Socket—Copper alloy Contact Area Plating—Nickel/Gold (>250 mating cycles) Socket with Boardlocks — Press Fit Termination Current Rating—2.2A No of Ways 3mm Hole 4-40 Inserts 4-40 Screwlocks M3 Inserts M3 Screwlocks Insulation Resistance— 9— 1-1393482-6 2-1393482-2 1-1393482-2 2-1393482-0 5000 MΩ min. 15 — 1-1393482-8 2-1393482-4 1-1393482-3 On Enquiry Dielectric Strength—1000V AC 25 — 3-1392010-9 2-1393482-6 9-1393487-2 On Enquiry Temperature Rating— 37 — 4-1392010-0 2-1393482-8 2-1393497-9 On Enquiry –55°C to +125°C Note: All part numbers are RoHS compliant. 74 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Standard Density Press Fit Termination, Right-Angle Mounting Subminiature D Connectors for Cable Mounting AMPLIMITE Subminiature D Connectors Subminiature D Connectors for Cable Mounting This guide illustrates Please refer to our general tor styles, plating options the preferred range of catalogs or our website and performance levels. Subminiature D Connectors www.te.com for details of for cable mounting. additional ranges, connec- Standard Density Crimp Termination Connector Housings Material and Finish: Front Shell—Steel, tin plated Housing—Black glass-filled thermo- plastic Plug Connector Housing Socket Connector Housing Flammability—UL 94V-0 Current Rating—3.7A max. No of Ways Part Number No of Ways Part Number Insulation Resistance— 9 167292-1 9 164531-4 5000 MΩ min. 15 167293-1 15 164532-4 Dielectric Strength—1000V AC min. 25 167294-1 25 164533-4 37 167295-1 37 164534-4 Temperature Rating— –55°C to +105°C 50 167296-1 50 164535-4 Application Tooling Crimp Contacts (1) Reel of 12500 Contacts Use applicator Part Number 1238049 with suitable press. (2) Reel of 500 Contacts Material and Finish: Use Mini Reel-Fed CERTI-LOK (Hand tools for applying and/or Contact Material— extracting electrical connectors) Male Contact for Plug Connector Housing Pin—Brass Part Number 169424-1 Socket—Phosphor bronze Wire Reel of 12500 Reel of 500 Bag of 100 Loose (3) Loose Piece Contacts Size Contacts (1) Contacts (2) Contacts (3) Contact Area Plating—0.76μm Gold 20-24 AWG 166053-1 5-166053-1 166293-1 Premium: Use CERTI-CRIMP II Additional contacts on page 105 (Hand compression electrical 24-28 AWG 166054-1 5-166054-1 166294-1 connector crimping tools) — Part Number 91503-1 Female Contact for Socket Connector Housing Commercial: Use SDE die — Wire Reel of 12500 Reel of 500 Bag of 100 Loose Part Number 58448-2 with Size Contacts (1) Contacts (2) Contacts (3) suitable ancillary equipment 20-24 AWG 166051-1 5-166051-1 166291-1 Insertion / Extraction Tool 24-28 AWG 166052-1 5-166052-1 166292-1 Use Part Number 1579007-9 Standard Density Solder Cup Termination Industrial Material and Finish: Front Shell—Steel, tin plated Housing—Grey thermoplastic PBTP Flammability—UL 94V-0 Contact Material—Copper alloy Contact Area Plating— Plug Connector Socket Connector Nickel/Pd/Gold (>250 mating cycles) No of Ways Part Number No of Ways Part Number Current Rating—3A 9 3-1393483-8 9 4-1393483-7 Insulation Resistance— 15 3-1393483-9 15 4-1393483-8 5000 MΩ min. 25 4-1393483-0 25 4-1393483-9 Dielectric Strength—1000V AC min. 37 4-1393483-1 37 5-1393483-0 Temperature Rating— –55°C to +125°C Note: All part numbers are RoHS compliant. 75 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Straight Posted Connectors Product Selection Guide No. of Contact Plating Connector Post Style and Mating Post Type Contact (Mating Area/ Profile Density Style Shell Finish Hardware Length Positions Solder Tails) Duplex HD-20 Full Metal-Shell .120 9 (.000030 [0.00076] .125 With and [3.05] 15 Gold/Tin) [3.18] Without Grounding Dia. Holes 25 High Indents, 37 Duplex .188 Tin Plated Clinch 50 (Gold Flash/ [4.78] (pgs. 78 and 79) Nuts Tin) .120 .125 [.318] Duplex [3.18] Dia. Holes (.000030 [0.00076] Front Metal-Shell 9 Gold/Tin) With and Without 15 .170 Threaded Inserts Plugs Medium Grounding Indents 25 [4.32] and Straight Retention Inserts Duplex (pgs. 80 and 81) 37 Receptacles (Gold Flash/ .250 Female Tin) [6.35] Screwlocks .120 .125 [3.05] Duplex [3.18] 9 Dia. Holes (.000030 [0.00076] 15 Gold/Tin) All-Plastic .170 25 Threaded Medium (pgs. 82-85) [4.32] 37 Inserts Duplex 50 (Gold Flash/ .250 Female Tin) [6.35] Screwlocks .120 ACTION PIN [3.05] Duplex 9 Dia. Holes (.00030 [0.00076] Plugs Front Metal-Shell 15 Gold/Tin) .228 and Tin Plated 25 Threaded Medium [5.79] Receptacles (pgs. 87 and 88) 37 Inserts Duplex Female (Gold/Tin) Screwlocks .120 [3.05] Duplex 9 Dia. Holes (.000030 [0.00076] 15 Gold Flash/Tin) All-Plastic .228 Receptacles 25 Threaded Low/High (pg. 89) [5.79] 37 Inserts Duplex 50 (.000010 [0.000254] Female Gold Flash/Tin) Screwlocks .120 Duplex HD-22 [3.05] (.000030 [0.00076] Front Metal-Shell 15 Dia. Holes Gold/Tin) Plugs With 26 Duplex .125 and Straight Grounding Indents, 44 Threaded Medium (.000015 [0.00038] [3.18] Receptacles Nickel Plated 62 Inserts Gold/Tin) (pg. 86) 78 Female Duplex Screwlocks (Gold Flash/Tin) 76 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 Straight Posted Connectors (Continued)
Various straight posted Section Contents Product Facts connectors offer a choice
Flame retardant thermo- Straight Posted Connectors of through-holes, 4-40 plastic housing material, UL HD-20 Full Metal-Shell threaded inserts or 4-40 94V-0 rated Straight Posted Connectors .................................78, 79 fixed female screwlocks HD-20 Front Metal-Shell
HD-20 straight posted
Choice of contact platings Straight Posted Connectors .................................80, 81 connectors are available
Integral boardlock feature HD-20 All-Plastic Straight Posted Connectors .........82-85 in 9, 15, 25, 37 and 50 secures connector to pc HD-22 Subminiature D Connectors ...............................86 positions (Shell Sizes board prior to soldering HD-20 Front Metal-Shell Straight Posted 1 thru 5) Connectors with ACTION PIN Contacts...............87, 88
Connectors are intermate-
HD-20 straight posted con- HD-20 All-Plastic Straight Posted Connectors able with any size 20 or 22 nectors in Full Metal-Shell, with ACTION PIN Contacts ........................................89 subminiature D connectors Front Metal-Shell and dimensionally complying All-Plastic versions with MIL-C-24308
HD-20 connectors with
Recognized under ACTION PIN contacts are the Component Program available in low, medium of Underwriters and high profiles with Laboratories Inc., integral standoffs R File No. E28476
ACTION PIN contact connec-
CSA Certified, tors for both .093 [2.36] and R File No. LR 16455 .062 [1.58] min. thick pc HD-20 Products board application 77 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Full Metal-Shell Straight Posted Connectors Plug ±.015 A [±0.381] ±.010 B [±0.254] .120 Dia. [3.05] Typ. ±.015 C [±0.381] Without Grounding Indents Mating Face ±.006 .230 ±0.15 ±.010 [5.84 ] .426 ±.015 ±0.25 .689 [10.82 ] ±0.38 [17.50 ] ±.030 D [±0.762] With Grounding Indents .025 Sq. Post [0.64] Typ. Material and Finish: Shell—Steel, tin plated See customer drawings for pcb layouts. Insert—94V-0 rated thermoplastic, black Pin Contacts (Posted)—Brass, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated Plug Part Numbers Contact Technical Documents: No. of Dimensions Shell Finish Without With With Contact Size (Plating AB C *D* Grounding Grounding Clinch Product Specification—108-40025 Positions Code) Indents Indents Nuts A— 5745410-1 5749014-1 .125 3.18 B 5745182-2 —— 1.213 .984 .494 19 30.81 24.99 12.55 .188 A— 5745410-7 — 4.78 1.541 1.312 .494 .125 2 15 A— 5745411-1 — 39.14 33.33 12.55 3.18 A— 5745412-1 5745959-1 .125 3.18 B 5745186-2 —— 2.088 1.852 .494 3 25 53.04 47.04 12.55 .188 A— 5745412-7 — 4.78 2.729 2.500 .494 .125 4 37 A— 5745413-1 — 69.32 63.50 12.55 3.18 .125 A— 5745414-1 — 3.18 2.635 2.406 .605 5 50 66.93 61.11 15.37 .188 A— 5745414-7 — 4.78 *.125 [3.18] post length is for recommended pc board thickness of .062-.093 [1.58-2.36] max.; .188 [4.78] post length is for recommended pc board thickness of .125 [3.18]. Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. Special loading of contacts can be arranged upon request. 3. Longer post lengths available, consult TE. Note: All part numbers are RoHS compliant. 78 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 Full Metal-Shell Straight Posted Connectors (Continued) Receptacle ±.015 A [±0.381] ±.010 B [±0.254] See Table ±.015 C [±0.381] Mating Face .243 ±.015 [6.17] .429 ±.015 ±0.38 .696 [10.90 ] ±0.38 [17.68 ] ±.030 D [±0.762] With Clinch Nuts .025 Sq. Post [0.64] Typ. Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, See customer drawings for pcb layouts. black Clinch Nuts—Steel, zinc plated Socket Contacts (Posted)— Phosphor bronze, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated Receptacle Part Numbers Contact No. of With Dimensions Shell Finish With Contact .120 [3.05] Size (Plating Clinch AB C *D* Technical Documents: Positions Mounting Code) Nuts Holes Product Specification—108-40025 A 5745183-1 5747190-2 .125 3.18 B 5745183-2 5747190-1 1.213 .984 .494 19 30.81 24.99 12.55 A 5745183-7 5747190-4 .188 4.78 B— — A 5745185-1 5745820-1 .125 3.18 B— 5745820-2 1.541 1.312 .494 2 15 39.14 33.33 12.55 .188 A 5745185-7 — 4.78 A 5745187-1 5745886-1 .125 3.18 B— 5745886-2 2.088 1.852 .494 3 25 53.04 47.04 12.55 A 5745187-7 — .188 4.78 B 5745187-8 — .125 A 5745189-1 5747315-1 3.18 2.729 2.500 .494 4 37 69.32 63.50 12.55 .188 A 5745189-7 — 4.78 .125 A 5745191-1 5747302-1 3.18 2.635 2.406 .605 5 50 66.93 61.11 15.37 .188 A 5745191-7 — 4.78 *.125 [3.18] post length is for recommended pc board thickness of .062-.093 [1.58-2.36] max.; .188 [4.78] post length is for recommended pc board thickness of .093-.125 [2.36-3.18]. Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. Special loading of contacts can be arranged upon request. 3. Longer post lengths available, consult TE. Note: All part numbers are RoHS compliant. 79 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Straight Posted Connectors Plug See Table ±.015 .494 ±0.38 [12.55 ] ±.010 With Grounding Indents B [±0.254] ±.015 A [±0.381] With Threaded Insert Mating Face ±.010 .236 ±0.25 ±.006 [5.99 ] .230 ±0.15 [5.84 ] With Fixed Female Screwlock +.020 [0.508] C -.015 [0.381] .026 Dia. [0.66] Typ. See customer drawings for pcb layouts. With Retention Technical Documents: Material and Finish: Product Specification—108-40025 Shell—Steel, tin plated Application Specification— Housing—94V-0 rated thermoplastic, 114-40023 black Threaded Inserts—Brass, unplated Female Screwlocks—Zinc Pin Contacts (Posted)—Brass, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated Plug Part Numbers Contact No. of Dimensions With With With Shell Finish Contact Standard With 4-40 Retention With Fixed Retention Size (Plating AB *C* Positions Mounting Threaded 4-40 Inserts Female 4-40 Screwlocks Code) Holes Inserts (for .062 [1.58] PCB) Screwlocks (for .062 [1.58] PCB) A 5747871-2 5747871-8 2-5748003-0 1-5747871-4 — .125 3.18 B— — — 1-5747871-3 — 1.213 .984 19 30.81 24.99 .170 A 5747871-4 —— 1-5747871-6 — 4.32 .125 A— 5747872-8 —— 5748026-1 3.18 1.541 1.312 2 15 39.14 33.33 .170 A 5747872-4 —— 1-5747872-6 — 4.32 A 5745968-2 5745968-8 2-5747704-0 1-5745968-4 5748027-1 .125 3.18 B— 5745968-7 — 1-5745968-3 — 2.090 1.852 3 25 53.09 47.04 A 5745968-4 —— 1-5745968-6 — .170 4.32 B— — — 1-5745968-5 — 2.732 2.500 .125 4 37 A 5747375-2 5747375-8 —— 5787686-1 69.39 63.50 3.18 *.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. ±.002 ±0.0508 Notes: 3. PC board hole size is .121 [3.07 ] for all retention inserts and screwlocks. Note: All part numbers are RoHS compliant. 80 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Straight Posted Connectors (Continued) Receptacle See Table ±.015 .494 ±0.38 [12.55 ] ±.010 With Standard B [±0.254] Mounting Holes ±.015 A [±0.381] Mating Face With Threaded Insert .243 +.020 [0.508] [6.17] C -.015 [+0.381] ±.010 .236 ±0.25 [5.99 ] Typ. With Fixed Female Screwlock .026 Dia. [0.66] Typ. See customer drawings for pcb layouts. With Retention Socket Contacts (Posted)— Material and Finish: Technical Documents: Phosphor bronze, plated as follows: Shell—Steel, tin plated Product Specification—108-40025 A—.000030 [0.00076] gold on mating Housing—94V-0 rated thermoplastic, Application Specification— end, tin on termination end, with entire black 114-40023 contact .000050 [0.00127] (min.) nickel Threaded Inserts—Brass, unplated underplated B—Gold flash on mating end, tin on Female Screwlocks—Zinc termination end, with entire contact .000050 [0.00127] (min.) nickel underplated Receptacle Part Numbers Contact No. of With With With Dimensions Shell Finish With 4-40 With Fixed Contact Retention Standard Retention Size (Plating AB *C* Threaded Female Positions 4-40 Screwlocks Mounting 4-40 Inserts Code) Inserts Screwlocks Holes (for .062 [1.58] PCB) (for .062 [1.58] PCB) A 5747150-2 5747150-8 2-5747706-0 1-5747150-4 5750678-1 .125 3.18 B— 5747150-7 — 1-5747150-3 — 1.216 .984 19 30.89 24.99 A 5747150-4 —— 1-5747150-6 — .170 4.32 B— 5747150-9 —— — A 5747299-2 5747299-8 2-5747707-0 1-5747299-4 5787683-1 .125 3.18 B— 5747299-7 —— — 1.541 1.312 2 15 39.14 33.33 .170 — A 5747299-4 —— 1-5747299-6 4.32 A 5745967-2 5745967-8 2-5747708-0 1-5745967-4 5748612-1 .125 3.18 B— 5745967-7 1-5745967-0 —— 2.090 1.852 3 25 53.09 47.04 A 5745967-4 1-5745967-0 — 1-5745967-6 — .170 4.32 B— — — 1-5745967-5 — A 5747301-2 5747301-8 2-5747709-0 1-5747301-4 5787685-1 .125 3.18 B— 5747301-7 —— — 2.732 2.500 4 37 69.39 63.50 .170 — A— — — 1-5747301-6 4.32 **.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. ±.002 ±0.0508 Notes: 3. Pc board hole size is .121 [3.07 ] for all retention inserts and screwlocks. Note: All part numbers are RoHS compliant. 81 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Straight Posted Connectors Plug See Table ±.015 .476 C ±0.38 [12.09 ] Max. ±.010 +.020 B [-0.508] [±0.254] With Standard Mounting Hole D +.015 A [0.381] .026 Dia. Max. [0.66] Typ. ±.006 .230 ±0.15 [5.84 ] Mating Face Typ. With Threaded Insert With Fixed Female Screwlock Material and Finish: Housing—94V-0 rated thermoplastic, See customer drawings for pcb layouts. black Threaded Inserts—Brass, unplated Female Screwlocks—Brass, nickel plated Pin Contacts (Posted)—Brass, Typical Applications plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire Long Female contact .000050 [0.00127] (min.) nickel Screwlock (1 Kit Req'd.) Short Female underplated Screwlock B—Gold flash on mating end, tin on (2 Req'd.) Panel termination end, with entire contact (Optional) Panel .000050 [0.00127] (min.) nickel 4-40 underplated Pc Board Threaded Insert Technical Documents: Pc Board Washer Product Specification—108-40025 Hex Nut Application of connector with standard mounting Application of connector with 4-40 Threaded holes using Long Female Screwlock Kit No. 207719 Inserts using Short Female Screwlocks included in Kit No. 207952 4-40 Fixed Female Screwlock Pc Board Washer Screw Application of connector with 4-40 Fixed Female Screwlocks. (See table on next page.) Note: Hardware parts in illustrations above are not included with the connectors listed in the table on page 83. They are to be supplied by the Customer or, where applicable, purchased separately from TE using the part nos. specified. Note: All part numbers are RoHS compliant. 82 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Straight Posted Connectors (Continued) Plug Plug Part Numbers Contact No. of (Continued) With Dimensions Shell Finish With With Fixed Contact .120 [3.05] Size (Plating Threaded Female AB C *D* Positions Mounting Code) Inserts Screwlocks Holes A 5208006-2 5745051-2 5745071-2 .125 3.18 B 5208006-1 5745051-1 5745071-1 1.228 .984 .420 1 9 32.72 24.99 10.67 .170 A —— 5745071-4 4.32 A 5208007-2 5745052-2 5745072-2 .125 3.18 B — 5745052-1 — 1.546 1.312 .420 2 15 39.27 33.33 10.67 .170 A —— 5745072-4 4.32 A 5208008-2 5745053-2 5745073-2 .125 3.18 B 5208008-1 — 5745073-1 2.095 1.852 .420 3 25 53.21 47.04 10.67 .170 B —— 5745073-3 4.32 A —— 5745074-2 .125 3.18 B 5208009-1 — 5745074-1 2.737 2.500 .420 4 37 69.52 63.50 10.67 A— 5745054-4 5745074-4 .170 4.32 B 5208009-3 —— 2.643 2.406 .527 .125 5 50 A 5208010-2 —— 67.13 61.11 13.39 3.18 *.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications. Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. It is recommended that these connectors be secured with appropriate hardware to a pc board and/or panel. Notes: 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 83 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Straight Posted Connectors (Continued) Receptacle See Table ±.015 .479 C ±0.38 [12.17 ] Max. +.020 ±.010 [-0.508] B With Standard Mounting Hole [±0.25] D +.015 .026 [0.381] Dia. A [0.66] Max. Typ. Mating Face With Threaded Insert .243 [6.17] With Fixed Female Screwlock See customer drawings for pcb layouts. Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Brass, nickel plated Typical Applications Socket Contacts (Posted)— Phosphor bronze, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire Long Female Short Female contact .000050 [0.00127] (min.) nickel Screwlock Screwlock (1 Kit Req'd.) (2 Req'd.) underplated B—Gold flash on mating end, tin on Panel Panel termination end, with entire contact (Optional) 4-40 .000050 [0.00127] (min.) nickel Threaded underplated Insert Pc Board Pc Board Technical Documents: Washer Hex Nut Product Specification—108-40025 Application of connector with standard mounting Application of connector with 4-40 Threaded holes using Long Female Screwlock Kit No. 207719 Inserts using Short Female Screwlocks included in Kit No. 207952 4-40 Fixed Female Screwlock Pc Board Washer Screw Application of connector with 4-40 Fixed Female Screwlocks. (See table on next page.) Note: Hardware parts in illustrations above are not included with the connectors listed in the table on page 85. They are to be supplied by the Customer or, where applicable, purchased separately from TE using the part nos. specified. Note: All part numbers are RoHS compliant. 84 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Straight Posted Connectors (Continued) Receptacle Receptacle Part Numbers Contact No. of (Continued) Dimensions With Shell Finish With With Fixed Contact .120 [3.05] Size (Plating Threaded Female Positions A BC *D* Mounting Code) Inserts Screwlocks Holes A 5207826-4 5207841-4 5745076-4 .125 3.18 B 5207826-3 5207841-3 5745076-3 1.228 .984 .420 19 32.72 24.99 10.67 .170 A —— 5745076-6 4.32 A 5207827-4 5745057-4 5745077-4 .125 3.18 B 5207827-3 5745057-3 5745077-3 1.546 1.312 .420 2 15 39.27 33.33 10.67 .170 A —— 5745077-6 4.32 A 5207828-4 5745058-4 5745078-4 .125 3.18 B 5207828-3 5745058-3 5745078-3 2.095 1.852 .420 3 25 53.21 47.04 10.67 A —— 5745078-6 .170 4.32 B— — 5745078-5 .125 A 5207829-4 5745059-4 5745079-4 3.18 2.737 2.500 .420 4 37 69.52 63.50 10.67 .170 A— — 5745079-6 4.32 .125 A —— 5745080-4 3.18 2.643 2.406 .527 5 50 67.13 61.11 13.39 .170 A— — 5745080-6 4.32 *.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications. Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. It is recommended that these connectors be secured with appropriate hardware to a pc board and/or panel. Notes: 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 85 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-22 Straight Subminiature D Connectors Material and Finish: ± .015 Housing—94V-0 rated thermoplastic, A [± 0.38] black ± .010 .492 ± .010  B ± 0.25 [12.50 ] VESA Std. 15-position Receptacle [± 0.25] Housing Material—Thermoplastic 94V-O blue per VESA Std. ± .015 C Shell—Steel, nickel plated [± 0.38] Contacts Pins—Brass Sockets—Phosphor bronze ± .012 .125 ± 0.30 Contact Plating— [3.18 ] Gold flash, .000010 [0.00025] or Vertical Plug .000030 [0.00076] on mating end, tin on solder tails with overall nickel underplate Boardlocks—Brass, tin plated Part Numbers No. of PCB Female Screwlocks—Brass, nickel Dimensions Mounting Contact Mounting Gold 15μ" 30μ" plated Hardware ABC Positions Style Flash Gold Gold Threaded Inserts—Brass, tin plated 1.212 .984 .476 4-40 retention 5750489-4 5750489-3 5750489-1 30.80 25.00 12.10 inserts pegs 15 1.212 .984 .476 4-40 Technical Documents: — 5749798-4 5749798-3 5749798-1 30.80 25.00 12.10 inserts Product Specification—108-1092 2.640 2.500 .476 4-40 78 — 5749019-6 5749019-5 5749019-1 67.00 63.50 12.10 inserts Application Specification— 114-13199 See customer drawings for printed circuit board layouts.
Recognized under ± .015 A [± 0.38] the Component Program ± .010 .492 ± .010 of Underwriters B ± 0.25 [12.50 ] [± 0.25] R Ø .190 Laboratories, Inc., [4.80] File No. E28476 Ref. ± .015 C
Certified by [± 0.38] Canadian Standards R Association, File No. LR 7189 ± .012 .125 Retention Peg ± 0.30 [3.18 ] Vertical Receptacle Part Numbers No. of PCB Dimensions Mounting Contact Mounting Gold 15μ" 30μ" Hardware ABC Positions Style Flash Gold Gold 1.212 .984 .465 4-40 —— 5749374-7 5749374-1 30.80 25.00 11.80 inserts 1.212 .984 .465 4-40 — 5786356-4 5786356-3 5786356-1 30.80 25.00 11.80 screw locks 15 1.212 .984 .465 4-40 retention —— 5749374-3 30.80 25.00 11.80 inserts pegs 1.212 .984 .465 4-40 retention — 5786382-3 5786382-1 30.80 25.00 11.80 screw locks pegs 1.543 1.310 .465 4-40 — 5749030-4 5749030-3 5749030-1 39.20 33.30 11.80 inserts 26 1.543 1.310 .465 4-40 retention 5788623-4 5788623-3 — 39.20 33.30 11.80 screw locks pegs 2.732 2.500 .465 4-40 62 — 3-5747786-4 — 5747786-6 69.40 63.50 11.80 inserts 2.638 2.400 .476 4-40 78 — 1-5748831-0 5748831-9 5748831-1 67.00 61.00 12.10 inserts Note: All part numbers are RoHS compliant. 86 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Straight Posted Connectors With ACTION PIN Contacts Receptacle See Table ±.015 .479 C Max. ±0.38 [12.17 ] ±.010 B [±0.254] ±.015 A [±0.381] With Standard Mounting Holes .243 [6.17] With Threaded Insert ±.010 .080 ±0.25 [2.03 ] .228 [5.79] Max. See customer drawings for pcb layouts. With Fixed Female Screwlock Material and Finish: For .062 [1.57] min. Thick Pc Boards Front Shell—Steel, tin plated Receptacle Part Numbers Contact No. of Seating Housing—94V-0 rated thermoplastic, Dimensions With Shell Finish With With Fixed Contact Tool .120 [3.05] black Size (Plating AB C Threaded Female Positions Part No. Mounting Code) Inserts Screwlocks Threaded Inserts—Brass, unplated Holes 1.213 .984 .509 Female Screwlocks—Zinc 19 A— — — 91164-2 30.81 24.99 12.93 ACTION PIN Contacts—Copper alloy, 1.541 1.312 .509 2 15 A— — — 91165-2 duplex plated as follows: 39.14 33.33 12.93 A—.000030 [0.00076] gold on mating 2.088 1.852 .509 3 25 B— — 5748688-1 91168-2 end, tin on ACTION PIN post surface, 53.04 47.04 12.93 with entire contact .000050 [0.00127] 2.635 2.406 .620 5 50 A— 5748485-2 — 91167-2 (min.) nickel underplated 66.93 61.11 15.75 B—Gold flash on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated Technical Documents: For .093 [2.36] min. Thick Pc Boards Product Specification—108-40014 Application Specification— Receptacle Part Numbers Contact No. of 114-40026 Seating With Dimensions Shell Finish With With Fixed Contact Tool .120 [3.05] Size (Plating AB C Threaded Female Positions Part No. Mounting Code) Inserts Screwlocks Holes 1.213 .984 .509 19 A 5747089-2 5747090-2 5747091-2 91164-2 30.81 24.99 12.93 1.541 1.312 .509 2 15 A 5747140-2 5747141-2 5747142-2 91165-2 39.14 33.32 12.93 2.088 1.852 .509 3 25 A 5745922-2 5745925-2 5745928-2 91168-2 53.04 47.04 12.93 A 5747713-2 5747714-2 5747715-2 2.729 2.500 .509 4 37 91166-2 69.32 63.50 12.93 B— 5747714-1 — 2.635 2.406 .620 5 50 A 5747143-2 5747144-2 5747145-2 91167-2 66.93 61.11 15.75 Notes: 1. All receptacles are preloaded with straight posted ACTION PIN socket contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 87 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Front Metal-Shell Straight Posted Connectors With ACTION PIN Contacts (Continued) Plug ±.015 A [±0.381] ±.010 B [±0.254] ±.006 .230 ±0.15 [5.84 ] ±.015 C [±0.381] See Table ±.010 .236 ±0.25 [5.99 ] With Standard Mounting Holes Mating Face .228 With Threaded Insert Max. [5.79] Typ. With Fixed Female Screwlock See customer drawings for pcb layouts. Material and Finish: For .093 [2.36] min. Thick Pc Board Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, Plug Part Numbers Contact black No. of Dimensions Seating With Shell Finish With With Fixed Contact Tool .120 [3.05] Threaded Inserts—Brass, unplated Size ABC (Plating Threaded Female Positions Part No. Mounting Code) Inserts Screwlocks Female Screwlocks—Zinc Holes ACTION PIN Contacts—Copper alloy, 1.213 .984 .494 19 A— 5786830-1 5787176-1 58274-3 30.81 24.99 12.55 duplex plated as follows: 1.541 1.312 .494 A—.000030 [0.00076] gold on mating 2 15 A— — 5787177-1 58274-6 39.14 33.32 12.55 end, tin on ACTION PIN post surface, 2.088 1.852 .494 with entire contact .000050 [0.00127] 3 25 A 5748146-2 5748146-4 5748146-6 58274-1 53.04 47.04 12.55 (min.) nickel underplated 2.732 2.500 .494 4 37 A 5788458-1 5786534-1 5750060-1 58274-5 69.39 63.50 12.55 2.635 2.406 .605 5 50 A— 5749892-1 — 58273-1 66.93 61.11 15.37 Technical Documents: Notes: 1. All plugs are preloaded with straight posted ACTION PIN pin contacts. Product Specification—108-40014 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Application Specification— 114-40026 Note: All part numbers are RoHS compliant. 88 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Straight Posted Connectors Straight Posted Connectors AMPLIMITE Subminiature D Connectors HD-20 All-Plastic Straight Posted Connectors With ACTION PIN Contacts A Max. Receptacles .243 ±.010 (Low and High Profile) B [6.17] [±0.254] ±.015 ±.015 C [±0.381] D [±0.381] See Table Mating Face With Standard Mounting Holes .228 [5.79] Max. With Threaded Insert See customer drawings for pcb layouts. With Fixed Female Screwlock B—Gold flash on mating end, tin on Material and Finish: ACTION PIN post surface, with entire Housing—94V-0 rated thermoplastic, contact .000050 [0.00127] (min.) nickel black underplated Threaded Inserts—Brass, unplated Female Screwlocks—Brass, nickel plated Technical Documents: ACTION PIN Contacts—Copper alloy, Product Specification—108-40014 duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated Receptacle Part Numbers Contact For .093 [2.36] (min.) Thick Pc Boards For .062 [1.57] (min.) Thick PC Boards No. of Seating Dimensions Shell Finish Contact With With Tool Size (Plating With With Fixed With With Fixed ABCD Profile Positions .120 [3.05] .120 [3.05] Part No. Code) Threaded Female Threaded Female Mounting Mounting Inserts Screwlocks Inserts Screwlocks Holes Holes .395 Low A— — 5745454-2 —— — 91164-1 10.03 1.221 .984 .410 19 31.01 24.99 10.41 .695 High A— — 5745455-2 —— — 91164-3 17.65 .395 Low A— — 5745456-2 —— — 91165-1 10.03 1.546 1.312 .410 2 15 39.27 33.32 10.41 .695 High A — ——— 5745612-2 — 91165-3 17.65 A— — 5745458-2 —— — .395 Low 91168-1 10.03 B— — 5745458-1 —— — 2.095 1.852 .410 3 25 53.21 47.04 10.41 .695 A— 5745465-2 —— — — High 91168-3 17.65 2.737 2.500 .410 .395 4 37 Low A— — 5745459-2 5745589-2 —— 91166-1 69.52 63.50 10.41 10.03 2.643 2.406 .517 .395 5 50 Low A— — 5745461-2 —— — 91167-1 67.13 61.11 13.13 10.03 Notes: 1. All receptacles are preloaded with straight posted ACTION PIN socket contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Note: All part numbers are RoHS compliant. 89 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors Product Selection Guide Connector Contacts Insert Shell Type Type Termination Plating Type Mounting Material Material and Finish Duplex Zinc Plated Steel (.000030 Without Grounding [0.00076] Indents Gold and Tin) .120 Dia. Holes Crimp Plug [3.05] Pins 94V-0 Rated Tin Plated Steel (pg. 92) (pgs. 100, 101) Thermoplastic Without Grounding Duplex Black Indents Posted (Gold Flash Clinch Nut,  and Tin) 4-40 Threads Tin Plated Steel With Grounding Indents Select (.000030 [0.00076] Gold and Gold Flash) Duplex  (.000030 [0.00076] Gold and Tin) .120 Dia. Holes Zinc Plated Steel [3.05] Receptacle Crimp Sockets Duplex 94V-0 Rated (pg. 93) (pgs. 100, 101) (Gold Flash Thermoplastic and Tin) Black Clinch Nuts,  Posted Tin Plated Steel 4-40 Threaded Select (.000030 [0.00076] Gold and Gold Flash) 90 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued)
Machine applied Section Contents Product Facts terminations assure highest Plug and Receptacle Connectors. . . . . . . . . . . . . . . . . . . . . 92, 93
Shell sizes offer wide production rates Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . 94, 95 choice of contact at lowest applied cost Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . 96, 97 positions—9, 15, 25, 37
Intermateable with any size Preassembled Shielded Connector Kits . . . . . . . . . . . . . . . . . . 98 and 50 20 Subminiature D con- Ferrules for Shielding Hardware Kits. . . . . . . . . . . . . . . . . . . . . . 99
Lower cost, commercial nector dimensionally com- Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 101 version of the military plying with MIL-C-24308 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 approved series
Recognized under the
Tin or zinc plated shells, Component Program of with or without grounding Underwriters indents R Laboratories Inc.,
Crimp snap-in contacts File No. E28476 allows loading of only the
Listed under Underwriters number of contacts being Laboratories Inc., Standard used 1863, Communication
Available with shielding Circuit Accessories, hardware and shielding R File No. E81956 enclosure kits
Certified by Canadian
Numerous cable clamps and Standards R mating hardware options Association, File No. LR 1088108
Low cost, high (LR 7189-207) performance, precision- formed crimp contacts Contact Retention Features Pin Radius lead-in minimizes force Shielded Cable needed to insert contact into housing Unshielded Clamps and Mounting and Cable Clamps Shielding Hardware Mating Hardware and Enclosure Kits Keying Plug Generous lead-in to (pg. 155) One-Piece minimize “stubbing“ Cable Clamp Male Screw 180°/120° Retainers Socket Straight Exit Quik-Snap (pgs. 146, 147) RFI/EMI Shields (pg. 134) for Jacketed Female Radius lead-in minimizes force Box and Lid Cable (pgs. 139, needed to insert contact Screwlocks Straight/90° Exit 142) into housing (pg. 148) (pg. 137) 90° Exit Die Cast Locking Posts Box and Lid with RFI/EMI Shields and Slide Male Screw for Jacketed Cable Latches Retainers (pg. 142) (pgs. 149, 151) (pg. 137)   Basic Shielding Spring Latch, Clam Shell Hardware Kits Two-Piece Straight/45° Exit (pgs. 94, 95) (pg. 152) (pg. 138) Shielding Latching Blocks Contact bearing surface Housing Cutaway Clam Shell Hardware is large and symmetrical (pgs. 153, 154) Straight/45° Exit Enclosure Kits with Male Screw (pgs. 96, 97) Standoff Retainers Bushings (pg. 138) (pg. 155) Reinforced Ribs 91 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Plug A B .120 Dia. [3.05] Typ. C 2 Holes Material and Finish: Grounding Indents Shell—Steel, zinc or tin plated (See Table) Insert—94V-0 rated thermoplastic, black Mating Face .230 [5.84] Mounting Holes: .420 Ref. [10.67] Standard—.120 [3.05] Dia. .432 Max. Clinch Nut—4-40 threads with [10.97] self-locking feature Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware—pages 146-150, 153, 155 Technical Documents: Product Specification—108-40005 Application Specifications— 114-10000, 114-40030 .100 Max. [2.54] Clinch Nut (Plug and Receptacle) Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 92 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Crimp Snap-In Contact Connectors (Continued) Receptacle A B .120 Dia. [3.05] Typ. C 2 Holes .243 Mating Face [6.17] .430 Ref. [10.92] .432 Max. [7.90] Plug Part Numbers Receptacle Part Nos. No. of Tin Plated Shell Dimensions Shell Insert Mounting Zinc Zinc Tin Contact Without With Size Material Method ABC Plated Plated Plated Positions Grounding Grounding Shell Shell Shell Indents Indents Standard 205204-9 205204-8 205204-4 205203-8 205203-3 1.213 .984 .494 19 94V-0 30.81 24.99 12.55 Clinch Nut — 1658642-2 1658642-1 — 1658643-1 Standard 205206-9 205206-8 205206-3 205205-7 205205-2 1.541 1.312 .494 2 15 94V-0 39.14 33.33 12.55 * Clinch Nut —— 5745908-2 — 1658644-1 Standard 5205208-1 207464-7 207464-2 5205207-1 207463-1 2.088 1.852 .494 3 25 94V-0 53.04 47.04 12.55 Clinch Nut —— 5745036-2 207516-6 207516-5 Standard 205210-8 205210-7 205210-3 205209-7 205209-2 2.729 2.500 .494 4 37 94V-0 69.32 63.50 12.55 Clinch Nut —— 745135-4 — 5207661-3 Standard 1658641-3 1658641-1 1658641-2 1658640-2 1658640-1 2.635 2.406 .605 5 50 94V-0 66.93 61.11 15.37 Clinch Nut —— 5745883-2 — 5745884-1 Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. .100 Max. [2.54] Clinch Nut (Plug and Receptacle) Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 93 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Basic Shielding Hardware Kits Plug .120 Typ. .109 [3.05] 2 Holes Typ. [2.77] .509 Max. [12.93] .112 [2.84] Typ. Grounding .230 Plug Connector .195 Indents [5.84] Max. [4.95] Typ. Each kit contains:
Connector E
Inner shield
Outer shield Inside Outside Contacts and ferrules must be purchased Shield Shield separately. Material and Finish: Connector Shells—Steel, tin plated D Connector Insert—94V-0 rated ther- moplastic, black Ferrule (Must Shield—Steel, tin plated Be Purchased Separately) View of Rear Shell (With Shields Removed) Related Product Data: .462 Contact Arrangements—page 40 Max. [11.73] Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Mating Hardware—pages 146-150, 153, 155 Ferrules—page 99 Technical Documents: Product Specifications— 108-40005 108-40030 Application Specifications— 114-10000 114-40030 Instruction Sheet—408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 94 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 Typ. .109 [3.05] 2 Holes Typ. [2.77] .509 Max. [12.93] .112 [2.84] Typ. Rcpt. Connector .243 [6.17] .195 Max. [4.95] Typ. E Inside Shield Outside Shield D .100 Max. [2.54] Ferrule (Must Be Purchased Separately) View of Rear Shell (With Shields Removed) .462 Max. [11.73] Clinch Nut (Plug and Receptacle) Recommended Max. Inner No. of Dimensions Shell Cable Cable Mounting Contact Plug Kit Numbers Receptacle Kit Numbers Size Outer Dia. Bundle Method DE Positions Range Dia.† Standard 1658645-1 1658646-1 .700 1.535 .165-.455 .350 19 17.78 38.99 4.19-11.56 8.89 Clinch Nut 5748526-1 5748536-1 Standard 1658647-1 5747539-1 1.024 1.535 .165-.455 .350 2 15 26.01 38.99 4.19-11.56 8.89 Clinch Nut 5750636-1 5787908-1 Standard 1658648-1 1658649-1 1.576 1.535 .165-.455 .350 3 25 40.03 38.99 4.16-11.56 8.89 Clinch Nut — 1658662-1 Standard 1658650-1 1658651-1 2.215 1.892 .338-.562 .450 4 37 56.26 48.06 8.59-14.28 11.43 Clinch Nut 5786929-1 — 2.120 1.876 .338-.480 .450 5 50 Standard 1658652-1 1658653-1 53.85 47.65 8.59-12.19 11.43 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 95 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Shielding Hardware Enclosure Kits Plug Expanding Neck Accommodates Cable Ferrule (Must Be Purchased .125 F Max Separately, As [3.18] Cable Required By Max. Ref. Cable Diameter Each Kit Contains: Jackscrew
Connector Qty. 2
Inner shield
Outer shield
Enclosure D Max.
Two jackscrews Shield 1.467 Qty. 2 Contacts and ferrules must be purchased [37.26] .812 Typ. separately. [20.62] Typ. Material and Finish: Enclosure Connector Shells—Steel, tin plated. Connector Insert—94V-0 rated E Max. thermoplastic, black Shield—Steel, tin plated Plug Connector HDP-20 Enclosure—PVC, black Jackscrews—Zinc alloy Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Mating Hardware—pages 146-150, 153, 155 Ferrules—page 99 Technical Documents: Product Specifications— 108-40005 108-40030 Application Specifications— 114-10000 114-40030 Instruction Sheet—408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. 96 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Ferrule (Must F Max .125 Be Purchased Cable [3.18] Separately, As Ref. Typ. Required By Cable Diameter Jackscrew Qty. 2 D Max. Shield 1.467 Qty. 2 [37.26] .812 Typ. [20.62] Typ. Enclosure E Max. Rcpt. Connector HDP-20 Shielding Recommended Max. Enclosure No. of Cable Inner Shell Dimensions Kit Numbers Expansion Insert Contact Outer Cable Size Tool Material DE F Plug Receptacle Positions Diameter Bundle Cable Part Range Dia.† O.D. (Max.) Number 1.660 1.355 .630 .190-.330 .330 19 94V-0 1658655-1 1658654-1 42.16 34.42 16.00 4.83-8.38 8.38 .330 58241-4 8.38 1.660 1.685 .630 .190-.330 .330 2 15 94V-0 1658657-1 1658656-1 42.16 42.80 16.00 4.83-8.38 8.38 1.660 2.210 .630 .217-.435 .350 .450 3 25 94V-0 1658659-1 1658658-1 58241-1 42.16 56.13 16.00 5.51-11.05 8.89 11.43 2.010 2.865 .730 .338-.562 .450 4 37 94V-0 5747958-1 1658660-1 51.05 72.77 18.54 8.59-14.28 11.43 .572 58241-2 14.52 2.010 2.775 .730 .338-.562 .450 5 50 94V-0 1658661-1 5747959-1 51.05 70.49 18.54 8.59-14.28 11.43 Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 97 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Connector, Preassembled Kit Designed to meet the Ferrule, must be purchased separately, as requirements of Local required by cable diameter (page 99) Expanding neck, Area Networking, this accommodates cable 1.685 Max. Max. Subminiature D Shielded from .190-.375 42.80 Dia. [4.83-9.53] Connector Kit is available with slide latches attached to the receptacle. The receptacle is shielded and covered with a durable plastic enclosure. This shielding decreases emis- sions and provides an effective EMI/RFI barrier. Preassembled connector kits are available in Subminiature D, shell size 2, 15-position configuration and accept crimp, snap-in HD-20 contacts. Contacts are avail- able separately and allow for selective positioning. Other sizes and styles can be made available, consult TE. Receptacle Part No. 749246-1 Material and Finish: Note: Instruction Sheets for TE Inserts—94V-0 rated nylon, black Tooling are packaged with the tooling. For additional information Enclosures—Elastomer, styrene poly- call the Tooling Assistance Center: olefin, or PVC, black 1-800-722-1111. Shields and Shells—Carbon steel per ASTM A109, plated with .000200 [0.00508] min. tin over .000050 [0.00127] min. copper Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Ferrules—page 99 Technical Documents: Product Specifications— 108-40005, 108-40030, 108-40032 Application Specifications— 114-10000 & 114-40030 Note: All part numbers are RoHS compliant. 98 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Ferrules for Shielding Hardware Kits Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Part Numbers Shell L Cable Style Sizes Dim. Diameter Ferrule Die Sets* .440 .165-.190 1-3 Stepped 3-747579-0 543424-3 11.18 4.19-4.83 .440 .190-.217 1-3 Stepped 3-747579-0 543424-2 11.18 4.83-5.51 Straight .440 .217-.246 1-3 Stepped 3-747579-0 543424-8 11.18 5.51-6.25 .440 .246-.284 Material and Finish: 1-3 Stepped 3-747579-2 543424-1 11.18 6.25-7.21 Steel (annealed), tin plated .440 .284-.324 1-3 Stepped 3-747579-2 543424-7 11.18 7.21-8.23 .440 .324-.375 1-3 Stepped 3-747579-4 543424-6 11.18 8.23-9.53 Related Product Data: .440 .375-.437 1-3 Straight 2-747579-7 543424-5 Shielding Hardware and 11.18 9.53-11.10 Enclosure Kits—pages 94-98 .440 .400-.460 1-3 Straight 3-747579-6 543424-4 11.18 10.16-11.56 .625 .230-.265 4-5 Stepped 2-747580-4 543425-2 Technical Documents: 15.88 5.84-6.73 .625 .338-.385 Instruction Sheets— 4-5 Stepped 2-747580-3 543425-1 15.88 8.59-9.78 408-9507 .625 .375-432 4-5 Stepped 2-747580-1 58238-1 408-9508 15.88 9.53-10.97 408-9243 .625 .422-.490 4-5 Stepped 3-747580-1 58237-2 408-9242 15.88 10.72-12.45 .625 .480-.562 Note: Instruction Sheets for TE Tooling 4-5 Straight 2-747580-2 58237-1 15.88 12.19-14.28 are packaged with the tooling. For *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic additional information call the Tooling Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Assistance Center: 1-800-722-1111. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43])† Hand Crimping Tool Part No. 58241-2 (.572 [14.53])† No. 543344-1 Part No. 58241-4 (.330 [8.38])†0 (Requires Die Sets, see †Maximum Cable Diameter table above.) (Instruction Sheet—408-9172) Note: All part numbers are RoHS compliant. 99 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Connector Contacts, Precision Formed Contact Size 20 DF Crimp Snap-In Pin Diameter .040 [1.02] Contacts With Insulation Support Material and Finish: Pin—Brass Socket—Phosphor bronze Plated A—Select—Gold flash over nickel on Socket Pin entire contact, with additional .000030 [0.00076] gold on mating end B—Duplex—.000030 [0.00076] gold on Wire Size Hand Tools for Loose Form Contacts Contact Contact Part Numbers Range Ins. Dia. Finish mating end, tin on termination end, with CERTI-CRIMP II Applicators* Pin Socket PRO-CRIMPER II Max. (Plating AWG Hand Tool for Strip Form entire contact nickel underplated Hand Tool 2 Code) Strip Form Loose Form Strip Form Loose Form [mm ] (Color Code) Contacts C—Gold flash over nickel on entire A 66507-3 66507-9 66505-3 66505-9 contact B 1658540-4 1658540-5 1658538-2 — * D—Duplex—Gold flash on mating end, .040 91503-1 466423-4** 58448-2 1.02 (Blue Dot) 466901-1*** tin on termination end, with entire C 66507-4 1-66507-0 66505-4 1-66505-0 28-24 contact nickel underplated D 1658540-1 1658540-2 1658538-3 1658538-1 0.08-0.2 A 66682-2 66682-4 66683-2 66683-4 .060 91549-1 Related Product Data: B 5066682-9 — 1-5066683-0—— 466963-1*** 1.52 (Black Dot) D 5066682-6 — 5066683-7 — Performance Characteristics— A 745254-2 745254-6 745253-2 745253-6 page 41 B 1658544-2 1658544-1 1658543-2 1658543-1 26-22 .040 91525-1 Connectors used with: — 466968-1*** 0.15-0.4 1.27 (Yellow Dot) C 745254-3 745254-7 745253-3 745253-7 HDP—pages 92-97 D 1658544-3 — 1658543-3 — Application Tooling—page 102 A 66506-3 66506-9 66504-3 66504-9 B 1658539-1 1658539-3 1658537-3 1658537-4 * 24-20 .060 91503-1 466422-4** Technical Documents: 58448-2 0.2-0.6 1.52 (Red Dot) 466900-1*** C 66506-4 1-66506-0 66504-4 1-66504-0 Product Specification—108-40005 D 1658539-2 1658539-4 1658537-1 1658537-2 Application Specifications— ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance 114-10000 Center at 1-800-722-1111. 114-40030 ***For use with AMP-O-LECTRIC Model “G” Terminating Machine. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Without Insulation Support Pin Socket Hand Tools for Insertion/Extraction Tool Wire Size Contact Contact Part Numbers Loose Form Contacts Range No. 91285-1 Ins. Dia. Finish Pin Socket CERTI-CRIMP II Applicators* Max. (Plating AWG Hand Tool for Strip Form 2 Strip Form Strip Form Instruction Sheet—408-9404 Code) [mm ] (Color Code) Contacts 28-24 .068 91548-1 A 205310-2 205311-3 466903-1*** 0.08-0.2 1.73 (Blue Dot) A 205202-2 205201-3 24-20 .068 91548-1 466902-1*** 0.2-0.6 1.73 (Red Dot) C 205202-6 205201-6 A 745229-2 745230-2 B 1658541-1 1658542-2 22-18 .068 91513-1 466996-1*** 0.4-0.8 1.73 (Green Dot) C 745229-5 745230-5 D— 1658542-1 Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance Center at 1-800-722-1111. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Note: All part numbers are RoHS compliant. 100 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-20 Connector Contacts, Precision Formed (Continued) Contact Size 20 DF .025 [0.64] Stabilizer Pin Diameter .040 [1.02] Square Posted Contacts Stabilizer Material and Finish: Pin—Brass Socket—Phosphor bronze Plated: A—Duplex plated .000030 [0.00076] gold on mating end, with entire contact .000050 [0.00127] min. nickel under- plated B—Duplex plated gold flash on mating end, with entire contact .000050 Socket Pin [0.00127] min. nickel underplated Related Product Data: Performance Characteristics— page 41 Loose Form Contact Numbers Contact Finish .125 [3.18] .188 [4.78] .427 [10.85] .651 [16.54] Connectors used with: (Plating Post Length* Post Length* Post Length* Post Length* HDP—pages 92, 93 Code) Pin Socket Pin Socket Pin Socket Pin Socket A— 5-745288-5 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1 Technical Documents: B — — ——— 7-745288-2 — 7-745288-2 Product Specification—108-40005 *Length of post extending from rear of HDP-20 metal-shell connector. Application Specifications— 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Contact Size 20 DF Solder Cup Contacts, Pin Diameter .040 [1.02] Snap-In Material and Finish: Pin—Brass Socket—Phosphor bronze Socket Pin Plated—Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Related Product Data: Performance Characteristics— 18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter) page 41 Strip Form Loose Form Connectors used with: Contact Number Contact Number HDP—pages 92-97 Pin Socket Pin Socket 66570-2 66569-2 66570-3 66569-3 Technical Documents: Product Specification—108-40005 Application Specification— 114-40030 Insertion/Extraction Tool No. 91285-1 Note: This tool includes interchangeable tips Contacts to be to Insert/Extract: soldered to wire 2 before being Size 22, 28-22 AWG [0.08-0.4 mm ] inserted into Size 20, Posted Contacts housing (Instruction Sheet—408-9404) Note: All part numbers are RoHS compliant. 101 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-20 Application Tooling HDP-20 contacts may be applied by a variety of hand tools and machines. For low production runs, repairs and prototype work, we offer either our premium CERTI-CRIMP Hand Tool or our commercial PRO-CRIMPER II Hand Tool. For medium-volume production, you have the choice of our AMP-O-LECTRIC Model “G” Terminating Machine, our new Model “M” Terminating Machine, or our AMP-O-MATIC Model II Stripper-Crimper Machine. The Stripper-Crimper is typi- AMPOMATOR CLS IV+ Lead-Making Machine cally used for terminating the wires of jacketed cable. This versatile machine an easy-to-follow, menu- All three machines can be now incorporates two driven touchscreen. It can bench mounted. AMP-O-LECTRIC Model “G” retain data for up to 200 Terminating Units. Basically, lead assemblies. Off-line For production requirements it produces single-wire programming is also pos- ranging from non-stop high leads in lengths from 1.62 sible with optional software volumes to countless series [41.2] to 1000 [25 400]. It OffLine-Plus for Windows of short runs, our popular measures, cuts, strips and 95, Part No. 189263-2. AMPOMATOR CLS IV+ fully- terminates wire sizes from automated lead-making Air requirement is 90 psi 2 26 to 10 AWG [0.12 to 6 mm ] machine is an ideal choice. [6.21] bar minimum at stranded and 26 to 3 15 scfm [0.0071 m /s]. Power For further information 2 16 AWG [0.12 to 1.4 mm ] requirement is single-phase about these or other TE solid. Production rates 220 VAC, 50 or 60 Hz, 25 A. hand tools and machines, range up to 4800 leads per call the TE Tooling For further information hour for 3 [76.2] lengths. Assistance Center at request Catalog 124324. The machine is micropro- 1-800-722-1111. cessor controlled, and pro - grammed and operated with Note: All part numbers are RoHS compliant. 102 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors Product Selection Guide Connector Contacts Shell Type Type Insert Material and Mounting Type Termination Plating Material Finish Duplex (.000030 [0.00076] Gold and Tin) 94V-0 Rated Tin Plated Steel .120 Pin Plug Crimp Thermoplastic, with Grounding [3.05] (pg. 105) (pg. 109) Black Indents Dia. Holes Duplex  (Gold Flash and Tin)  Duplex (0.000030 [0.00076] Gold and Tin) 94V-0 Rated .120 Receptacle Socket Thermoplastic, Tin Plated Steel [3.05] Crimp (pg. 105) (pg. 109) Black Dia. Holes Duplex (Gold Flash  and Tin) 103 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued)
Low cost, high Section Contents Product Facts: performance, precision- Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . . . 105
Approximately 65% higher formed crimp contacts Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 106 density than HD-20 Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . 107
Intermateable with any connectors size 22 Subminiature D Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 108
Lower cost, commercial Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 connector dimensionally version of the military complying with MIL-C-24308 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 109 approved Series 90 family
Recognized under the
Available with shielding Component Program of overmold hardware and Underwriters shielding enclosure kits Laboratories Inc., R
Capable of using numerous File No. E28476 standard HD-20 cable
Listed under Underwriters clamps and mating hardware Laboratories Inc., Standard 1863, Communication Circuit Accessories, R File No. E81956
Certified by Canadian Standards Association, File R No. LR 1088108 (LR 7189-207) Contact Retention Features Pin Radius lead-in minimizes force Shielded Cable needed to insert contact Clamps and Mounting and Unshielded into housing Shielding Mating Hardware Cable Clamps Hardware and Enclosure Kits One-Piece All Plastic Cable Clamp Generous lead-in 180°/120° to minimize “stubbing” (Quik-Snap) (pg. 133) Straight Exit Male Screw Radius lead-in minimizes force RFI/EMI Shields Retainers needed to insert contact for Jacketed (pgs. 146, 147) Socket into housing Cable Box and Lid Female (pg. 141) Straight/90° Screwlocks Exit 90° Exit RFI/EMI (pg. 148) (pg. 137) Die Cast Locking Shields For Posts and Jacketed Cable Slide (pg. 142) Box and Lid Latches   Straight/90° Exit Basic Shielding (pgs. 149, 151) with Male Screw Hardware Kits Retainers Two-Piece (pg. 106) (pg. 137) Spring Housing Shielding Latch Reinforced ribs (Cutaway) Hardware (pg. 152) Enclosure Kits Clam Shell Latching (pg. 107) Straight/45° Exit Blocks (pg. 138) Crimp & Split (pgs. 153, 154) Ring Ferrules (pgs. 143-145) Clam Shell Straight/45° Exit with Screw Retainers (pg. 138) Contact bearing surface is large and symmetrical 104 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) A Plug B .120 [3.05] Dia. 2 Holes C Plug (With Grounding Indents) Grounding Indents (See Table) Mating Face .230 [5.84] .420 Ref. [10.67] Receptacle .432 Max. [10.97] .100 Max. [2.54] Receptacle Clinch Nut A (Plug and Receptacle) B Material and Finish: Shell—Steel, tin plated .120 Insert—94V-0 rated thermoplastic, [3.05] Dia. 2 Holes black Contacts and ferrules must be purchased C separately. Related Product Data: Contact Arrangements—page 40 Mating Face .243 Performance Characteristics— [6.17] page 41 Contacts—page 109 .430 Ref. Ferrules—page 108 [10.92] Mating/Panel Mounting —page 42 .432 Max [10.97] Cable Clamps—pages 132, 133, 135- 137, 140, 141, 144, 145 Mating Hardware—pages 146-150, 153, 155 Part Numbers No. of Dimensions Shell With Grounding With With Technical Documents: Contact Size Indents Clinch Nuts Clinch Nuts AB C Positions Application Specification— Plug Plug Receptacle Receptacle 114-10001 1.213 .984 .494 1 15 748364-1 1658691-1 1658681-1 1658690-1 Product Specification—108-1268 30.81 24.99 12.55 1.541 1.312 .494 Instruction Sheets—408-9381 2 26 1658671-1 5749717-1 1658682-1 5788816-1 39.14 33.33 12.55 Note: Instruction Sheets for TE Tooling 2.088 1.852 .494 are packaged with the tooling. For 3 44 1658672-1 — 1658683-1 5786583-1 53.84 47.04 12.55 additional information call the Tooling 2.729 2.500 .494 4 62 1658673-1 6658293-1 1658684-1 — Assistance Center: 1-800-722-1111. 69.32 63.50 12.55 2.635 2.406 .605 5 78 1658674-1 — 1658685-1 5788817-1 66.93 61.11 15.37 Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: All part numbers are RoHS compliant. 105 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) .120 Basic Shielding Plug [3.05] Dia. 2 Holes Hardware Kits Plug Connector .195 Max. Typ. [4.95] .230 [5.84] Typ. Plug C Ferrule (Must Be Purchased D Separately) Receptacle Receptacle .120 [3.05] Dia. 2 Plc. Each kit contains:
Connector
Inner shield Rcpt. Connector
Outer shield Contacts and ferrules must be purchased separately. .195 Max. Typ. [4.95] Material and Finish: .243 Connector Shell—Steel, tin plated [6.17] Connector Insert—94V-0 rated ther- moplastic, black C Shields—Steel, tin plated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—page 109 D Ferrules—page 108 Application Tooling—pages 108 & 109 Mateable Connectors— Recommended Max. Inner No. of Kit Numbers Dimensions Shell Cable Cable pages 105 & 107 Contact Size Outer Dia. Bundle CD Plug Receptacle Positions Mating Hardware—pages 146-150, Range Dia.† 153, 155 1.535 .700 .165-.455 .350 1 15 1658675-1 5748634-1 38.99 17.78 4.19-11.56 8.89 Mating/Panel Mounting—page 42 1.535 1.024 .165-.455 .350 2 26 1658676-1 1658687-1 38.99 26.01 4.19-11.56 8.89 Technical Documents: 1.535 1.576 .165-.455 .350 3 44 1658677-1 5748636-1 38.99 40.03 4.19-11.56 8.89 Application Specifications— 114-10001 1.892 2.215 .338-.562 .450 4 62 5748471-1 — 48.06 56.26 8.59-14.28 11.43 Product Specification—108-1268 1.876 2.120 .338-.490 .450 5 78 5748472-1 — Instruction Sheet—408-9381, 47.65 53.85 8.59-12.45 11.43 408-9010 Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: Instruction Sheets for TE Tooling are 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. packaged with the tooling. For additional †Maximum cable diameter after jacket and braid removed. information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 106 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Expanding Neck, Accommodates Cable Shielding Hardware Plug Cable E Max. D Max. Ref. Enclosure Kits Ferrule (Must .125 Max. Be Purchased [3.18] Separately, As Required By Cable Diameter 4-40 Jackscrew Qty. 2 C Max. 1.467 Shield [37.62] Qty. 2 Typ. .812 Plug [20.62] Typ. Enclosure Plug Connector HDP-22 Receptacle Each kit contains: Receptacle
Connector Expanding Neck Cable
Inner shield Ferrule (Must D Max. E Max. Ref. Be Purchased
Outer shield .125 Separately, As Max. [3.18] Required By
Enclosure Cable Diameter
Two jackscrews Contacts and ferrules must be purchased separately. 4-40 Jackscrew Qty. 2 Material and Finish: Connector Shell—Steel, tin plated 1.467 C Max. Shield Connector Insert—94V-0 rated ther- [37.62] Qty. 2 Typ. moplastic, black .812 [20.62] Shields—Steel, tin plated Typ. Enclosure—PVC, black Jackscrews—Zinc alloy Enclosure Related Product Data: Contact Arrangements—page 40 Rcpt. Connector HDP-22 Performance Characteristics— page 41 Contacts—page 109 Ferrules—page 108 Application Tooling—pages 108 & 109 Max. Shielding Enclosure Recommended No. of Inner Expansion Tool Mateable Connectors— Dimensions Kit Numbers Shell Cable Contact Cable Size Outer pages 105 & 106 Cable Part CD E Plug Receptacle Positions Bundle Diameter O.D. (Max.) Number Dia.† Mating Hardware—pages 146-150, 1.640 1.355 .630 .190-.330 .330 153-155 1 15 1658678-1 1658688-1 41.66 34.42 16.00 4.83-8.38 8.38 .330 Mating/Panel Mounting—page 42 58241-4 8.38 1.640 1.685 .630 .190-.330 .330 2 26 1658679-1 1658689-1 41.66 42.80 16.00 4.83-8.38 8.38 Technical Documents: 1.640 2.205 .630 .217-.435 .350 .450 3 44 1658680-1 5748641-1 58241-1 Application Specifications— 41.66 56.01 16.00 5.51-11.05 8.89 11.43 114-10001 2.010 2.860 .730 .338-.562 .450 4 62 5748476-1 5748642-1 51.05 72.64 18.54 8.59-14.28 11.43 .572 Product Specification—108-1268 58241-2 14.52 2.010 2.770 .730 .338-.490 .450 5 78 5748477-1 — Instruction Sheet—408-9381 51.05 70.36 18.54 8.59-12.45 11.43 408-9172 Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: Instruction Sheets for TE Tooling are 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. packaged with the tooling. For additional †Maximum cable diameter after jacket and braid removed. information call the Tooling Assistance Center: Note: All part numbers are RoHS compliant. 1-800-722-1111. 107 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Part Numbers Shell L Cable Style Sizes Dim. Diameter Ferrule Die Sets* .440 .165-.190 1-3 Stepped 3-747579-0 543424-3 11.18 4.19-4.83 Straight .440 .190-.217 1-3 Stepped 3-747579-0 543424-2 11.18 4.83-5.51 .440 .217-.246 1-3 Stepped 3-747579-0 543424-8 11.18 5.51-6.25 Material and Finish: .440 .246-.284 1-3 Stepped 3-747579-2 543424-1 Steel (annealed), tin plated 11.18 6.25-7.21 .440 .284-.324 1-3 Stepped 3-747579-2 543424-7 11.18 7.21-8.23 Related Product Data: .440 .324-.375 1-3 Stepped 3-747579-4 543424-6 11.18 8.23-9.53 Shielding Hardware and .440 .375-.437 Enclosure Kits—pages 106 & 107 1-3 Straight 7-747579-7 543424-5 11.18 9.53-11.05 .440 .400-.460 1-3 Straight 3-747579-6 543424-4 11.18 10.16-11.56 Technical Documents: .625 .230-.265 4-5 Stepped 2-747580-4 543425-2 15.88 5.84-6.73 Instruction Sheets— 408-9507 .625 .338-.385 4-5 Stepped 2-747580-3 543425-1 15.88 8.59-9.78 408-9508 .625 .375-432 408-9243 4-5 Stepped 2-747580-1 58238-1 15.88 9.53-10.97 408-9242 .625 .422-.490 4-5 Stepped 3-747580-1 58237-2 Note: Instruction Sheets for TE Tooling 15.88 10.72-12.45 are packaged with the tooling. For .625 .480-.562 4 Straight 2-747580-2 58237-1 additional information call the Tooling 15.88 12.19-14.28 Assistance Center: 1-800-722-1111. *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Shielding Enclosure Hand Crimping Tool Expansion Tools No. 543344-1 Part No. 58241-1 (.450 [11.43])† (Requires Die Sets, see Part No. 58241-2 (.572 [14.53])† table above.) 58241-4 (.330 [8.38])† †Maximum Cable Diameter (Instruction Sheet—408-9507) Note: All part numbers are RoHS compliant. 108 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDP-22 Crimp Snap-In Contact Connectors (Continued) Material Precision Formed Crimp Snap-In Contacts, Pin—Brass Size 22 DF Socket—Phosphor bronze Finish A—Duplex plated .000030 [0.00076] gold on mating end, tin on crimp barrel, with entire contact nickel underplated B—Duplex plated gold flash on mating Pin end, tin on crimp barrel, entire contact Socket nickel underplated Related Product Data: Contact Part Numbers Hand Tools Wire Contact Performance Characteristics— Insulation for Loose Form Contacts Size Finish Pin Socket Diameter page 41 AWG (Plating PRO-CRIMPER II CERTI-CRIMP II Strip Loose Strip Loose Max. 2 mm Code) Hand Tool Hand Tool Connectors used with—pages 105- Form Form Form Form 107 A 1658670-1 1658670-2 1658686-1 1658686-2 28-22 .040 90800-1 91520-1 0.4-0.08 1.02 B 1658670-3 1658670-4 1658686-3 1658686-4 Technical Documents: Application Specification— Notes: 1. Strip form contacts shipped 20,000 pieces/reel. 114-10001 Product Specification—108-1268 Insertion/Extraction Instruction Sheet—408-9381 Tool No. 91285-1 (Instruction Sheet—408-9404) Note: Instruction Sheets for TE Tooling This tool contains interchangeable tips to Insert/Extract 2 are packaged with the tooling. For ize 22, 28-22 AWG [0.08-0.4 mm ] Crimp Contacts S 2 ] Crimp Contacts additional information call the Tooling Size 20, 28-20 AWG [0.08-0.4 mm Size 20, Posted Contacts Assistance Center: 1-800-722-1111. Application Tooling Applicators PRO-CRIMPER II Hand Tool AMP-O-LECTRIC To accommodate the broad Part No. 90800-1 MODEL “G” range of wire termination Terminating Machine Features interchangeable die products that TE pro duces, sets and ratchet control that most TE terminating machines AMP-O-MATIC A totally new design of our most provides full die closure to help are designed for use with Model II popular machine for bench-top eliminate partial crimps. The interchangeable applicators. Stripper-Crimper Machine operation. It features a quiet and new design is more durable, The basic styles are quickly highly-reliable direct motor drive, This machine automatically and requires dramatically less interchangeable to minimize electronic controls for ease of strips as well as terminates hand force. costly down times, and feature setup and operation, and individual wires. Similar to the dial-in wire and insulation For further information, request improved guarding and lighting AMP-O-LECTRIC Model “G” Catalog 82276. crimp-height settings. Special for operator convenience and machine, applicators are quickly appli cators are now available safety. All versions also include interchangeable, and it includes for use with the AMP Crimp either manual or automatic precision adjust ment for crimp Quality Monitor, for measuring precision adjustment for crimp height. All adjustments can be the crimp height of each height. Power requirement is made from the front of the termina tion as it is made, plus 120 or 220 VAC, 50 or 60 Hz. machine without special tools. evalu ating the quality of each Power requirement is 120 VAC. For further information, request crimp. Air requirement is 80-100 psi Catalog 65828. For further information, request [5.52-6.89 bar], 3.5 scfm 3 Catalog 65404. [0.00165 m /s]. For applicator part numbers, For further information request call the TE Tooling Assistance Catalog 65004. Center at 1-800-722-1111. Note: All part numbers are RoHS compliant. 109 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable Product Selection Guide Contacts Connector Pre-Loaded* Insert Shell Type Type Mounting Type Termination Plating Material Material and Finish Plug Duplex (.000030 All-Plastic [0.00076] (pg. 112) Gold and 94V-0 Rated .120 Insulation Tin) Thermoplastic, Tin Plated Steel Dia. Holes Pins [3.05] Displacement Black Metal-Shell  (pg. 114) Duplex * Interchangeable crimp (Gold Flash snap-in contacts and Tin) available, see page 121 Receptacle  Duplex (.000030 All-Plastic [0.00076] (pg. 113) Gold and 94V-0 Rated Insulation .120 Tin) Thermoplastic, Tin Plated Steel Dia. Holes Sockets Displacement [3.05] Black Metal-Shell  (pg. 115) Duplex * Interchangeable crimp (Gold Flash snap-in contacts and Tin) available, see page 121 110 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued)
Selective loading of con- Section Contents Product Facts tacts available All-Plastic Plug and Receptacle Connectors . . . . . . . 112, 113
Insulation displacement
Crimp snap-in contacts Metal-Shell Plug and Receptacle Connectors . . . . . . 114, 115 contacts preloaded in hous- available for making Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . 116, 117 ings jumpers between circuits Shielding Hardware Enclosure Kits. . . . . . . . . . . . . . . . . 118, 119
No wire stripping Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 120
Recognized under the Interchangeable Contacts, Crimp Snap-In . . . . . . . . . . . . . . 121
Post plated contacts with no Component Program Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 123 bare edges of Underwriters Laboratories Inc.,
Duplex plated contacts— R File No. E28476 gold on mating end and tin on crimp end
Listed under Underwriters Laboratories
Patented contact ensures Inc., Standard 1863, reliable termination of a Communication wide range of wire sizes Circuit Accessories, R and insulation diameters File No. E81956
Removable contacts for
Certified by replacement and repair Canadian Standards Association, File R No. 1088108 (LR 7189-207) Typical Application Rates Tool Rate Pistol Style 7.4 Sec./Line Arbor Tool 5.0 Sec./Line CHAMPOMATOR Machine 2.8 Sec./Line Note: Rates are based on total time to complete a double ended 25 position Jacketed Cable Assembly Shielded Cable Unshielded Clamps and Mounting and Cable Clamps Shielding Hardware Mating Hardware and Enclosure Kits Male Screw Retainers Straight Exit (pgs. 146, 147) RFI/EMI Shields for Jacketed One-Piece, All- Female Cable (pg. 142) Plastic Cable Screwlocks Clamp, 180°/120° (pg. 148) 90° Exit Die Cast Exit (Quik-Snap) RFI/EMI Shields Locking Posts (pg. 133) for Jacketed Cable and Slide (pg. 142) Unshielded Latches Cable Clamps (pgs. 149, 151) Basic Shielding   Straight/90° Exit Hardware Kits Spring Latches, (pg. 132) (pgs. 116, 117) (pg. 152) Slide-On Back Shielding Latching Blocks, Cover (pg. 136) Hardware (pgs. 153, 154) Enclosure Kits (pgs. 118, 119) Keying Plug (pg. 155) 111 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 All-Plastic IDC Connectors Plug .109 Molded Cavity .112 [2.77] Typ. Indentification & [2.85] Ref. AMP Trademark .120 [3.05] Dia. 2 Holes .509 Max. [12.93] B A Plug .230 Material and Finish: [5.84] Housing—94V-0 rated thermoplastic, black Contacts—Phosphor bronze .860 Ref. Contact Finish—Duplex plated: [21.84] .080 [2.03] A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware—pages 146-150, 153, 155 Connector Part Numbers Technical Documents: Contact Contact Contact Dimensions No. of Identification Identification Shell Finish Product Specification—108-40011 Contact No. 1 No. 2 AB Size (Plating Positions for 30-26 AWG for 26-22 AWG Application Specifications— Code) 2 2 ] Wire [0.15-0.4mm ] Wire [0.05-0.15mm 114-40002 Plug Plug 114-40003 A— 745203-2 1.213 .984 19 Instruction Sheet—408-6621 30.81 24.99 B— 1-745203-1 Note: Instruction Sheets for TE Tooling A— 745207-7 1.541 1.312 2 15 are packaged with the tooling. For 39.14 33.33 B— — additional information call the Tooling A 745211-9 745211-7 2.090 1.852 3 25 Assistance Center: 1-800-722-1111. 53.09 47.04 B— 745211-8 A— 745215-7 2.732 2.500 4 37 69.39 63.50 B— — Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 112 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 All-Plastic IDC Connectors (Continued) Receptacle Molded Cavity Indentification & .109 AMP Trademark [2.77] Ref. .112 [2.85] Typ. .120 [3.05] Dia. .509 2 Holes Max. [12.93] B Receptacle A .243 [6.17] Material and Finish: Housing—94V-0 rated thermoplastic, black Contacts—Phosphor bronze .824 Ref. Contact Finish—Duplex plated: .080 [20.93] [2.03] A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- 137, 139, 140, 144, 145 Mating Hardware—pages 146-150, 153, 155 Technical Documents: Connector Part Numbers Contact Product Specification—108-40011 Contact No. of Identification Dimensions Shell Finish Application Specifications— Contact No. 2 Size (Plating AB 114-40002 Positions for 26-22 AWG Code) 2 [0.15-0.4mm ] Wire 114-40003 Receptacle Instruction Sheet—408-6621 A 745201-7 1.213 .984 Note: Instruction Sheets for TE Tooling 19 30.81 24.99 B 745201-9 are packaged with the tooling. For 1.541 1.312 additional information call the Tooling 2 15 A 745205-7 39.14 33.33 Assistance Center: 1-800-722-1111. A 745209-7 2.090 1.852 3 25 53.09 47.04 B 745209-8 Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 113 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Metal-Shell IDC Connectors Plug .109 .112 Typ. [2.77] [.285] Ref. .120 [3.05] Dia. 2 Holes .509 [12.93] B A .230 Material and Finish: [5.84] Shell—Steel, tin plated .039 Typ. [0.99] Insert—94V-0 rated thermoplastic, black .050 .604 Contacts—Phosphor bronze [1.27] [15.34] Typ. Typ. Max. Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- Connector Part Numbers 137, 138, 140, 144, 145 Contact Contact Contact Contact Mating Hardware—pages 146-150, No. of Identification Identification Identification Dimensions Shell Finish Contact No. 1 No. 2 No. 3 153, 155 Size (Plating AB Positions for 30-26 AWG for 26-22 AWG for 22-20 AWG Code) 2 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm ] Wire Plug Plug Plug Technical Documents: A 1-745492-7 1-745492-8 1-745492-9 1.213 .984 19 Product Specification—108-40011 30.81 24.99 B— 2-745492-0 — Application Specifications— A 1-745494-7 1-745494-5 — 1.541 1.312 2 15 39.14 33.33 114-40002 B— 1-745494-6 — 114-40003 A 1-745496-9 1-745496-7 2-745496-0 2.088 1.852 *3 25 53.04 47.04 B— 1-745496-8 — Instruction Sheet—408-6645 A 1-745498-6 1-745498-5 — 2.729 2.500 Note: Instruction Sheets for TE Tooling 4 37 69.32 63.50 B— 1-745498-7 — are packaged with the tooling. For additional information call the Tooling Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in Assistance Center: 1-800-722-1111. receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 114 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Metal-Shell IDC Connectors (Continued) Receptacle .109 .112 Typ. [2.77] [.285] Ref. .120 [3.05] Dia. 2 Holes .509 [12.93] B A Material and Finish: .243 Typ. [6.17] Shell—Steel, tin plated .030 Typ. [0.76] Insert—94V-0 rated thermoplastic, black .050 Contacts—Phosphor bronze .567 Typ. [1.27] [0.2] Contact Finish—Duplex plated: Typ. Max. A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135- Connector Part Numbers 137, 139, 140, 144, 145 Contact Contact Contact Contact No. of Identification Identification Identification Mating Hardware—pages 146-150, Dimensions Shell Finish Contact No. 1 No. 2 No. 3 153, 155 Size (Plating AB Positions for 30-26 AWG for 26-22 AWG for 22-20 AWG Code) 2 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm ] Wire Receptacle Receptacle Receptacle Technical Documents: A 1-745491-6 1-745491-7 1-745491-9 1.213 .984 19 30.81 24.99 Product Specification—108-40011 B— 1-745491-8 — A 1-745493-6 1-745493-4 — Application Specifications— 1.541 1.312 2 15 39.14 33.33 B— 1-745493-5 — 114-40002 114-40003 A 1-745495-7 1-745495-8 1-745495-9 2.088 1.852 *3* 25 53.04 47.04 B— 2-745495-0 — Instruction Sheet—408-6645 A 1-745497-6 1-745497-5 — 2.729 2.500 Note: Instruction Sheets for TE Tooling 4 37 69.32 63.50 B— 1-745497-7 — are packaged with the tooling. For 2 additional information call the Tooling * RS-232, size 3 connector, for 26-22 [0.15-0.4mm ] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug Assistance Center: 1-800-722-1111. Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts. Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant. 115 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Basic Shielding Hardware Kits Plug .120 .109 Dia. Typ. [3.05] [2.77] 2 Holes .509 Max. [12.93] .112 Plug Connector [2.84] Typ. .230 [5.84] .086 Typ. [2.18] Max.Typ. Each kit contains:
Connector
Inner shield ±.015 .377
Outer shield ±0.38 [9.58 ] C Ferrules must be purchased separately. Material and Finish: Outside Inside Connector Shell—Steel, tin plated Shield Shield Connector Insert—94V-0 rated .395 thermoplastic, black [10.03] D Dia. Shield—Steel, tin plated Contacts—Phosphor bronze Ferrule (Must be Purchased Contact Finish—Duplex plated: Separately) A—.000030 [0.00076] gold on mating end, tin on termination end, with entire View of Rear Shell (With Shields Removed) contact nickel underplated B—Gold flash on mating end, tin on .490 termination end, with entire contact [12.45] Max. nickel underplated Technical Documents: Related Product Data: Product Specifications— Contact Arrangements—page 40 108-40011 Performance Characteristics— 108-40030 page 41 Application Specifications— Application Tooling—pages 121-123 114-40002 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9010 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Connector Part Numbers Recommended Max. Contact Contact Contact Contact No. of Cable Inner I.D. No. 1 I.D. No. 2 I.D. No. 3 Dimensions Shell Finish Contact Outer Cable for 30-26 AWG for 26-22 AWG for 22-20 AWG Size (Plating CD 2 2 2 Pos. Dia. Bundle [0.05-0.15mm ] [0.15-0.4mm ] [0.4-0.6mm ] Code) Range Dia.† Wire Wire Wire Plug Plug Plug 1.520 .678 .165-.455 .350 19 A— 747515-7 — 38.61 17.22 4.19-11.56 8.89 A 747531-7 747531-8 — 1.520 1.002 .165-.455 .350 2 15 38.61 25.45 4.19-11.56 8.89 B— 747531-9 — A 747547-8 747547-9 — 1.520 1.550 .165-.455 .350 3 25 38.61 39.37 4.19-11.56 8.89 B— 1-747547-0 — A— — — 1.867 2.205 .338-.562 .450 4 37 47.42 56.01 8.59-14.28 11.43 B— 1-747563-0 — Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 116 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 .109 Dia. Typ. [3.05] [2.77] 2 Holes .509 Max. [12.93] Rcpt. Connector .112 [2.84] Typ. .243 [6.17] .086 Typ. [2.18] Max.Typ. Each kit contains:
Connector
Inner shield .377
Outer shield [9.58] Ferrules must be purchased separately. C Material and Finish: Inside Outside Shield Shield Connector Shell—Steel, tin plated .395 Connector Insert—94V-0 rated [10.03] thermoplastic, black Dia. D Shield—Steel, tin plated Contacts—Phosphor bronze Ferrule (Must Contact Finish—Duplex plated: be Purchased Separately) A—.000030 [0.00076] gold on mating end, tin on termination end, with entire View of Rear Shell (With Shields Removed) contact nickel underplated B—Gold flash on mating end, tin on .490 [12.45] termination end, with entire contact Max. nickel underplated Technical Documents: Related Product Data: Product Specifications— Contact Arrangements—page 40 108-40011 108-40030 Performance Characteristics— page 41 Application Specifications— Application Tooling—pages 121-123 114-40002 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9010 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Connector Part Numbers Recommended Max. Contact Contact Contact Contact No. of Cable Inner I.D. No. 1 I.D. No. 2 I.D. No. 3 Dimensions Shell Finish Contact Outer Cable for 30-26 AWG for 26-22 AWG for 22-20 AWG Size (Plating CD 2 2 2 Pos. Dia. Bundle [0.05-0.15mm ] [0.15-0.4mm ] [0.4-0.6mm ] Code) Range Dia.† Wire Wire Wire Receptacle Receptacle Receptacle A— 747516-7 747516-8 1.520 .678 .165-.455 .350 19 38.61 17.22 4.19-11.56 8.89 B— 747516-9 — A— 747532-7 — 1.520 1.002 .165-.455 .350 2 15 38.61 25.45 4.19-11.56 8.89 B— 747532-8 — A— 747548-8 — 1.520 1.550 .165-.455 .350 3 25 38.61 39.37 4.19-11.56 8.89 B— 747548-9 — 1.867 2.205 .338-.562 .450 4 37 B 747564-8 747564-9 — 47.42 56.01 8.59-14.28 11.43 Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 117 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Shielding Hardware Enclosure Kits Plug Expanding Neck Accommodates Cable Ferrule (Must .630 be Purchased [16.00] Cable Separately as Max. Ref. Required by Cable Dia.) Each kit contains:
Connector 1.640 Max. [41.66]
Inner shield C
Outer shield E
Enclosure
Two jackscrews Ferrules must be purchased separately. Material and Finish: D Connector Shell—Steel, tin plated Mating End Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specifications— Related Product Data: 108-40011 Contact Arrangements—page 40 108-40030 Performance Characteristics— Application Specifications— page 41 114-40002 Application Tooling—pages 121-123 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 114-40008 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9172 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Kit Part Numbers Shielding Recommended Max. Enclosure Contact Contact Contact Contact No. of Cable Inner Dimensions Expansion Shell Finish I.D. No. 1 I.D. No. 2 I.D. No. 3 Contact Outer Cable Tool Size (Plating for 30-26 AWG for 26-22 AWG for 22-20 AWG CD E Pos. Dia. Bundle 2 2 2 Code) [0.05-0.15mm ] [0.15-0.4mm ] [0.4-0.6mm ] Cable Part Range Dia.† O.D. (Max.) No. Plug Plug Plug A— 1-747944-5 — 1.640 1.355 .630 .190-.330 .330 19 41.66 34.42 16.00 4.83-8.38 8.38 B— 1-747944-6 — .330 58241-4 8.38 A— 1-747946-5 — 1.640 1.685 .630 .190-.330 .330 2 15 41.66 42.80 16.00 4.83-8.38 8.38 B— 1-747946-6 — A 1-747948-5 1-747948-6 — 1.640 2.210 .630 .217-.435 .350 .450 3 25 58241-1 41.66 56.13 16.00 5.51-11.05 8.89 11.43 B— 1-747948-8 1-747948-9 A 1-747950-4 1-747950-5 — 2.010 2.865 .730 .338-.562 .450 .572 4 37 58241-2 51.05 72.77 18.54 8.59-14.28 11.43 14.52 B— 1-747950-6 — †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 118 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Accommodates Cable .630 [16.00] Ferrule (Must Max. Cable be Purchased Ref. Separately as Required by Cable Dia.) Each kit contains:
Connector 1.640 Max. [41.66]
Inner shield
Outer shield C E
Enclosure
Two jackscrews Ferrules must be purchased separately. Material and Finish: D Connector Shell—Steel, tin plated Mating End Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated Technical Documents: Product Specifications— Related Product Data: 108-40011 Contact Arrangements—page 40 108-40030 Performance Characteristics— Application Specifications— page 41 114-40002 Application Tooling—pages 121-123 114-40003 Mateable Connectors: 114-40006 HDP—pages 90-97 114-40008 HD-20 Board Mount—pages 54-71, Instruction Sheet—408-9172 78-85, 87-89 Note: Instruction Sheets for TE Tooling Mating Hardware—pages 146-150, are packaged with the tooling. For 153, 155 additional information call the Tooling Mating/Panel Mounting—page 42 Assistance Center: 1-800-722-1111. Kit Part Numbers Shielding Recommended Max. Enclosure Contact Contact Contact No. of Cable Inner Dimensions Expansion Shell Finish I.D. No. 1 I.D. No. 2 Contact Outer Cable Tool Size (Plating for 30-26 AWG for 26-22 AWG CD E Pos. Dia. Bundle 2 2 Code) [0.05-0.15mm ] [0.15-0.4mm ] Cable Part Range Dia.† O.D. (Max.) No. Receptacle Receptacle A 1-747943-5 1-747943-6 1.640 1.355 .630 .190-.330 .330 19 41.66 34.42 16.00 4.83-8.38 8.38 B— 1-747943-7 .330 58241-4 8.38 A 1-747945-5 — 1.640 1.685 .630 .190-.330 .330 2 15 41.66 42.80 16.00 4.83-8.38 8.38 B— — A 1-747947-5 1-747947-6 1.640 2.210 .630 .217-.435 .350 .450 3 25 58241-1 11.43 41.66 56.13 16.00 5.51-11.05 8.89 B— 1-747947-7 A— — 2.010 2.865 .730 .338-.562 .450 .572 4 37 58241-2 14.52 51.05 72.77 18.54 8.59-14.28 11.43 B— — †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant. 119 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Crimp Snap-In Contact Connectors Ferrules for Shielding Hardware Kits .020 [0.51] Stepped L Part Numbers Shell L Cable Style Sizes Dim. Diameter Ferrule Die Sets* .440 .165-.190 1-3 Stepped 3-747579-0 543424-3 11.18 4.19-4.83 .440 .190-.217 1-3 Stepped 3-747579-0 543424-2 Straight 11.18 4.83-5.51 .440 .217-.246 1-3 Stepped 3-747579-0 543424-8 11.18 5.51-6.25 Material and Finish: .440 .246-.284 1-3 Stepped 3-747579-2 543424-1 11.18 6.25-7.21 Steel (annealed), tin plated .440 .284-.324 1-3 Stepped 3-747579-2 543424-7 11.18 7.21-8.23 .440 .324-.375 1-3 Stepped 3-747579-4 543424-6 Related Product Data: 11.18 8.23-9.53 .440 .375-.435 Shielding Hardware and 1-3 Straight 2-747579-7 543424-5 11.18 9.53-11.05 Enclosure Kits—pages 116-119 .440 .400-.455 1-3 Straight 3-747579-6 543424-4 11.18 10.16-11.56 .625 .230-.265 4 Stepped 2-747580-4 543425-2 Technical Documents: 15.88 5.84-6.73 .625 .338-.385 Instruction Sheets— 4 Stepped 2-747580-3 543425-1 15.88 8.59-9.78 408-9242 .625 .375-432 408-9243 4 Stepped 2-747580-1 58238-1 15.88 9.53-10.97 408-9507 .625 .422-.490 4 Stepped 3-747580-1 58237-2 408-9508 15.88 10.72-12.45 Note: Instruction Sheets for TE Tooling .625 .480-.562 4 Straight 2-747580-2 58237-1 15.88 12.19-14.28 are packaged with the tooling. For additional information call the Tooling *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Assistance Center: 1-800-722-1111. Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1. Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1 Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.) Shielding Enclosure Hand Crimping Tool Expansion Tools No. 543344-1 Part No. 58241-1 (.450 [11.43])† (Requires Die Sets, see Part No. 58241-2 (.572 [14.53])† table above.) Part No. 58241-4 (.330 [8.38])†0 †Maximum Cable Diameter (Instruction Sheet—408-9507) Note: All part numbers are RoHS compliant. 120 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Contacts, Precision Formed Material and Finish: Interchangeable Contacts, Phosphor bronze, duplex plated as fol- lows: Crimp Snap-In A—Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel under- plated B—Gold flash on mating end, tin on termination end, with entire contact Pin Socket nickel underplated Related Product Data: Insulation Wire Size Contact Contact Part Numbers Diameter Range Finish Performance Characteristics— Code* Pin Socket AWG (Plating Single Two page 41 2 Strip Form Strip Form mm Code) Wire Wire Connectors used with: A — 1-745269-1 26-22 .054 .039 4 HDE—pages 112-119 0.15-0.4 1.37 0.99 B 1-745266-0 1-745269-0 A 1-745267-0 1-745270-1 22-18 .075 .054 3 0.4-0.8 1.91 1.37 B— 1-745270-0 Technical Documents: * A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact. — Product Specifications Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts. 108-40011 2. Strip form contacts shipped 10,000 pieces/reel. 108-40030 Application Specifications— 114-40002 114-40003 114-40006 114-40008 Instruction Sheet—408-6738 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant. 121 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDE-20 Application Tooling A modular interchangeable head provides versatility to these tools. Along with the head Hand Tools with used to terminate Subminiature D connectors, heads are available to terminate other TE Modular Heads product lines. The head used to terminate the Subminiature D, HDE connectors can be used with a Technical Documents: manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These tools terminate one unstripped wire per cycle and index the connector to the next Instruction Sheets— 408-6790 terminating position. The head rotates to permit optimum access to the wiring area. 408-9414 408-6789 Air Pistol Grip Tool Note: Instruction Sheets for TE Tooling Manual Pistol Grip Tool are packaged with the tooling. For additional information call the Tooling Assistance Hotline: 1-800-722-1111. Handle and Head Tool Assembly No. 608868-1 Handle No. 58075-1 Handle No. 58074-1 Head Assembly No. 58063-2 Head Assembly No. 58063-2 Air actuated, utilizing modular heads. This tool is manually actuated, using modular heads. Bench Mounted Bench Mount Bench Mount Tools with Electric Power Assembly Pneumatic Power Assembly Modular Heads Head Assembly No. 58063-2 Bench Assembly No. 58338-1 Head Assembly No. 58063-2 This tool electrically powered This tool is air actuated with and actuated by a foot switch. either a foot or knee switch. Note: All part numbers are RoHS compliant. 122 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDE-20 Application Tooling (Continued) Product Facts CHAMPOMATOR 3A Terminating Machine
Low applied costs This machine is the
Automatic termination high-productivity way to of jacketed cable terminate multiconductor, jacketed cable with a variety
Automatic continuity check of TE connectors having and shorts test insulation displacement
Single- or double-ended contacts. It automatically sorts the wires, and terminates assemblies them in a programmed
Microprocessor controlled sequence. The sequence with touch input screen may use all or some of the connector contacts, such
Stored program capability as for various RS-232 wiring
Selective termination of patterns. connector positions All cable assemblies are tested for continuity and shorts.
Rapid tooling changeover The machine is micro- for different connector types processor controlled, and
Handles a variety of TE programmed by a touch input insulation-displacement screen. The easy programming connectors simplifies the process and reduces training require ments.
Terminates both multicolor The machine’s internal storage and single-color wires capability can retain up to 50 cable assemblies, which can
Remote programming capa- be easily retrieved by number bility or name. Produc tion monitoring
Straight or right-angle wire and diag nostics can also be dress accessed through the touch screen.
Control Module Contact TE for the tooling 852423-1 120 VAC required for your specific applications. CHAMPOMATOR 2.5 Terminating Machine Technical Documents: This is a compact, semi- Instruction Sheets automatic bench machine. It 408-7777 Manual Arbor Tool is microprocessor controlled, Note: Instruction Sheets for TE Tooling and programmed using a are packaged with the tooling. For membrane switch keyboard. additional information call the Tooling The potential machine rate is Assistance Center: 1-800-722-1111. one pair of wires per second. Control Module CHAMPOMATOR No. 852423-1 2.5 Machine Contact TE for the tooling No. 354786-4 required for your specific applications. The CHAMPOMATOR Model 2.5 Bench Terminating Machine—Part No. 354786-4 is used in conjunction with Control Module—Part No. 852423-1. Contact TE for application Manual specific requirements. Arbor Tool Manual Arbor Tool The arbor tool with applicator is used to terminate jacketed cable. Wires are neatly routed Arbor Tool No. 91085-2 and trimmed to length with Applicators: the cable jacket close to the Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount), connector. 400 to 800 termi - 543426-1 (termination tool) nated wires per hour are Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount), typical. 543426-2 (termination tool) Note: All part numbers are RoHS compliant. 123 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Subminiature D Connectors HDF-20 for Flat Ribbon Cable Product Facts Plug — Low Profile Metal Receptacle — Low Profile Shell Metal Shell
Available in all 5 standard shell sizes
Visual inspection of termination possible
Fluted cover provides positive alignment of cable prior to termination
Wide range of application tooling Plug Part Nos. Receptacle Part Nos.
Patented insulation No. of Cable With With displacement contact With 4-40 With 4-40 Pos. & Stabilizer Standard Standard Threaded Threaded latches into the connector (Shell Size) Part No. Mounting Mounting Inserts Inserts Holes Holes cover 9 (1) 747275-4 1658613-4 1658608-4 1658612-4 1658610-4
Contact design provides a 15 (2) 747275-3 1658613-3 1658608-3 1658612-3 1658610-3 “gas-tight” termination 25 (3) 747275-2 1658613-2 1658608-2 1658612-2 1658610-2
Contacts accept 28 AWG 37 (4) 747275-1 1658613-1 1658608-1 1658612-1 1658610-1 [0.08mm2] solid and 50 (5) 746785-1 — 1658607-1 — 1658606-1 stranded, and 26 AWG Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered [0.15mm2] solid and separately. stranded round conductor flat ribbon cable on .050 [1.27] centers Material Related Product Data Technical Documents
Qualified to Battelle Level Front Shell—Steel, tin or tin plated Contact Arrangement—page 40 III environment Product Specification—108-40012 Housing, Cover & Cable Stabilizer— Performance Characteristics—
Recognized under the Thermoplastic, 94V-0, black page 41 Component Program of Threaded Inserts—Brass, unplated Mateable Receptacles: Underwriters HDF-20 Metal-Shell—page 124 Contacts—Phosphor bronze, duplex R Laboratories Inc., HDE—pages 110-121 (Sizes 1–4 only) plated .000030 [0.00076] min. gold on File No. E28476 HDP—pages 90-109 mating end, .000100-.000200 [0.00254- HD-20 Board Mount—pages 54-71, 0.00508] bright tin on termination end
Certified by Canadian 78-85, 87-89 with entire contact underplated .000050 Standards R [0.00127] min. nickel Mating/Panel Mounting—page 126 Association, Ribbon Cable—page 125 File No. LR 7189 Accessories:
Listed and complies with Commoning Strip—page 146 UL 1863, Communication Mating Hardware—pages 146-150, Circuit Accessories 153 & 154 R File No. E81956 Application Tooling—page 127 Note: All part numbers are RoHS compliant. 124 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDF-20 Low Profile All-Plastic Connectors (for Round Conductor Flat Ribbon Cable) Material and Finish Plug Assemblies Receptacle Assemblies Housing, Cover & Cable Stabilizer—Black thermoplastic, 94V-0 rated Threaded Inserts—Brass, unplated Pin Contacts—Phosphor bronze, duplex plated .000030 [0.00076] gold on mating end, .000100-.000200 [0.00254-0.00508] bright tin on termination end, with entire contact underplated .000050 [0.00127] nickel Housing and Covers are Housing and Covers are Preassembled; Cable Stabilizer Preassembled; Cable Stabilizer Related Product Data is Separate. is Separate. Contact Arrangement—page 40 Performance Characteristics— page 41 Plug Assembly Part No. Receptacle Assembly Part No. No. of Optional Mateable Receptacles: With With Contact Cable With With Standard Standard HDF-20 All-Plastic—page 124 Pos. & Stabilizer Threaded Threaded Mounting Mounting (Shell Size) Part No. HD-20 Board Mount—pages 54-71, Inserts Inserts Holes Holes 78-85, 87-89 9 (1) 747275-4 1658615-4 1658611-4 1658614-4 1658609-4 HDE All-Plastic—pages 147, 148 15 (2) 747275-3 1658615-3 1658611-3 1658614-3 1658609-3 Mating/Panel Mounting—page 126 25 (3) 747275-2 1658615-2 1658611-2 1658614-2 1658609-2 Ribbon Cable—page 125 37 (4) 747275-1 1658615-1 — 1658614-1 1658609-1 Accessories: Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered Mating Hardware—pages 146-150, separately. 153, 155 Application Tooling—page 127 Technical Documents Product Specifications— 108-40012 HDF-20 Low Profile Connectors Ribbon Cable Parameters 2 2 28 AWG [0.08mm ] Part No. 26 AWG [0.15mm ] Part No. No. of Length Per Reel Length Per Reel Conductors 100 Ft. [30.5m] 500 Ft. [152.4m] 500 Ft. [152.4m] 9 1-57040-2 1-971111-2 57034-2 15 1-57040-5 1-971111-5 57034-5 25 57040-2 1-971111-2 57034-9 37 1-57040-8 1-971111-8 1-57034-3 50 1-57040-6 1-971111-6 1-57034-5 Note: All part numbers are RoHS compliant. 125 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications Panel Cutouts Plug/Receptacle Mating ±.015 .265 Shell Sizes 1 & 2 ±0.38 [6.73 ] ±.015 .256 Shell Sizes 3, 4 & 5 ±0.38 [6.50 ] A 10° ± 2° C (2 Places) D E J* F Plug ± .002 Receptacle .120 ± 0.05 [3.05 ] K Radius (2 Places) (4 Places) H* B C L The .265/.256 [6.73/6.50] .040 dimensions are required [1.02] Dia. (Typ.) A (2 Holes) to assure full mating of connector halves. These dimensions must be taken into consideration when ± .002 .129 ± 0.05 [3.28 ] determining the method of mounting, panel thickness, Cutout for Rear Mount etc. and Short Latching Blocks Panel Mounting Plugs and receptacles can be mounted to a panel from either the front or rear, using a variety of accessory hardware. Typical examples are shown below. Mounting Shell Dimensions Method Size Front/Rear A BCD E F *H* *J* K (Pos.) Panel .984 .492 .874 .437 .513 .257 .083 Front —— 24.99 12.50 22.20 11.10 13.03 6.53 2.11 1 (9) .984 .492 .806 .403 .449 .225 .550 .750 .132 Rear 24.99 12.50 20.47 10.24 11.41 5.72 13.97 19.05 3.35 1.312 .656 1.202 .601 .513 .257 .083 Front —— 33.33 16.66 30.53 15.27 13.03 6.53 2.11 2 (15) 1.312 .656 1.134 .567 .449 .225 .730 .750 .132 Rear 33.33 16.66 28.80 14.40 11.41 5.72 18.54 19.05 3.35 Typical Front-Panel Mounted HDF-20 Plug 1.852 .926 1.743 .872 .513 .257 .083 Front —— 47.04 23.52 44.27 22.15 13.03 6.53 2.11 3 (25) 1.852 .926 1.674 .842 .449 .225 1.275 .750 .132 Rear 47.04 23.52 42.52 21.39 11.41 5.72 32.39 19.05 3.35 2.500 1.250 2.391 1.196 .513 .257 .083 Front —— 63.50 31.75 60.73 30.38 13.03 6.53 2.11 4 (37) 2.500 1.250 2.326 1.163 .449 .225 1.920 .750 .132 Rear 63.50 31.75 59.08 29.54 11.41 5.72 46.05 16.13 3.35 2.406 1.203 2.297 1.149 .623 .312 .083 Front —— 61.11 30.56 58.34 29.19 15.82 7.93 2.11 5 (50) 2.406 1.203 2.218 1.109 .555 .278 1.753 .750 .132 Rear 61.11 30.56 56.34 28.17 14.10 7.06 44.52 19.05 3.35 *Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps. Typical Rear-Panel Mounted HDF-20 Plug 126 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HDF-20 Application Tooling Application Tooling Hand Tool Kit No. 768340-1 Consists of a hand tool frame, a universal base assembly, a bench mount kit, and connector-specific tooling for AMP-LATCH Standard and Novo Receptacles, Card-Edge Connectors, and AMPLIMITE HDF-20 Connectors. Note: For 50-position HDF connec- tors, you must also order Connector- Specific Kit No. 768350-1. Note: All part numbers are RoHS compliant. 127 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Connectors Product Facts
Preloaded duplex-plated solder cup contacts
Shell finish in choice of standard zinc or tin
Two-piece 94V-0 rated plastic insert
Anti-solderwicking contact design
Intermateable with other subminiature D connectors
Available in 9, 15, 25 and 37 position (shell sizes 1-4) plugs and receptacles
Easy application without special application tools
Shields offer full EMI shielding and ESD insulation
Crimped shield termination for low impedance
Shield crimp provides strain relief
Shields may be post molded or covered with enclosures
Recognized under the Component Program of Underwriters Laboratories, Inc., R File No. E28476
Listed under Underwriters Laboratories Inc., connectors for use in data, signal, control & Power Applications — components, R File No. E127344
Certified by Canadian Standards R Association, File No. LR 97981 128 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Connectors (Continued) Plug A B .493 [12.50] Ø .122 [3.10] Clinch Nut #4-40 UNC x 3.0 Grounding Indent Material and Finish: 2 Plcs. Shell—Steel, tin or zinc plated ± .015 .607 Insert—94V-0 rated thermoplastic, ± 0.38 [15.40 ] black .047 Contacts—Phosphor bronze; duplex .426 [1.20] plated with gold flash on mating end, tin [10.80] on solder cup, with entire contact nickel underplated Related Product Data: Mateable Connectors: HDE—pages 110-119 HDF—pages 124-126 HDP—pages 90-101 Receptacle HD-20 Solder Cup—pages 128-130 A HD-20 Board Mount—pages 54-71, 78-85, 87-89 B Cable Clamps—pages 132, 133, 135-137, 140, 141, 144, 145 .493 Mating Hardware—pages 146-150, [12.50] .122 Dia. 151-154 [3.10] 2 Holes .109 Typ. [2.77] .229 Mating Face Technical Documents: [5.80] Product Specification ± .015 .429 ± .015 108-40031 ± 0.38 .587 [10.90 ] ± 0.38 [14.90 ] Instruction Sheet 408-9193 Clinch Nut 4-40 UNC-3B .047 Ref. 2 Plcs. [1.20] Typ. Plug Part Numbers Receptacle Part Numbers No. of Dimensions Shell Contact Tin Plated Zinc Plated Tin Plated Zinc Plated Size AB Positions Shell Shell Shell Shell 1.210 .984 19 5-747904-2 5-747904-2 5-747905-2 5-747905-2 30.80 24.99 1.544 1.313 2 15 5-747908-2 5-747908-2 5-747909-2 5-747909-2 39.20 33.32 2.089 1.853 3 25 5-747912-2 5-747912-2 5-747913-2 5-747913-2 53.01 47.04 2.734 2.502 4 37 5-747916-2 5-747916-2 5-747917-2 747917-4 69.40 63.50 Note: All part numbers are RoHS compliant. 129 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors HD-20 Solder Cup Shielding Hardware Enclosure Kits Plug and Receptacles C .886 [22.50] Shield Cable D Each kit contains
Connector with preloaded, nonremovable contacts Connector
Shield Recommended Crimp Area
Enclosure Jackscrew Enclosure
Two jackscrews Cable Material and Finish: E Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shielding Enclosure Shields—Steel, tin plated Kit No. of Cable Dimensions Expansion Tool Shell Part Numbers Enclosure—PVC, black Contact Insulation Size CD E Cable Part Positions Diameter Plug Receptacle Jackscrews—Brass, zinc coated O.D. (Max.) Number Contacts—Phosphor bronze; duplex .217-.270 1571650-4 1571654-4 5.51-6.86 plated with gold flash on mating end, tin 1571650-5 1571654-5 on solder cup, with entire contact nickel 1.64 1.33 .659 .270-.324 .355 19 58241-4 41.67 33.74 16.74 6.86-8.23 9.02 underplated 1571650-6 1571654-6 .324-.385 1571650-6 1571654-6 8.23-9.78 Related Product Data: .217-.270 1571651-4 1571655-4 5.51-6.86 Mateable Connectors: 1571651-5 1571655-5 1.64 1.65 .659 .270-.324 .355 2 15 58241-4 HDE—pages 110-119 41.67 41.86 16.74 6.86-8.23 9.02 1571651-6 1571655-6 HDF—pages 124-126 .324-.385 1571651-6 1571655-6 8.23-9.78 HDP—pages 90-101 .217-.270 HD-20 Solder Cup—pages 128-130 1571652-4 1571656-4 5.51-6.86 HD-20 Board Mount—pages 82-85, 1571652-5 1571656-5 1.64 2.20 .659 .270-.324 .465 87-89 3 25 58241-1 41.67 55.86 16.74 6.86-8.23 11.56 1571652-6 1571656-6 .324-.385 1571652-6 1571656-6 8.23-9.78 Technical Documents: 2.35 2.82 .659 .455-.480 .562 4 37 1571653-2 1571657-2 58241-2 Product Specification 59.67 71.63 16.74 11.58-12.19 14.28 108-40031 Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. Instruction Sheets 408-9193 HD-20 Solder Cup Shielding Hardware Crimping Tool ± .020 1.00 ± 0.51 [25.40 ] 2.000 [50.80] ± .020 1.00 ± 0.51 [25.40 ] 1571749-1 .165 .215 .243 [4.19] [5.46] [6.25] ± .020 4.000 ± 0.51 [101.60 ] Assembled Tooling: Part Number 1571750-1 Individual Tools (for customer fabrication): 1571749-1 & 1571749-2 Note: All part numbers are RoHS compliant. 130 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors 1571749-2 Cable Connectors AMPLIMITE Subminiature D Connectors Accessories Numerous accessories are available for strain relief and cable clamping, shielding, connector-to-connector mating, connector-to- connector pc board mounting, and keying. These accessories are illustrated and tabled on the following pages. To help discern the accessories available for a particular connector type, refer to the Product Selection Guide at the beginning of the connector section. Also, the connector the accessory is used with is listed under the Related Product Data heading next to the accessory listing. Section Contents Unshielded Cable Clamps Hardware Universal Cable Clamps for Jacketed Cable . . . . . . . . . . . . 132 Commoning Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 One-Piece, All-Plastic Cable Clamp. . . . . . . . . . . . . . . . 133, 134 Male Screw Retainers for Metal-Shell Connectors Straight/90° Low Profile Cable Clamps . . . . . . . . . . . . . . . . . . 135 (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Slide-On Back Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Male Screw Retainers for All-Plastic Connectors (HDE) . . . 147 Box and Lid, Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Male Screw Retainers for Metal-Shell and All-Plastic Clam Shell, Straight/45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Connectors (HDF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Straight Exit, Dataphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Female Screwlocks for Metal-Shell and All-Plastic Straight Exit for Jacketed Cable (Two-Piece) . . . . . . . . . . . . 139 Connectors (HDE, HDF, HDP). . . . . . . . . . . . . . . . . . . . . . . . . 148 Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Slide Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 150 Slide Latch Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Shielded Cable Clamps Locking Post Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Straight Exit RFI/EMI Shields for Jacketed Cable Spring Latches (Two-Piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Latching Blocks (HDE, HDF, HDP, HD) . . . . . . . . . . . . . 153, 154 Straight/90° Exit RFI/EMI Die Cast Shields for Standoff Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Jacketed Cable (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Keying Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Crimp and Split-Ring Ferrules . . . . . . . . . . . . . . . . . . . . . . 143-145 EMI/RFI Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 131 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps Material and Finish: Universal Cable Clamps for Jacketed Cable Cable Clamp Housing— Thermoplastic, black 2.090 [53.09] Cable Clamp Wedge Set— 2.105 Thermoplastic, black [53.47] 4-40 Mounting Screws— Steel, zinc plated HDE or HDP Plug or receptacle Related Product Data: (Shown for Ref. only) Connectors used with: HDE Metal-Shell—pages 114 & 115 .744 [18.90] HDP Metal-Shell—pages 90-102 Other accessory capabilities: 4-40 Spring Latches (Two Piece)— Mounting page 152 Screw Technical Documents: For Shell Size 3 Instruction Sheet—408-9238 Cable Dia. Range—.190-.530 [4.83-13.46] Individual Kit No.—747824-1 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cable Female Screwlock clamp halves, two cable clamp wedge (Order separately, see page 144.) sets and two mounting crews. Material and Finish: Straight/90° Exit Cable Tie Cable Clamp Housing— Openings Thermoplastic, gray A 1.750 4-40 Mounting Screws— [44.45] Steel, zinc plated 4-40 Housing Screws & Hex Nuts —Steel, zinc plated HDE or HDP Plug or receptacle (Shown for Ref. only) Related Product Data: Connectors used with: HDE All-Plastic—pages 112 & 113 B HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 4-40 Other accessory capabilities: Mounting Spring Latches (Two Piece)— Screw page 152 Technical Documents: Female Screwlock Instruction Sheet—408-7555 (Order separately, see page 144.) Cable Dimensions Cable Clamp Kit No. Shell Dia. Size AB Individual (Max.) 1.550 .826 .350 2 5206471-1 39.37 20.98 8.89 .335 5206472-1 8.51 2.090 .826 3 53.09 20.98 .460 5745134-1 11.68 2.738 .826 .675 4 5745081-1 69.55 20.98 17.15 2.644 .938 .775 5 5745082-1 67.16 23.83 19.69 Notes: 1. All parts are packaged unassembled. 2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable Ties through cable tie openings and clamping the cable to one housing half only. Note: All part numbers are RoHS compliant. 132 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) The TE Quik-Snap Backshell One-Piece, All-Plastic Cable Clamp Kit is a one-piece, all-plastic for Jacketed Cable, 180°/120° Exit cable clamp kit designed (HDP and HDE) (Quik-Snap) for use with either the AMPLIMITE HDP-20, HDP-22, or HDE, all-plastic ±.010 or metal-shell connectors. .700 Cable ±0.25 [17.78 ] Gate Kits are available for Cable connector sizes 1, 2, 3, A Exit and 4 with a cable exit option of 180° or 120°. 1.928 [48.97] Each kit contains: Typ.  1-Hinged, plastic clamp  2-Self-tapping screws  1-Strain relief clip  1-Cable exit gate plug (Used to close unused exit) (For metal-shell connector applications Assembled Cable Clamp an optional kit with 2 retainer clips and Cable screws is available.) Clamp Self Tapping Material and Finish: Screw Retainer Retainer Cover—Polypropylene, black Screw Clip Strain Relief .210 Strain Relief Clip—Stainless steel Clip [5.33] Retainer Clip—Stainless steel Screws—Carbon steel, zinc plated .490 Type 1 Type 2 [12.45] Cable Gate—Polypropylene, Black Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102 HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 Technical Documents: Instruction Sheet—408-7837 Kit Number* Kit Number*** Shell Cable Dia. Dimension with Retainer without Retainer Packaging Size Range (Ref.) A Screws and Clips Screws and Clips 5749914-1 — Bulk Pkg. .075-.250 .785 1 5749914-2 5750100-1 1.91-6.35 19.94 Unit Kit 5749914-4** — .180-.460 1.650 3 5749626-2 5750078-1 Unit Kit 4.57-11.68 41.91 5749916-2 — Bulk Pkg. .250-.550 2.285 4 6.35-13.97 58.04 5749916-2 — Unit Kit *For metal-shell connectors only. **Type 2 Retainer Clip ***For Metal-Shell or All-Plastic Connectors Note: All part numbers are RoHS compliant. 133 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Connector and Clamp Kits The AMPLIMITE Quik-Snap One-Piece, All-Plastic Cable Clamp for Backshell and Connector Jacketed Cable, 180°/120° Exit and kit presents a complete HDP-20 and HDE-20 Connector package for your unshielded Retainer Clip subminiature D connector needs. Kits are available for Shell Sizes 1, 2 and 3, and are packaged 25 and 100 2.079 Retainer Screw kits per unit. [52.81] Max. Mating Face Each kit contains: 1-Hinged Plastic Clamp 2-Retention Screws Pin Contact 2-Retention Clips A 1-Cable Gate Plug Assembled Cable ±.015 1-Strain Relief Clip .700 Housing HDE-20 Connector Clamp and Connector ±0.38 [17.78 ] 2-Self Tapping Screws Retainer Clip 1-Connector and Contacts Retainer Screw Material and Finish: Cover—Polypropylene, black Retention Screws—Steel, zinc plated ±.015 .494 Pin Contact ±0.38 [12.55 ] Retention Clips—Stainless steel Mating Face Shell Cable Gate Plug—Polypropylene, Black Strain Relief Clip—Stainless steel Self Tapping Screws—Steel, zinc Shell plated Housing Contacts—Brass (HDP Pins), HDP-20 Connector Phosphor Bronze (All Others), plated gold flash on the mating end, .000100 [0.00254] min. tin or tin on the terminating end, all over .000030 Strain Relief Clip [0.00076] min. nickel underplating Housing—Polyester or nylon, glass- filled, UL rated 94V-0, black Self Tapping Screw Shell—Steel, plated .000200 [0.00508] min. tin over .000050 [0.00127] min. copper Technical Documents: Cable Clamp Kit HDE Connectors: Instruction Sheets— Cable Gate Plug 408-6621 Unshielded Cable Clamp Kits with HDP-20 Connectors Application Specifications— 114-40002 Shell Cable Dia. Dimension Plug Kit Receptacle Kit Packaging Size Range (Ref.) A Part No. Part No. 114-40003 .075-.250 .785 HDP Connectors: 1 749808-8 749812-7 100/pack 1.91-6.35 19.94 Application Specifications— .170-.380 1.110 114-10000 2 749808-9 — 100/pack 4.32-9.65 28.19 114-40030 .180-.460 1.650 3 749808-7 1-749812-1 100/pack Cable Clamps: 4.58-11.68 41.91 Instruction Sheet—408-9544 Retainer Clips: Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors Instruction Sheet—408-7837 Shell Cable Dia. Dimension Plug Kit Receptacle Kit Packaging Size Range (Ref.) A Part No. Part No. .180-.460 1.650 3 749809-9 749813-8 100/pack 4.58-11.68 41.91 Note: All part numbers are RoHS compliant. 134 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps Low Profile Cable Clamps Straight Exit Low Profile for Jacketed Cable feature a two-piece F Cover construction which allows Cable Support Gate the two cover halves to be (See Note 3.) snapped together, no Cable hardware is required for Support assembly. They can be Gate used on plugs or receptacles and will not interfere with commonly A M Cover B used mating hardware. Sufficient Cable Support Gates (or a Cable Support Gate Latch) are supplied with each cable clamp kit to .550 [13.97] achieve adjustable HDE Plug or clamping over a wide range Receptacle (Ref.) of jacketed cable diameters. Material Black thermoplastic Dimensions Cable Related Product Data: Cable Clamp Kit No. Shell B Dia. Size A When used When used on Individual Bulk Packed* Connectors used with: (Max.) On Plug Receptacle HDE All-Plastic—pages 112 & 113 .732 1.582 1.533 .330 HDE Metal-Shell—pages 114 & 115 1 745547-1 745547-2 18.59 40.18 38.94 8.38 Other accessory capabilities: 1.056 1.582 1.533 .425 2 745553-1 745553-2 Male Screw Retainers— 26.82 40.18 38.94 10.80 pages 146 & 147 1.604 1.700 1.651 .550 3 745560-1 745560-2 40.74 43.18 41.94 13.97 Female Screwlocks—page 148 Locking Posts and Slide Latches— *Each part is individually bulk packed for multiple kit orders. pages 149-151 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates. Latching Blocks—pages 153 & 154 3. Cable support gate must be used as shown for small diameter cable. 90° Exit Low Profile for Jacketed Cable Cover .732 [18.59] A .550 [13.97] Cable Support Gate Latch HDE Plug or Receptacle (Ref.) Dimension A Cable Clamp Kit No. Shell Cable Dia. (Max.) Size When used on Plug When used on Receptacle Individual 1.290 1.241 .330 1 745550-1 32.77 31.52 8.38 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cover half and an assortment of cable support gate latches. Note: All part numbers are RoHS compliant. 135 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Material Slide-On Back Covers Black thermoplastic HDE Plug or Related Product Data: Receptacle Cover Halves Connectors used with: Latch Here and HDE All-Plastic—pages 112 & 113 Cover on Opposite Half Side HDE Metal-Shell—pages 114 & 115 Other accessory capabilities: RFI/EMI Metal Shields— pages 141 & 142 Male Screw Retainers— pages 146 & 147 .902 Receptacle Locking Posts and Slide Latches— [22.91] pages 149-151 .937 Latching Blocks—pages 153 & 154 Plug [23.80] Technical Documents: A Instruction Sheet—408-6658 .436 [11.07] Cover Half Back Cover Half (See Note 2.) Back Cover Shell Dim. A Kit No. Size Individual .610 1 745530-1 15.49 .934 2 745530-2 23.72 1.482 3 745530-3 37.64 2.134 4 745530-4 54.20 Notes: 1. All parts are packaged unassembled. 2. Each slide-on back cover kit includes two identical cover halves which snap together over the connector. Note: All part numbers are RoHS compliant. 136 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Box and Lid Cable Clamps Box and Lid can be used on either plugs Straight/90° Exit or receptacles and will not A Max. interfere with commonly A Max. 1.70 [43.18] used hardware. Their 1.70 [43.18] hinged construction allows B Max. easy assembly to a B Max. harness. A wide range of cable diameters are accommodated through the use of cable support gates, supplied with each cable clamp. Self-Tapping HDP Plug or Receptacle Screw (Shown for Ref. only) Textured Cable clamps are available HDP Plug or Receptacle Finish (Shown for Ref. only) Cable Gates are inter- in kits with appropriate changeable allowing Typical Cable Support hardware for convenient 90° and 180° cable Gate (Supplied with exit. Blank gate shown plug/receptacle mating. Cable Clamp Kit) in 90° exit. See below for kits with Shell Size 1 & 2 Shell Size 3 & 4 & 5 Male Screw Retainers. Dimensions Cable Dia. Max. (Ref.) Cable Clamp Kit No. Shell Material and Finish: Size A B Straight Cable Exit 90° Cable Exit Individual Bulk Packed* Cable Clamp Housing— .755 .630 .160 .160 1 207467-1 207467-2 Thermoplastic, black with textured finish 19.18 16.00 4.06 4.06 1.078 .630 .320 .320 Gates—Thermoplastic, black 2 207470-1 — 27.38 16.00 8.13 8.13 Flat Head Screws—Steel, black, zinc 1.620 .770 .390 .390 3 207345-1 207345-2 plated 41.15 19.56 9.91 9.91 2.268 .770 .640 .405 4 207473-1 207473-2 Related Product Data: 57.61 19.56 16.26 10.29 Connectors used with: 2.178 .880 .490 .490 5 207476-1 — 55.32 22.35 12.45 12.45 HDP Metal-Shell—pages 90-102 Other accessory capabilities: *Each part is individually bulk packed for multiple kit orders. Male Screw Retainers— Notes: 1. All parts are packaged unassembled. pages 146 & 147 2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for discrete wire, and the semicircle side for jacketed cable. Female Screwlocks—page 148 Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below. Locking Posts and Slide Latches— pages 149-151 Box and Lid Straight/90° Exit Cable Clamp Kits Spring Latches (Two Piece)— Male Screws mate with Male Screw Retainers page 152 with Female Self-Tapping Screwlocks Latching Blocks—pages 153 & 154 Screw (See page 144.) Textured Finish HDP Plug or HDP Plug or Technical Documents: Receptacle Cable Clamp Receptacle (Shown for (See Note 3.) (Shown for Instruction Sheet—408-7555 Ref. only) Ref. only) Material and Finish: Cable Clamp Housing— Thermoplastic, black with textured finish Male Screws mate Male Screw with Female Gates—Thermoplastic, black (See Note 2.) Male Screw Screwlocks (See Note 2.) Flat Head Screws—Steel, black, zinc (See page 144.) Retaining Clip plated (See Note 2.) Retaining Clip (See Note 2.) Male Screw—Steel, zinc plated yellow Shell Size 3 & 4 & 5 chromate Shell Size 1 & 2 Retaining Clip—Stainless steel Shell Cable Clamp Kit No. Size Related Product Data: 1 5207908-1 Connectors used with: 2 5207908-4 HDP Metal-Shell—pages 90-102 3 5207908-7 4 1-5207908-0 Technical Documents:: 5 1-5207908-3 Instruction Sheets— Notes: 1. All parts are packaged unassembled. 408-7555 2. Each kit is comprised of a cable clamp and male screw retainer 408-7837 hardware(2 each). Male screw retainers are also available in kit form, see page 146. 3. For ordering cable clamps separately, see above. Note: All part numbers are RoHS compliant. 137 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Straight/45° Exit Cable Clamps Clam Shell Cable strain relief can be used on either a plug Straight/45° Exit adjustment screw B or receptacle and will not this side interfere with commonly used A hardware, such as Male Screw Retainers, Female Screw-locks or Spring Latches C Max. and Latching Blocks. Their hinged construction allows easy assembly to a harness. Also, the straight or 45° angle of the cable exit is achieved by merely positioning the Cable Support Gate for the desired angle prior to installing the assembly onto the plug or receptacle. D Adjustable screws are used to HDP Plug or Receptacle (Shown for Ref. only) tighten cable strain reliefs. Cable Clamp assemblies Short Cable Clamp Standard Cable Clamp Cable Dimensions Shell Part No. Part No. are available in kits with Dia. Size AB C D (Max.) appropriate hardware for Individual Bulk Packed* Individual Bulk Packed* convenient plug/receptacle 1.625 .750 .640 .640 .256 1 — — 5205729-1 5205729-3 41.28 19.05 16.26 16.26 6.30 mating. 1.250 1.073 .600 .640 .320 5206393-1 —— — Material and Finish: 31.75 27.25 15.24 16.26 8.13 2 Cable Clamp Housing— 1.625 1.073 .640 .640 .320 — — 5205730-1 5205730-3 41.28 27.25 16.26 16.26 8.13 Thermoplastic, black with textured finish 1.250 1.615 .600 .640 .420 Gates—Thermoplastic, black 5206390-1 5206390-3 —— 31.75 41.02 15.24 16.26 10.67 3 Pan Head Screws, 6-32 Set Screw 1.625 1.615 .640 .640 .420 —— 5205718-1 5205718-4 and 6-32 Square Nut—Steel, zinc 41.28 41.02 16.26 16.26 10.67 plated (sizes 1 and 2 include self-tapping 1.625 2.263 .640 .640 .490 4 —— 5205731-1 — screws only) 41.28 57.48 16.26 16.26 12.45 Related Product Data: *Each part is individually bulk packed for multiple assembly orders. Notes: 1. All parts are packed unassembled. Connectors used with: 2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size. HDP Metal-Shell—pages 90-102 3. Cable clamps are available in kits with male screw retainers, see below. Other accessory capabilities: 4. All pan head screws have combination cross-recessed and slotted heads. Male Screw Retainers— pages 146 & 147 Female Screwlocks—page 148 Clam Shell Straight/45° Exit Locking Posts and Slide Latches— Cable Clamp Kits pages 149-151 Spring Latches (Two Piece)— with Male Screw Retainers page 152 Latching Blocks—pages 153 & 154 Technical Documents: Instruction Sheet—408-7555 Material and Finish: Cable Clamp Male Screws mate with (See Note 3.) Female Screwlocks Cable Clamp Housing— (See page 144.) Thermoplastic, black with textured finish Gates—Thermoplastic, black Male Screw Pan Head Screws, 6-32 Set Screw (See Note 2.) and 6-32 Square Nut—Steel, zinc plated (sizes 1 and 2 include self-tapping Retaining Clip HDP Plug or Receptacle (See Note 2.) (Shown for Ref. only) screws only) Male Screw—Steel, zinc plated yellow Short Cable Clamp Standard Cable Clamp chromate Shell Size KIt No. Kit No. Retaining Clip—Stainless steel Individual Bulk Packed* Individual Bulk Packed* 1— — 5206478-1 — Related Product Data: 2— — 5206478-2 — Connectors used with: 3 1-5206478-2 2-5206478-6 5206478-3 2-5206478-2 HDP Metal-Shell—pages 90-102 4— — 5206478-4 — Technical Documents: 5— — 5206478-5 — Instruction Sheets— *Each part is individually bulk packed for multiple assembly orders. 408-7555 Notes: 1. All parts are packaged unassembled. 408-7837 2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers are also available in kit form, see page 146. Note: All part numbers are RoHS 3. For ordering cable clamps separately, see above. compliant. 138 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Material and Finish: Straight Exit Dataphone Cable Clamp Housing— A Max. Nylon, black B 4-40 Fillister Head Screws & Hex Metal-Shell HDP-20 Nuts—Steel, clear zinc plated Plug or Receptacle Jackscrews—Steel, black zinc plated (Shown for Ref. only) Related Product Data: Connectors used with: .770 HDP Metal-Shell—pages 90-102 [19.56] Female Screwlock (Order separately, see page 144.) Max. Max. Dimensions Shell Cable Gate Thread Cable Dia. Cable Dia. Cable Clamp Kit No. Size Identification* Size A B (without Gate) (with Gate) .200 2A 5.08 1.575 1.312 .400 .260 4-40 5745122-2 2 2B 40.01 33.32 10.16 6.60 .320 2C 8.13 .250 3A 6.35 2.115 1.421 .500 .340 4-40 5745121-2 3 3B 53.72 36.09 12.70 8.64 .420 3C 10.67 *Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with regard to shell size and maximum acceptable cable diameter. Notes: 1. All parts are packaged unassembled. 2. Cable diameter is adjustable by changing cable support gates. Straight Exit for Jacketed Cable (Two-Piece) A B This cable clamp allows cable to be fully prepared and terminated to the connector before the clamp 1.920 C [48.77] is installed. HDE or HDP Plug Material and Finish: 4-40 Male Jackscrew Kit Nos.: or Receptacle (Shown for Ref. only) D 747784-8 (bulk packed)*† Cable Clamps—ABS black *Each part is individually bulk 4-40 Fillister Head Screws and packed for multiple kit orders. †Slotted for screwdriver use. Hex Nuts—Steel, zinc plated Cable Clamp Kits with Grommets 4-40 Mounting Screws—Steel, zinc plated Cable No. of Dimensions Shell O.D. Grommets Kit Numbers Jackscrews—Stainless steel, Size ABCD Range Per Set passivated 1.215 1.910 .570 .630 .185-.320 1 4 5748678-1 30.86 48.51 14.48 16.00 4.70-8.13 1.545 1.910 .620 .620 .185-.320 Related Product Data: 2 4 5748678-2 39.24 48.51 15.75 15.75 4.70-8.13 Ferrules—pages 143-145 2.090 1.920 .680 .640 .255-.470 3 6 5748678-3 53.09 48.77 17.27 16.26 6.48-11.94 Connectors used with: HDE Metal-Shell—pages 114 & 115 2.738 1.920 .800 .620 .255-.470 4 6 5748678-4 69.55 48.77 20.32 15.75 6.48-11.94 HDP Metal-Shell—pages 90-102 2.644 1.920 .900 .730 .255-.470 Other accessory capabilities: 5 6 5748678-5 67.16 48.77 22.86 18.54 6.48-11.94 Spring Latch (Two-Piece)— Notes: 1. All parts are packaged unassembled. page 152 2. Jackscrews must be purchased separately. 3. Split-ring and crimp ferrules are shown on pages 143-145. Technical Documents: 4. Shielded cable clamps will not accept connector housings with clinch nuts. Instruction Sheet—408-6609 Note: All part numbers are RoHS compliant. 139 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Unshielded Cable Clamps (Continued) Straight/90° Exit Cable Straight/90° Exit Clamps can be used on a plug or receptacle and will A B not interfere with commonly used mating hardware. Their three-piece construction allows easy assembly to a cable harness. Also, .820 the same cable clamp [20.83] components are used for both straight and 90° cable exit applications. This is accomplished by simply positioning the Male and Female Panels on the Yoke for the desired angle. HDE or HDP Plug or Receptacle (Ref.) Material Straight Cable Exit Application Black thermoplastic Related Product Data: Connectors used with: HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 B A HDP Metal-Shell—pages 90-102 Other accessory capabilities: Female Screwlocks—page 148 Locking Posts and Slide Latches— pages 149-151 .820 Latching Blocks—pages 153 & 154 [20.83] 90° Cable Exit Application Typical Cable Support Gate (Supplied with Cable Clamp Kit) Dimensions Cable Clamp Kit No. Cable Clamp Cable Shell Size Configuration Dia. AB Individual Straight Exit 1.906 1.672 3 .550 745306-1 90° Exit 2.066 1.396 Straight Exit 2.424 1.820 4 .750 745311-1 90° Exit 2.638 1.596 Notes: 1. All parts are packaged unassembled. 2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates. The cable diameter is adjustable by changing the cable support gates. Note: All part numbers are RoHS compliant. 140 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Shielded Cable Clamps Straight Exit RFI/EMI Shields A for Jacketed Cable B (Two-Piece) This RFI/EMI shield allows 1.920 cable to be fully prepared [48.77] C and terminated to the connector before the shield is HDE or HDP Plug 4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*† installed. During installation, or Receptacle *Each part is individually bulk packed for multiple kit orders. the shield of the jacketed (Shown for Ref. only) D †Slotted for screwdriver use. cable is folded back and compressed into the cable Grommet Sets Cable Die Cast Metal-Plated Dimensions Shell opening of the RFI/EMI O.D. Shield Plastic Shield Cable O.D. No. of Grommets Part Size AB C D (Max.) Kit Numbers Kit Numbers Range Per Set Number shield. For greater cable .200 support and/or shielding 5745171-2 5745854-5 —— — 5.08 effectiveness, split-ring and 1.215 1.910 .550** .620** .250 1 5745171-1 5745854-3 —— — crimp ferrules are available 30.86 48.51 13.97 15.75 6.35 (pages 143-145). .370 .185-.320 5745171-5 5745854-1 4 747746-1 9.40 4.70-8.13 .225 5745172-3 5747099-7 —— — Material and Finish: 5.72 .300 5745172-2 5747099-5 —— — Die Cast Shield—Zinc alloy, plated 7.62 1.545 1.910 .620 .620 2 bright nickel over bright copper 39.24 48.51 15.75 15.75 .375 .185-.320 5745172-1 5747099-3 4 747746-1 9.53 4.70-8.13 Metal-Plated Plastic Shield— .430 1-5745172-3 5747099-1 —— — Thermoplastic, plated nickel over copper 10.92 .280 4-40 Fillister Head Screws and 5745173-5 5745833-9 —— — 7.11 Hex Nuts—Steel, zinc plated .350 5745173-4 5745833-7 —— — 4-40 Mounting Screws—Steel, zinc 8.89 2.090 1.920 .680 .620** .430 plated 3 5745173-3 5745833-5 —— — 53.09 48.77 17.27 15.75 10.92 Jackscrews—Stainless steel, .480 5745173-2 5745833-4 —— — passivated 12.19 .530 .255-.470 5745173-1 5745833-1 6 747973-1 13.46 6.48-11.94 Related Product Data: .350 5745174-5 5747100-9 —— — 8.89 Ferrules—pages 143-145 .425 5745174-4 5747100-7 —— — 10.80 Connectors used with: .500 HDE Metal-Shell—pages 114 & 115 5745174-3 —— — — 12.70 2.738 1.920 .800 .620 4 HDP Metal-Shell (Tin plated 69.55 48.77 20.32 15.75 .530 .255-.470 2-5745174-7 — 6 747973-1 13.46 6.48-11.94 only)—pages 90-102 .575 Other accessory capabilities: 5745174-2 5747100-3 —— — 14.61 Spring Latch (Two-Piece)— .650 5745174-1 5747100-1 —— — 16.51 page 152 .375 5745175-6 —— — — 9.53 Technical Documents: .450 5745175-5 —— — — 11.43 Product Specification— .525 .255-.470 5745175-4 — 6 747973-1 13.34 6.48-11.94 108-40032 2.644 1.920 .900 .730 5 67.16 48.77 22.86 18.55 .600 5745175-3 —— — — Instruction Sheet—408-6609 15.24 .675 5745175-2 —— — — 17.15 .750 5745175-1 5747098-1 —— — 19.05 Cable Clamp Kits with Grommets Kit Numbers Cable No. of Dimensions Shell Metal-Plated O.D. Grommets Die Cast Shield Size AB C D Plastic Shield Range Per Set With Grommets With Grommets 1.215 1.910 .550** .620** .185-.320 1 4 5748676-1 5748677-1 30.86 48.51 13.97 15.75 4.70-8.13 1.545 1.910 .620 .620 .185-.320 2 4 5748676-2 5748677-2 39.24 48.51 15.75 15.75 4.70-8.13 2.090 1.920 .680 .620** .255-.470 3 6 5748676-3 5748677-3 53.09 48.77 17.27 15.75 6.48-11.94 2.738 1.920 .800 .620 .255-.470 4 6 5748676-4 5748677-4 69.55 48.77 20.32 15.75 6.48-11.94 2.644 1.920 .900 .730 .255-.470 5 6 5748676-5 5748677-5 67.16 48.77 22.86 18.54 6.48-11.94 Notes: 1. All parts are packaged unassembled. ** The following dimensions apply to metal-plated plastic 2. Jackscrews must be purchased separately. cable clamps: Size 1: C=.570 [14.48], D=.630 [16.0] Note: All part numbers are RoHS 3. Split-ring and crimp ferrules are shown on pages 143-145. Size 3: D=.640 [16.26] compliant. 4. Shielded cable clamps will not accept connector housings with clinch nuts. 141 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Both the straight exit and Straight Exit the 90° exit die cast RFI/EMI RFI/EMI Die Cast Shield 1.805 shield allows cable to be fully for Jacketed Cable [45.85] prepared and terminated to (Two-Piece) the connector before the shield is installed. During installation, the shield of the jacketed cable is folded back and compressed into .620 the cable opening of the [15.75] RFI/EMI shield. For greater HDE or HDP Plug or Receptacle cable support and/or (Shown for Ref. only) One-Piece Slide Latch shielding effectiveness, split- 1.545 (Not Included) ring and crimp ferrules are [39.24] available (pages 143-145). Material and Finish: Cable Shell No. of ID Part Grommet Dia. Size Positions Letter Number Kit Shield—Zinc alloy, plated nickel over w/Ferrules copper .260-.300 E 5745919-3 — 6.60-7.72 4-40 Pan Head Screws & Latch .190-.375 Screws (90° Exit Only)—Steel, zinc 2 15 H 5745919-2 747746-1* 4.83-9.53 plated .190-.430 K 5745919-1 — One-Piece Slide Latch (90° Exit 4.83-10.92 Only)—Stainless steel *Cable Dia. Range using Grommet is .185-.320 [4.70-8.13]. Notes: 1. All parts packaged unassembled. Related Product Data: 2. Each kit comprised of a two-piece shield with 2 pan head screws. 3. Split-ring and crimp ferrules are shown on pages 143-145. Ferrules—pages 143-145 Connectors used with: HDE Metal-Shell—pages 114 & 115 1.285 HDP Metal-Shell (Tin plated [32.64] only)—pages 90-102 A 90° Exit RFI/EMI Technical Documents: Die Cast Shields Product Specification— for Jacketed Cable .629 108-40032 [15.98] (Two-Piece) Instruction Sheet—408-6769 HDE or HDP Plug or Receptacle (Shown for Ref. only) One-Piece Slide Latch (See Note 2.) Shield Shield Cable Shell Dimension with Slide Latch without Slide Latch Grommet Dia. Size A Kit Numbers Kit Numbers Kit w/Ferrules (See Note 2) (See Note 3) .185-.225 5745652-4 —— 4.70-6.48 .260-.300 5745652-3 —— 6.60-7.62 2.310 2 58.67 .190-.375 5745652-2* — 747746-1 4.83-9.53 .190-.430 5745652-1 —— 4.83-10.92 .240-.280 5745653-5 —— 6.10-7.11 .315-.355 5745653-4 —— 8.00-9.02 2.850 .190-.430 3 5745653-3 5747194-3 — 72.39 4.83-10.92 .440-.480 5745653-2 —— 11.18-12.19 .380-.530 5745653-1* — 747973-1 9.65-13.46 *CableDia.withGrommetKit: Size2=.185-.320 [4.70-8.13];Size3=.255-.470 [6.48-11.94]. Notes: 1.Allpartsarepackagedunassembled. 2.Eachkit iscomprisedofatwo-pieceshieldwiththreepanheadscrewsandaslidelatchwithtwo4-40slidelatchscrews. Note: All part numbers are RoHS 3.Eachkitiscomprisedofatwo-pieceshieldwiththreepanheadscrews. compliant. 4.Split-ringandcrimpferrulesareshownonpages143-145. 142 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Material and Finish: Crimp Ferrules for Braided Cable Shield Outer Ferrule—Copper, plated (See pages 144 & 145 for .000100 [0.00254] min. tin Inner and Outer Ferrule Outer Ferrule Inner Ferrule—.023 [0.58] thick brass, Cable Part Numbers.) plated .000050 [0.00127] tin over copper Jacket Related Product Data: Inner Ferrule Shields used with: Straight Exit—pages 141 & 142 90° Exit—page 142 Technical Documents: Product Specification— 108-40032 Flared Braid Instruction Sheets— 408-9315 Hand Tool 408-9318 Die Sets Conductors Application Tooling Note: Crimp ferrules are for use with braided shields only. Crimp ferrules require application tooling with die sets for attachment to cable. AMP Hand Tool No. 543344-1 Pneumatic Bench Tool (See pages 144 & 145 for Hand Tool No. 312522-2 Die Set Numbers) (Requires Die Set Holder No. 58449-1.) Split-Ring Ferrules for Foil or Braided Cable Shield (See pages 144 & 145 for Split-Ring Ferrule Cable Part Numbers.) Jacket Split-Ring Ferrule Foil or Braid (to be folded back Material: over ferrule and ground wire) Aluminum Related Product Data: Ground Wire Shields used with: Straight Exit—pages 141 & 142 90° Exit—page 142 Note: Split-ring ferrules cannot be Conductors used with outer and inner Technical Document ferrules. Split-ring ferrules are suitable for both foil and braided Product Specification—108-40032 shields. The ferrules do not Note: All part numbers are RoHS compliant. require tooling for assembly. 143 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules When using these Shield Kits Use these Ferrules 90° Exit Die Cast Cable Crimp Ferrule No. and Tooling No.** Shell Straight Exit Shield Kit No. Shield Kit No. Dia. Split-Ring* Die Set For Size With Without (Max.) Applicator Ferrule No. Metal-Plated Inner Outer Hand Tool Die Cast Slide Slide Die Set Plastic 543344-1 Latch Latch .200 5745171-2 5745854-5 —— 745508-2 —— — — 5.08 .240 5745171-5 5745854-1 —— — 7-745129-8 3-745130-8 543013-2 813809-1 6.10 .250 1 5745171-1 5745854-3 —— 745508-3 —— — — 6.35 .280 5745171-5 5745854-1 —— — 7-745129-9 4-745130-5 1-543013-7 813809-7 7.11 .370 5745171-5 5745854-1 —— 745508-6 6-745129-9 4-745130-0 543013-6 813809-5 9.40 .225 5745172-3 5747099-7 5745652-4 — 745508-3 —— — — 5.72 .240 5745172-1 5747099-3 5745652-2 —— 7-745129-8 3-745130-8 543013-2 813809-1 6.10 1-5745172-3 .240 5747099-1 5745652-1 —— 7-745129-3 3-745130-8 543013-3 813809-1 6.10 5745919-1 1-5745172-3 .280 5747099-1 5745652-1 —— 7-745129-8 4-745130-5 1-543013-6 813809-7 7.11 5745919-1 5745172-2 .300 2 5747099-5 5745652-3 — 745508-4 —— — — 7.62 5745919-3 1-5745172-3 .350 5747099-1 5745652-1 —— 7-745129-2 3-745130-9 543013-4 813809-2 8.90 5745919-1 .365 5745172-1 5747099-3 5745652-2 —— 6-745129-9 4-745130-0 543013-6 813809-5 9.27 5745172-1 .375 5747099-3 5745652-2 — 745508-6 —— — — 9.53 5745919-2 1-5745172-3 .430 5747099-1 5745652-1 — 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 10.92 5745919-1 .240 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-3 3-745130-8 543013-3 813809-1 6.10 .280 5745173-5 5745833-9 5745653-5 — 745508-4 —— — — 7.11 .280 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-8 4-745130-5 1-543013-6 813809-7 7.11 .350 5745173-4 5745833-7 5745653-4 — 745508-5 —— — — 8.90 .350 3 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-2 3-745130-9 543013-4 813809-2 8.90 .430 5745173-3 5745833-5 5745653-3 5747194-3 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 10.92 .430 5745173-1 5745833-1 5745653-1 —— 7-745129-5 4-745130-1 543013-8 813809-3 10.92 .480 5745173-2 — 5745653-2 — 745508-8 —— — — 12.19 .530 5745173-1 5745833-1 5745653-1 — 745508-9 7-745129-4 4-745130-2 1-543013-0 813809-4 13.46 **For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Continued on Page 145 Note: All part numbers are RoHS compliant. 144 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules (Continued) When using these Shield Kits Use these Ferrules 90° Exit Die Cast Cable Crimp Ferrule No. and Tooling No.** Straight Exit Shield Kit No. Shield Kit No. Shell Dia. Split-Ring* Die Set for Size With Without Applicator (Max.) Ferrule No. Metal-Plated Inner Outer Hand Tool Die Cast Slide Slide Die Set Plastic 54334-1 Latch Latch .240 5745174-4 5747100-7 —— — 7-745129-3 3-745130-8 543013-3 813809-1 6.10 .280 5745174-4 5747100-7 —— — 7-745129-8 4-745130-5 1-543013-6 813809-7 7.11 .350 5745174-5 5747100-9 —— 745508-5 —— — — 8.90 .350 5745174-4 5747100-7 —— — 7-745129-2 3-745130-9 543013-4 813809-2 8.90 .430 4 5745174-4 5747100-7 —— 745508-1 7-745129-1 4-745130-1 543013-7 813809-3 10.92 .500 5745174-3 —— — 745508-8 —— — — 12.70 .525 5745174-1 5747100-1 —— — 7-745129-6 4-745130-2 1-543013-1 813809-4 13.34 .575 5745174-2 5747100-3 —— 1-745508-0 —— — — 14.61 .650 5745174-1 5747100-1 —— 1-745508-1 —— — — 16.51 .240 5745175-6 —— — — 7-745129-0 3-745130-8 543013-2 813809-1 6.10 .365 5745175-6 —— — — 6-745129-9 4-745130-0 543013-6 813809-5 9.27 .375 5745175-6 —— — 745508-6 —— — — 9.53 .430 5745175-4 —— — — 7-745129-5 4-745130-1 543013-8 813809-3 10.92 .450 5745175-5 —— — 745508-7 —— — — 11.43 .525 5745175-4 —— — 745508-9 —— — — 5 13.34 .530 5745175-4 —— — — 7-745129-4 4-745130-2 1-543013-0 813809-4 13.46 .600 5745175-3 —— — 1-745508-0 —— — — 15.24 .650 5745175-1 5747098-1 —— — 1-745508-1 4-745130-3 1-543013-4 — 16.51 .675 5745175-2 —— — 1-745508-1 —— — — 17.15 .750 5745175-1 5747098-1 —— 1-745508-2 —— — — 19.05 **For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Note: Refer to page 143 for Application Tooling for ferrules. Note: All part numbers are RoHS compliant. 145 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware Commoning Strip HDF-20 (for HDF-20 Plugs, Metal-Shell or All-Plastic .037 Size 20 Pin Contacts) .112 Plug Dia. Max. [0.94] [2.84] (Shown for Ref. only) Material and Finish: Brass, .004 [0.10] thick, tin plated Part No. 206918-2 .108 .212 (Continuous Strip) [2.74] [5.38] Max. Related Product Data: Notes: 1. Use punching tool to remove Used with HDF-20 Plugs— undesired pin commoning page 126 locations on commoning strip. Use mating receptacle to seat strip over pins in plug. Punching tool is not supplied by TE. 2. Sold in strip form, strip contains 10,000 commoning locations. Male Screw Retainers for Metal-Shell Connectors (HDE and HDP) Male Screw Male Screw Material and Finish: Male Screw—Steel, zinc plated clear A A or yellow chromate Retaining Clip—.012 [0.31] stainless steel Related Product Data: Metal-Shell Plug or Connectors used with: Receptacle .280 .185 (Shown for Ref. only) [7.11] HDE Metal-Shell—pages 114 & 115 [4.70] HDP Metal-Shell—pages 90-102 Retaining Clip See Note 4 .250 .223 [6.35] Retaining Clip [5.66] Technical Documents: (745136 Series) See Note 6 Instruction Sheet—408-7837 Male Screw Retainer Kit No. Male Screw Dimension Thread Size Finish A Individual Bulk Packed* 5205980-1 5205980-3 .220 5.59 5787354-1** — 4-40 Yellow .200 5745136-1 5745136-2 Chromate 5.08 M3 .225 5207871-1 — (Metric) 5.72 .220 5205980-4 5205980-5 5.59 Clear 4-40 Chromate .200 5745136-3 5745136-4 5.08 *Each part is individually bulk packed for multiple kit orders. ** Phillips Head Screw Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished as part of cable clamp kits (pages 137 and 138). Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring 4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded inserts or female screwlocks. Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector. Notes: 5. All screws have straight slotted heads except where noted. Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of Note: All part numbers are RoHS connector. compliant. 146 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: Male Screw Retainers for All-Plastic Male Screw—Steel, zinc plated yellow chromate Connectors (HDE) Retaining Clip—.012 [0.51] stainless steel Related Product Data: 4-40 Male Screw Connectors used with: HDE All-Plastic—pages 112 & 113 .220 Technical Documents: [5.59] IInstruction Sheet—408-7837 All-Plastic Plug or Receptacle (Shown for Ref. only) .280 [7.11] .250 Retaining Clip [6.35] Kit Numbers: 745647-1 (Individually packaged, see Note 2) 745647-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two 4-40 male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring 4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs with 4-40 threaded inserts and female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Material and Finish: Male Screw Retainers for Metal-Shell and Male Screw—Steel, zinc plated clear chromate All-Plastic Connectors Retaining Clip—.012 [0.51] stainless (HDF) steel Related Product Data: 4-40 Male Screw Connectors used with: HDF Metal-Shell and All-Plastic— pages 125 & 126 .300 [7.62] Technical Documents: Instruction Sheet—408-7837 Retaining Clip Threaded Metal-Shell or All-Plastic Hole Plug or Receptacle (Shown for Ref. only) .280 [7.11] .280 [7.11] Kit Numbers: 746881-1 (Individually packaged, see Note 2) 746881-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors featuring female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Note: All part numbers are RoHS compliant. 147 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) .188† Material and Finish: Female Screwlocks [4.78] C for Metal-Shell and All Parts—Cold rolled steel, zinc plated clear or yellow chromate All-Plastic Connectors Style (B). Standard and Long Female Screwlocks Kit (HDE, HDF, HDP) Flat Washers .188† Related Product Data: Style (A). Female [4.78] .250 Screwlocks Kit [6.35] Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 C HDF Metal-Shell or All-Plastic— pages 125 & 126 HDP Metal-Shell—pages 90-102 Square HD Board Mount—pages 54-71, Nut 78-85, 87-89 Flat Washers Technical Documents: (See Note 3.) Instruction Sheet—408-7837 Metal-Shell or Lock Washer All-Plastic Plug or Receptacle Hex Nut †Part Number 5748270-2 (Shown for Ref. only. See Notes 4 & 5.) Dimension .158 [4.01] Kit Number Connector Dimension Thread Style Finish Used with C Size   Individual Bulk Packed Yellow Chromate 5207952-1 — HD All-Plastic Right-Angle .250 (A) 4-40 Plugs and Receptacles 6.35 Clear Chromate 5207952-3 — Yellow Chromate 5745563-1 5745563-1 HDE Metal-Shell or All-Plastic .250 (B) 4-40 Plugs and Receptacles 6.35 Clear Chromate 5745563-3 5745563-4 Yellow Chromate 5205817-1 5205817-2 4-40 Nut Driver, Part No. 811262-1 HDP or HDF Metal-Shell or Clear Chromate 5205817-3 5205817-4 .312 All-Plastic Plugs and (B) (Used for assembling female screwlocks 7.93 Yellow Chromate 5207872-1 — M3 Receptacles to connector flange) (Metric) Clear Chromate 5207872-3 — Yellow Chromate 5207719-1 5207719-2 HD or HDF All-Plastic Plugs 4-40 .560 and Receptacles with Clear Chromate 5207719-3 5207719-4 (B) 14.22 Integral Standoffs *2-56* Clear Chromate 5747223-3 — * 2-56 is the male thread size. The female thread size is 4-40.   Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each female screwlock kit is comprised of two assemblies as illustrated above. 3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks are not recommended for panel thicknesses greater than .060 [1.52]. Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps. Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147). 6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126) Individual Screwlocks Screwlocks Connector Dimension Thread (Washers and Nuts not included) Style Finish   Used with C Size Individual Bulk Packed Yellow Chromate 5207953-2 — HD All-Plastic Right-Angle .250 (A) 4-40 Plugs and Receptacles 6.35 Clear Chromate 5207953-3 —    — 5205818-3 Clear Chromate 4-40 5748558-3 5748558-4    Yellow Chromate 5748270-2 5205818-2 .312 HDP or HDF Metal-Shell or (B) **M2.6** 7.93 Clear Chromate 5749765-3 — All-Plastic Plugs and (Metric) Receptacles ***M3*** Clear Chromate 5747404-3 — (Metric) .185 (Special) 4-40 Clear Chromate 5747877-3 — 4.70   Each part is individually bulk packed for multiple kit orders.    With captivated star washer. No additional hardware included. †Part No. 5748270-2 Dimension .158 [4.01] ***M2.6 is the female thread size. The male thread size is 4-40. ***M3 is the female thread size. The male thread size is 4-40. Note: All part numbers are RoHS compliant. 148 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latches Style I .135 [3.43] Metal-Shell or All-Plastic Material and Finish: Slide Latch Plug or Receptacle (See Note 3.) (Shown for Ref. only) 4-40 Screws, Washers and Hex 4-40 Screw Nuts—Steel, zinc plated yellow (2 Supplied) chromate .165 2-56 Screws, Washers and Hex [4.19] C Nuts—Steel, zinc plated clear chromate A Slide Latch—Stainless steel B Max. Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic— Flat Washer Hex Nut pages 112-115 (2 Supplied) (2 Supplied) Lock Washer HDF Metal-Shell or All-Plastic— (2 Supplied) pages 125 & 126 HDP Metal-Shell—pages 90-102 For Shell Sizes 1 and 4 HD Board Mount—pages 54-71, 78-85, 87-89 Technical Documents: Style II Instruction Sheet—408-6551 Metal-Shell or Slide Latch .135 All-Plastic (See Note 4.) [3.43] Plug or Receptacle 2-56 Screw (Shown for Ref. only) (2 Supplied) .165 [4.19] C A B Max. Lock Washer Hex Nut (2 Supplied) (2 Supplied) For Shell Sizes 2, 3 and 5 Style III Slide Latch .135 (See Note 5.) [3.43] Plug or Receptacle 4-40 Screw (Shown for Ref. only) (2 Supplied) .165 [4.19] C B Max. Flat Washer (2 Supplied) Lock Washer (2 Supplied) Hex Nut (2 Supplied) For Shell Sizes 2, 3 and 5 149 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latches Slide Latch Style III (for Shell Sizes 2, 3 or 5) 4-40 Locking Post Slide Latch Style II (for Shell Sizes 2, 3 or 5) 2-56 Locking Post Typical Applications of Locking Posts and Slide Latches Typical Applications of Locking Posts and Slide Latches Dimensions Slide Latch Kit Numbers Shell Side Latch Style Size Only AB C Individual Bulk Packed* 1.397 .490 .415 1I 5745404-1 — 164890-1 35.48 12.45 10.54 1.725 .470 .547 II 5745583-1 — 749027-1 43.82 11.94 13.89 1.725 .470 .415 5745583-5 — 749027-1 43.82 11.94 10.54 1.725 .470 .450 5745583-7 —— 43.82 11.94 11.43 2 1.725 .470 .415 III — 5748653-1 — 43.82 11.94 10.54 1.725 .490 .290 7 5749028-1 —— 43.82 12.45 7.37 1.725 .437 .415 7 — 5786138-1 — 43.82 11.10 10.54 2.265 .470 .547 II 5745584-1 — 749996-1 57.53 11.94 13.89 3 2.265 .470 .415 III 5745584-3 — 749996-1 57.53 11.94 10.54 2.913 .490 .415 4I 5745407-1 — 164890-4 73.99 12.45 10.54 2.819 .575 .415 5 III 5745578-3 — 749997-1 71.60 14.61 10.54 *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts. Style I slide latches are also furnished as part of cable clamp kits (page 142). Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the con- nector or on connectors without cable clamps. Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as shown above. 5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not have the mounting ear configuration shown with Style II above. Notes: 6. Slide latches mate with locking posts (page 151). Notes: 7. No nuts, washers, or lockwashers. Note: All part numbers are RoHS compliant. 150 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Slide Latch Clip Plug or L Receptacle Assembly for (See Note 2.) Screw Unfiltered Mating Half Clip Style 1 Material and Finish: Screw, Washers and Hex Nut—Cold rolled steel, zinc plated clear chromate .165 [4.19] Clip—Stainless steel Style 2 Technical Documents: Rolled Edge Instruction Sheet—408-7785 Notes: 1. All parts are packaged unassem- Flat Washer bled. 2. Slide Latch Clip Assemblies can be used on any Subminiature D Lock Washer AMPLIMITE HD-20 metal-shell Hex Nut Kit Part Numbers: plug or receptacle. 3. Slide Latch Clip Assemblies mate Screw with Locking Post Assemblies Thread Screw Part Length Pkg. Size Style No. shown below. L † Unit 5206942-1 .415 4-40 1 10.54 Bulk 5206942-2 Unit 5748078-1** .547 2-56 2 13.89 —— † Two assemblies per package. * Each part is individually bulk packed for multiple kit orders. ** Designed for cable clamps with mounting ears. No flat washers included. Locking Post Assembly A B Material and Finish: Hex Nut All Parts—Cold rolled steel, zinc plated clear or yellow chromate Part No. 206514-1 Related Product Data: Lock Washer Connectors used with: HDE Metal-Shell or All-Plastic— Plug or pages 112-115 Receptacle HDF Metal-Shell or All-Plastic— (See Note 2.) pages 125 & 126 B HDP Metal-Shell—pages 90-102 A Flat Washers HD Board Mount—pages 54-71, (See Note 4.) Part No. 747242-1 78-85, 87-89 Instruction Sheets— Post 408-6551 Notes: 408-7785 1. All parts are packaged unassem- bled. Locking Post Kit Number Locking 2. Each kit is comprised of two com- Dimensions Thread (See Note 4) Post plete assemblies, as illustrated Size AB Finish Individual Bulk Packed* above. 3. For front panel mounting, it is rec- Yellow .410 .110 5206514-1 5206514-3 ommended that a shim be used Chromate 10.41 2.79 between the connector flange and Clear .410 .110 4-40 5206514-4 — panel to prevent bowing of the Chromate 10.41 2.79 flange. Yellow .560 .110 5206514-6 5206514-7 4. Locking posts with 2-56 thread Chromate 14.22 2.79 size are to be used with cable Yellow .615 .172 2-56 5747242-1 — clamps with mounting flanges. Chromate 15.62 4.37 Locking posts with 4-40 thread size can be used with all other *Each part is individually bulk packed for multiple kit orders. cable clamps 5. Locking posts mate with slide latches (page 149). Note: All part numbers are RoHS compliant. 151 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material Spring Latches for Cable Clamps Straight Exit RFI/EMI Shield (Shown for Ref. only. with Mounting Ears .015 [0.38] Stainless steel See Note 1.) (Two-Piece) Spring Latch Related Product Data: Metal-Shell Connectors used with: Plug or Receptacle HDE Metal-Shell—pages 114 & 115 (Shown for Ref. only) HDP Metal-Shell (Tin plated only)— pages 90-102 Technical Documents: Instruction Sheet—408-9130 .230 [5.84] Spring Latch .900 [22.86] .320 Latching Block Spring Latch Part Numbers: [8.13] (Order separately, see pages 153 & 154.) 745255-2 (two per package) Notes: 1. Two-piece spring latches can be used with 745255-3 (bulk packed)* RFI/EMI shields (pages 141). *Two-piece spring latches are individ- Notes: 2. Two-piece spring latches mate with latch- ually bulk packed for multiple part ing blocks (pages 153 & 154). orders. Typical Application of Two-Piece Spring Latches with Straight Exit RFI/EMI Shield Spring Latches (Two-Piece) Material: Stainless steel Related Product Data: Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 Metal-Shell Plug or Receptacle Technical Documents: (Shown for Ref. only) .300 [7.62] Instruction Sheet—408-9131 A .920 [23.37] Spring Latch Part Numbers Typical Application of Two-Piece Spring Latches with Post Molded Strain Relief Dimension Two Per Bulk Size Package Packed* .170 [4.32] Min. A (Applies at a height of .540 .320 [8.13] Min. 1-4 745779-2 745779-3 13.72 above connector flange. Also, see Note 1.) .650 5 745779-5 — 16.51 Envelope of Post *Two-piece spring latches are individually bulk packed Molded Strain Relief for multiple part orders. (Accounts for Design Notes: 1. These dimensions must be maintained to Variations) assure satisfactory operation of the spring latches. Notes: 2. Two-piece spring latches mate with latch- ing blocks (pages 153 & 154). Metal-Shell Plug or ± .015 .220 Receptacle ± .381 [5.59 ] (Shown for Ref. only) Note: All part numbers are RoHS compliant. (See Note 1.) 152 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) Material and Finish: Latching Blocks Metal-Shell or All-Plastic with Threaded Hole Latching Blocks—Zinc Plug or Receptacle Pan Head Screws—Steel, zinc plated (Shown for Ref. only) Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 HDF Metal-Shell or All-Plastic— pages 125 & 126 Pan Head Screw HDP Metal-Shell—pages 90-102 (Supplied with HD Board Mount—pages 54-71, 745007-1 and -5 only) 78-85, 87-89 B Mating/Panel Mounting—page 136 (See Note 3.) Latching Technical Documents: A Block Instruction Sheet—408-9128 Shell Rear-Panel Latching Block Front-Panel Latching Block Dimensions (No. of Panel Thread Part No. Part No. Contact Thickness Size A B Individual Bulk Packed* Individual Bulk Packed* Pos.) M3 — 745403-2 —— .400 .190 .060 (Metric) 10.16 4.83 1.52 4-40 745403-8 —— — .400 .220 .030 1 thru 4 4-40 747717-2 —— — 10.16 5.59 0.76 (9 thru 37) 5745007-1 — M3 —— .400 .250 (Metric) — 208101-1 208101-2 10.16 6.35 4-40 —— 208101-8 208101-9 5 .530 .250 — 4-40 —— 1-208101-1 — (50) 13.46 6.35 **Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. All parts are packaged unassembled. 2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the appropriate length and thread size to be supplied by customer. Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick panels, and .190 [4.83] is for use with .060 [1.52] thick panels. Notes: 4. Latching blocks mate with spring latches (page 152). .030 [.762] or .060 [1.52] Thick Panel Typical Application of Front-Panel Mounted Typical Application of Rear-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Subminiature D Connector using Rear-Panel Latching Blocks Note: All part numbers are RoHS compliant. 153 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Hardware (Continued) Material Latching Blocks Metal-Shell or with Slot Recess Latching Blocks—Zinc All-Plastic and Thru Hole Plug or Receptacle Related Product Data: (Shown for Ref. only, See Note 2.) Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 HDF Metal-Shell or All-Plastic— pages 125 & 126 HDP Metal-Shell—pages 90-102 HD Board Mount—pages 54-71, 78-85, 87-89 .120 Mating/Panel Mounting—page 136 [3.05] Dia. Thru Hole Technical Documents: Mounting Instruction Sheet—408-9128 Nut B (Customer A Supplied) Mounting Screw (Customer Supplied) .196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot Shell Rear-Panel Latching Block Part No. Front-Panel Latching Block Part No. Dimensions Panel (No. of Thickness Individual Bulk Packed* Individual AB Contact Pos.) .160 .090 747080-2—— 4.06 2.29 1 thru 4 1.400 .190 .060 745245-2 745245-3 — (9 thru 37) 10.16 4.83 1.52 .250 —— — 745286-2 6.35 5 .530 .190 .060 —— 745245-5 (50) 13.46 4.83 1.52 **Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. Mounting screws and nuts are to be supplied by Customer. 2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the connector mounting flange (as illustrated above). Notes: 3. Latching blocks mate with spring latches (page 152). .060 [1.52] or .090 [2.29] Thick Panel Typical Application of Front-Panel Mounted Typical Application of Rear-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks Subminiature D Connector using Rear-Panel Latching Blocks Note: All part numbers are RoHS compliant. 154 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable Connectors Cable Connectors AMPLIMITE Subminiature D Connectors Hardware (Continued) 4-40 Screws Standoff Bushings (Customer Supplied) Material: Metal-Shell Plug or Aluminum Receptacle (Shown for Ref. only) Related Product Data: 4-40 Threads Standoff .250 (thru) Bushing [6.35] Connectors used with: HD Straight Posted— pages 76-85, 87-89 .435 [11.05] Kit Numbers: 205933-3 (two bushings per pack- age) 205933-4 (bulk packed)* *Parts are individually bulk packed for multiple part orders. 4-40 Screws Pc Board (Customer Supplied) Keying Plug (for Size 20 Socket Contacts) Metal-Shell ± .010 .200 or All-Plastic ± 0.25 [5.08 ] Receptacle Material: (Shown for Ref. only) Polyphenylene oxide .115 Max. [2.92] Dia. Related Product Data: .047 Connectors used with: .044 All HDE, HDP and HD Receptacles 1.19 ] 1.12 Keying Plug with Socket Contacts (See Note) Part Number: 206509-1 Notes: 1. Keying plug is installed taper-end Keying Plug first into front of receptacle. Notes: 2. Sold individually. 499712-1 AMP-LATCH (electrical connectors) can be used on HD22 Socket Contacts A .400 .400 [10.16] [10.16] EMI/RFI Gaskets ± .010 .800 ± 0.25 Material and Finish: [20.32 ] Brass, .006 [0.15] thick; .120 Dia. [3.05] bright tin plated (2 Holes) B .010 C ± 0.25 C [± ] .010 [0.25] Ref. 9, 15, 25 and 37 Positions Shell Size Dimensions Gasket (No. of AB C Part No. Contact Pos.) 1 .746 .984 1.220 5747024-3 (9) 18.95 24.99 30.99 2 1.074 1.312 1.555 5747025-3 (15) 27.28 33.32 39.50 3 1.614 1.852 2.100 745776-4 (25) 41.00 47.04 53.34 4 2.266 2.500 2.730 Note: All part numbers are RoHS 745777-4 (37) 57.56 63.50 69.34 compliant. 155 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 ] AMPLIMITE Subminiature D Connectors Part Number Index Note: This index lists all cataloged parts Part No. Page Part No. Page Part No. Page by base no. only. Complete part nos. (with 57034 125 338171 72 747580 99, 108, 120 prefixes and/or suffixes) are shown on the 57040 125 499712 155 747717 153 page(s) indicated. 58237 99, 108, 120 543424 99, 108, 120 747746 141, 142 58238 99, 108, 120 543425 99, 108, 120 747784 139, 141 66504 100 745129 144, 145 747824 132 66505 100 745130 144, 145 747904 129 66506 100 745135 93 747905 129 66507 100 745201 113 747908 129 66569 101 745203 112 747909 129 66570 101 745205 113 747912 129 66682 100 745207 112 747913 129 66683 100 745209 113 747916 129 106505 72 745211 112 747917 129 106506 72 745215 112 747943 119 106507 72 745229 100 747944 118 106508 72 745230 100 747945 119 164531 75 745245 154 747946 118 164532 75 745253 100 747947 119 164533 75 745254 100 747948 118 164534 75 745255 152 747950 118 164535 75 745266 121 747973 141, 142 164890 150 745267 121 748364 105 166051 75 745269 121 749027 150 166052 75 745270 121 749086 26 166053 75 745286 154 749087 26 166054 75 745287 101 749196 19 166291 75 745288 101 749246 98 166292 75 745306 140 749608 19 166293 75 745311 140 749611 24 166294 75 745403 153 749656 21 167292 75 745491 115 749755 6 167293 75 745492 114 749808 134 167294 75 745493 115 749809 134 167295 75 745494 114 749812 134 167296 75 745495 115 749813 134 205201 100 745496 114 749877 22 205202 100 745497 115 749878 23 205203 93 745498 114 749996 150 205204 93 745508 144, 145 749997 150 205205 93 745530 136 750254 6 205206 93 745547 135 750255 6 205209 93 745550 135 750450 24 205210 93 745553 135 750640 21 205310 100 745560 135 750644 26 205311 100 745647 147 750823 31 205933 155 745776 155 750831 33 206509 155 745777 155 750833 33 206514 151 745779 152 750850 34 207345 137 746785 124 786155 11 207463 93 746881 147 786585 26 207464 93 747080 154 786862 21 207467 137 747242 151 786865 21 207470 137 747275 124, 125 787032 25 207473 137 747515 116 787043 25 207476 137 747516 117 971111 125 207516 93 747531 116 1392010 73, 74 207719 82, 84 747532 117 1393480 73 207952 82, 84 747547 116 1393481 73, 74 208101 153 747548 117 1393482 74 338168 72 747563 116 1393483 75 338169 72 747564 117 1393487 74 338170 72 747579 99, 108, 120 1393497 74 156 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Part Number Index Part Number Index AMPLIMITE Subminiature D Connectors Part Number Index (Continued) Part No. Page Part No. Page Part No. Page Part No. Page 1483489 74 1658682 105 5207871 146 5745394 68 1571650 130 1658683 105 5207872 148 5745395 68 1571651 130 1658684 105 5207908 137 5745396 68 1571652 130 1658685 105 5207952 148 5745397 68 1571653 130 1658686 109 5207953 148 5745404 150 1571654 130 1658687 106 5208006 83 5745407 150 1571655 130 1658688 107 5208007 83 5745410 78 1571656 130 1658689 107 5208008 83 5745411 78 1571657 130 1658690 105 5208009 83 5745412 78 1658537 100 1658691 105 5208010 83 5745413 78 1658538 100 1734024 48 5390377 25 5745414 78 1658539 100 1734207 44, 45, 46 5390378 37 5745434 59 1658540 100 1734279 44, 45 5390379 37 5745435 59 1658541 100 1734280 44 5390399 37 5745436 59 1658542 100 1734282 44, 45 5745007 153 5745437 59 1658543 100 1734285 44, 45, 46 5745036 93 5745438 58 1658544 100 1734286 44, 45, 46 5745051 83 5745439 58 1658606 124 1734287 48 5745052 83 5745440 58 1658607 124 1734335 51 5745053 83 5745441 58 1658608 124 1734340 51 5745054 83 5745454 89 1658609 125 1734341 51 5745057 85 5745455 89 1658610 124 1734344 53 5745058 85 5745456 89 1658611 125 1734348 50 5745059 85 5745458 89 1658612 124 1734349 50 5745071 83 5745459 89 1658613 124 1734350 50 5745072 83 5745461 89 1658614 125 1734351 50 5745073 83 5745465 89 1658615 125 1734352 50 5745074 83 5745536 63 1658640 93 1734354 50 5745076 85 5745563 148 1658641 93 1734355 50 5745077 85 5745578 150 1658642 93 1734357 50 5745078 85 5745583 150 1658643 93 1734360 50 5745079 85 5745584 150 1658644 93 1734530 53 5745080 85 5745589 89 1658645 95 1734530 53 5745081 132 5745612 89 1658646 95 1734870 47 5745082 132 5745652 142, 144 1658647 95 1761028 7 5745112 63 5745653 142, 144 1658648 95 5066682 100 5745113 63 5745781 55 1658649 95 5066683 100 5745114 63 5745782 55 1658650 95 5205207 93 5745115 63 5745783 55 1658651 95 5205208 93 5745116 63 5745784 55 1658652 95 5205718 138 5745121 139 5745820 79 1658653 95 5205729 138 5745122 139 5745833 141, 144 1658654 97 5205730 138 5745131 68 5745854 141, 144 1658655 97 5205731 138 5745132 68 5745883 93 1658656 97 5205817 148 5745134 132 5745884 93 1658657 97 5205818 148 5745136 146 5745886 79 1658658 97 5205980 146 5745171 141, 144 5745908 93 1658659 97 5206390 138 5745172 141, 144 5745919 142, 144 1658660 97 5206393 138 5745173 141, 144 5745922 87 1658661 97 5206471 132 5745174 141, 145 5745925 87 1658662 95 5206472 132 5745175 141, 145 5745928 87 1658670 109 5206478 138 5745182 78 5745959 78 1658671 105 5206514 151 5745183 79 5745967 81 1658672 105 5206942 151 5745185 79 5745968 80 1658673 105 5206971 71 5745186 78 5745984 65 1658674 105 5206973 70 5745187 79 5745988 65 1658675 106 5207661 93 5745189 79 5745990 64 1658676 106 5207719 148 5745191 79 5745992 65 1658677 106 5207826 85 5745351 62 5745994 64 1658678 107 5207827 85 5745352 62 5745996 65 1658679 107 5207828 85 5745354 62 5747020 63 1658680 107 5207829 85 5745355 62 5747021 63 1658681 105 5207841 85 5745392 68 5747022 62 157 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 AMPLIMITE Subminiature D Connectors Part Number Index (Continued) Part No. Page Part No. Page Part No. Page Part No. Page 5747024 155 5747837 65 5748948 70 5750732 6 5747025 155 5747838 65 5748952 71 5750752 17, 20 5747089 87 5747839 65 5748953 71 5750820 29 5747090 87 5747840 54 5748979 66 5750821 32 5747091 87 5747841 54 5748981 66 5750913 12 5747098 141, 145 5747842 54 5748989 69 5786090 25 5747099 141, 144 5747843 54 5749014 78 5786138 150 5747100 141, 145 5747844 55 5749019 86 5786152 17 5747140 87 5747845 55 5749028 150 5786155 11 5747141 87 5747846 55 5749030 86 5786200 32 5747142 87 5747847 55 5749069 8 5786356 86 5747143 87 5747848 60 5749070 8 5786382 86 5747144 87 5747850 60 5749080 17 5786534 88 5747145 87 5747852 61 5749081 17 5786554 11 5747150 81 5747871 80 5749111 13 5786555 11 5747190 79 5747872 80 5749190 19 5786556 11 5747193 63 5747877 148 5749192 19 5786557 11 5747194 142, 144 5747958 97 5749193 19 5786583 105 5747197 62 5747959 97 5749195 19 5786830 88 5747223 148 5748003 80 5749197 19 5786929 95 5747236 54 5748026 80 5749198 19 5787082 7 5747238 54 5748027 80 5749199 19 5787169 7 5747242 151 5748078 151 5749201 19 5787170 7 5747250 54 5748146 88 5749202 19 5787176 88 5747252 54 5748270 148 5749204 19 5787177 88 5747299 81 5748394 53 5749205 19 5787190 7 5747299 81 5748471 106 5749206 19 5787266 7 5747301 81 5748472 106 5749207 19 5787354 146 5747302 79 5748476 107 5749210 15 5787362 7 5747315 79 5748477 107 5749234 53 5787394 7 5747375 80 5748481 53 5749374 86 5787395 7 5747404 148 5748482 53 5749609 19 5787543 17 5747418 61 5748483 53 5749621 13 5787656 9 5747459 70 5748485 87 5749626 133 5787678 9 5747460 70 5748526 95 5749639 53 5787679 9 5747461 70 5748536 95 5749699 15 5787683 81 5747462 70 5748558 148 5749717 105 5787685 81 5747467 71 5748612 81 5749721 8 5787686 80 5747468 71 5748634 106 5749765 148 5787908 95 5747470 71 5748636 106 5749767 53 5788458 88 5747497 62 5748641 107 5749768 53 5788623 86 5747539 95 5748642 107 5749769 53 5788792 56 5747704 80 5748653 150 5749771 53 5788793 56 5747706 81 5748676 141 5749798 86 5788794 56 5747707 81 5748677 141 5749854 17 5788795 56 5747708 81 5748678 139 5749889 19 5788796 57 5747709 81 5748688 87 5749892 88 5788797 57 5747713 87 5748826 71 5749914 133 5788798 57 5747714 87 5748831 86 5749916 133 5788799 57 5747715 87 5748865 67 5750060 88 5788800 57 5747786 86 5748872 71 5750078 133 5788801 57 5747832 64 5748873 71 5750100 133 5788802 57 5747833 64 5748901 66 5750254 6 5788803 57 5747834 64 5748904 67 5750489 86 5788816 105 5747835 64 5748907 69 5750636 95 5788817 105 5747836 65 5748909 69 5750678 81 6658293 105 158 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Part Number Index Part Number Index AMPLIMITE Subminiature D Connectors Tooling Part Number Index Note: This index lists all cataloged parts Part No. Page Part No. Page Part No. Page by base no. only. Complete part nos. (with 54334 145 91293 14, 29 543426 123 prefixes and/or suffixes) are shown on the 58024 14, 28, 29, 35, 36 91295 14, 29, 35 543481 14, 29 page(s) indicated. 58063 122 91503 100 543494 14, 29 58074 122 91513 100 543502 14, 29 58075 122 91520 109 543506 35 58241 97, 99, 107, 108, 91525 100 543508 14, 29, 35 118-120, 130 91548 100 543515 29, 35 58273 88 91549 100 543521 35, 36 58274 88 189263 102 543522 35, 36 58338 122 312522 35, 36, 99, 108, 608868 122 58430 36 120, 143 679235 29 58448 100 313183 99, 108, 120 762637 28, 35 58449 35, 36, 99, 108, 354786 28, 35, 123 762661 36 120, 143 466422 100 763382 35 90437 35, 36 466423 100 768338 29 90800 109 466900 100 768340 127 91085 29, 35, 36, 123 466901 100 768350 127 91112 29 466902 100 811262 148 91164 87, 89 466903 100 813809 144, 145 91165 87, 89 466963 100 852423 28, 35, 36, 123 91166 87, 89 466968 100 856684 35, 36 91167 87, 89 466996 100 1571749 130 91168 87, 89 543013 144, 145 1571750 130 91285 101 543157 123 91291 28, 35, 36 543344 99, 108, 120, 143 159 Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 TE Connectivity Catalog 82068 Revised 4-12 AMPLIMITE Subminiature D Connectors AMPLIMITE Subminiature D Connectors te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 82068 LUG PDF 04/2012 TE Connectivity and the TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners.