TE CONNECTIVITY 601097N003

SolderTacts Contacts One-Piece, Controlled-Solder Contacts for Fast, Reliable Terminations AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts SolderTacts Contacts One-Piece, Controlled-Solder Contacts for Fast, Reliable Terminations One-piece controlled-reflow-solder SolderTacts contacts are designed to terminate coaxial cables, shielded wires and twisted pairs faster and more reliably than other methods. SolderTacts contacts help eliminate the variables of crimping. The one-step installation process helps cut down on production time while reducing handling and installed costs. Controlled Soldering and Strain Relief SolderTacts contacts provide the optimum amount and type of solder and flux in a prefluxed solder preform that controls soldering and reduces operator sensitivity. The geometry of the coaxial cable is carried through the connector to eliminate separate pins, help reduce crosstalk, and supports improved shielding effectiveness and signal transmission. These contacts contain two SolderSleeve terminations. One terminator connects the cable’s signal conductor to the contact’s inner pin. The other terminator connects the shield or ground lead to the contact body. ECONOMICAL When the contact is heated, the solder melts to provide a precise solder • One-piece contact design with connection. SolderTacts contacts provide a simultaneous electrical integrated soldering technology connection and strain relief. Heat shrinkable tubing insulations help • One-step installation process eliminate stress concentration on the wire within the contact. • One contact fits multiple cable sizes Improved Signal Integrity • No special tools required For digital and RF signals, SolderTacts contacts offer better signal transmission than obtained with crimp contacts. They reduce crosstalk, RELIABLE signal attenuation, and reflections, while providing excellent protection • 360° shielding reduces crosstalk against outside noise. and improves signal transmission • Reflow solder joints are strong Compatibility and reliable SolderTacts contacts are compatible with a wide range of circular and • Controlled reflow soldering rectangular military and commercial connectors, including process yields reliable, MIL-DTL-38999, MIL-DTL-83723 and MIL-DTL-28748. Compatible with consistent terminations most standard connector cavities, SolderTacts contacts are intermateable and intermountable with contacts qualified to the above connector • Terminations are fully inspectable specifications. They use standard insertion and extraction tools. VERSATILE • Compatible with a variety of TE Components . . . TE Technology . . . TE Know-how . . . commercial and military connectors AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH • Termination available for coax SEACON Phoenix | LL ROWE | Phoenix Optix | AFP | SEACON cables, shielded pairs, twisted pairs, and triaxial cables Get your product to market faster with a smarter, better solution. • 150°C temperature rating The outer SolderSleeve termination is a The inner SolderSleeve The precision outer body meets cross-linked heat-shrinkable insulating termination is a heat-shrinkable electrical engagement and sleeve supplied in the expanded state. sleeve with a precisely contact retention requirements of Cables insert easily, with no spacers or prefluxed solder preform individual connector systems. other parts required. conforming to QQ-S-571. The outer solder preform Inner pin and socket contacts contains precise amounts of are permanently fixed within solder and flux conforming the assembly to provide proper to QQ-S-571. setback and concentricity. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 2 SolderTacts Contacts APPLICATION TOOLING SPECIFICATION • Steinel HL1910E or HL2010E • Raychem CV-1981 • D-6002: SolderTacts Military-Grade Electrical • Steinel HL1920E or HL2020E • Raychem CV-1983 Contacts for Solder Termination • Steinel HL1802E-074616 • Raychem AA-400 APPLICATIONS For more details, please see TE Application Tooling • Commercial Aerospace • Military Marine brochure 1-1773872-1 • Military Aerospace • Missile Defense • C4ISR • Offshore/Civil Marine • Ground Defense • Space Repair Wand SolderTact Part No. Engineering Standard Series (D-602-) (Termination Instructions) Part No. Part Description 0218, 0219 ES-61170 Submin 959014-000 AD-1481-SUBMN-SLDTK-HOLDR 0238, 0239 ES-61169 44, 45 ES-61133 0172, 0173 ES-61240 748 994040-000 AD-1480 54, 55 ES-61132 0126, 0127 ES-61199 D-610-09, -10 ES-61187 551737-000 AD-1571-1-POWERTACT-HOLDR 0094, 0095 ES-61128 723 0106, 0107 ES-61134 994057-000 AD-14940723-SLTC-HLD-ASY 0104, 0105 ES-61129 No. 12 16, 17 ES-61161 966800-000 AD-1508-REP-FOR-12-CONT 46, 47 ES-61137 482 181779-000 AD-1565-1-SLDTCT-HLDR-ASY 56, 57 ES-61138 0140, 0141 ES-61226 0142, 0143 ES-61224 999 859747-000 AD-1572-1-SOLD-HOLDER-ASY Size 16 0171 ES-61226 0174 ES-61124 0144, 0145 ES-61206 999 0146, 0147 ES-61218 122917-000 AD-1566-1-HOLDER-ASSEMBLY Size 12 0159/0151 ES-61223 1108/1109 ES-61172 1110/1111 999 1112/1113 ES-61184 635308-000 AD-1568-1-SOLDERTACT-HLDR Size 8 0156/0157-X ES-61231 0169/0170-X ES-61235 In the terminated signal lead, the heat-shrink tubing shrinks tightly around the termination to insulate and strain relieve the connection. The tensile strength of the soldered terminations exceeds that of the cable itself. The dielectric between inner and outer The shield termination contacts provides concentricity, electrical can be inspected through integrity, precise mating dimensions, and the viewing port. closed entry at the inner socket. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 3 SolderTacts Contacts Table I: SolderTacts Contacts-to-Cable Cross Reference Submin 723 Series 723 Series 748 Series 748 Series 847 Series 748 Series Series Size 12 Size 12 Size 16 Size 16 Size 16 Size 16 D-602-0278 D-602-0094 D-602-0106 D-602-44 D-602-0172 D-602-72 D-602-76 D-602-0279 D-602-0095 D-602-0107 D-602-45 D-602-0173 D-602-73 D-602-77 Cheminax Coaxial Cables 5021K1X1X 5022A1X1X 5024A1X1X 4 4 5026A1X1X 4 4 4 4 5026D1X2X 4 4 4 4 5028A1X1X 4 5028A1X2X 4 4 5030A1X1X 4 4 4 4 4 7522A1X1X 7524A1X1X 4 7528A1X1X 4 4 4 4 4 4 7530A1X1X 4 4 4 4 4 4 7530D1X2X 9526A1X1X 9528A1X1X 4 9528D1X2X 4 9530A1X1X 4 9530H1X1X 4 4 9532A1X1X 4 4 4 4 4 4 4 RG/U Coaxial Cables RG-58 RG-174 4 4 4 4 4 1 1 1 RG-178 4 4 4 4 4 4 RG-179 4 4 4 4 4 4 RG-180 4 RG-195 4 RG-316 4 4 4 4 4 Twisted Pair Cables Submin 723 Series 723 Series 748 Series 748 Series 847 Series 748 Series Series Size 12 Size 12 Size 16 Size 16 Size 16 Size 16 D-602-0288 D-602-0104 D-602-54 D-602-0126 D-602-74 — — D-602-0289 D-602-0105 D-602-55 D-602-0127 D-602-75 22-26 4 24-26 4 3 2 24-30 4 4 4 3 26-30 1. Requires use of barrier. 2. .048” maximum insulation diameter. 3. Smaller cables can be accommodated. Consult product management. 4. These cables can be accommodated by D-602-44 and D-602-45. However, the D-602-0172 and the D-602-0173 are preferred for these cables. The cross reference list above is not intended to be exhaustive. Please consult TE. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 4 SolderTacts Contacts Table I: SolderTacts Contacts-to-Cable Cross Reference 482 Series No. 12 999 Series 999 Series 999 Series 999 Series Size 16 Size 12 Size 8 Size 12 Size 12 Size 16 D-602-0140 D-602-46 D-602-16 D-602-0122 D-602-0144 D-602-0150 D-602-0141 D-602-47 D-602-17 D-602-0123 D-602-0145 D-602-0151 D-602-0171 Cheminax Coaxial Cables 5021K1X1X 4 5022A1X1X 4 4 5024A1X1X 4 4 5026A1X1X 4 4 4 4 5026D1X2X 4 4 4 5028A1X1X 4 5028A1X2X 4 5030A1X1X 4 4 4 7522A1X1X 4 7524A1X1X 4 7528A1X1X 4 4 4 4 7530A1X1X 4 4 4 4 7530D1X2X 4 9526A1X1X 4 9528A1X1X 4 4 9528D1X2X 4 4 9530A1X1X 4 9530H1X1X 4 4 9532A1X1X 4 4 4 RG/U Coaxial Cables RG-58 4 RG-174 4 4 4 RG-178 4 4 1 RG-179 4 4 4 4 RG-180 4 4 RG-195 4 RG-316 4 4 4 4 Twisted Pair Cables 482 Series No. 12 999 Series 999 Series 999 Series 999 Series Size 16 Size 12 Size 8 Size 12 Size 12 Size 16 D-602-56 D-602-0146 — — — — D-602-57 D-602-0147 22-26 AWG 4 24-26 3 24-30 4 3 26-30 4 1. Requires use of barrier. 2. .048” maximum insulation diameter. 3. Smaller cables can be accommodated. Consult product management. 4. These cables can be accommodated by D-602-44 and D-602-45. However, the D-602-0172 and the D-602-0173 are preferred for these cables. The cross reference list above is not intended to be exhaustive. Please consult TE. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 5 SolderTacts Contacts Table II: Connector Accommodation: SolderTacts Shielded Contacts Military SolderTacts Contacts Contact Specification Cable Type Part No. Specification Series/Contact Size Type NAS 1599 AS39029/74 Small Coaxial Pin D-602-0094 MIL-DTL-26482 AS39029/73 Small Coaxial Socket D-602-0095 Series II AS39029/74 Large Coaxial Pin D-602-0106 SAE-AS81703 723 Series AS39029/73 Large Coaxial Socket D-602-0107 Series III Size 12 Contact MIL-DTL-83723 AS39029/74 Twisted Pair Pin D-602-0104 Series I & III AS39029/73 Twisted Pair Socket D-602-0105 MIL-DTL-83733 No. 12 Series MIS-20067 Coaxial Pin D-602-17 MiL-DTL-26482 Size 12 Contact (Army) Coaxial Socket D-602-16 Series I Coaxial Pin D-602-46 MIL-DTL-26500 Coaxial Socket D-602-47 482 Series MIL-PRF-81733 Size 16 Contact Twisted Pair Pin D-602-56 Series II Twisted Pair Socket D-602-57 Coaxial Pin D-602-44 Coaxial Socket D-602-45 Twisted Pair Pin D-602-54 Twisted Pair Socket D-602-55 MIL-DTL- Power Pin D-610-09 28748/3,4,9,10 748 Series MIS20067 MIS-20065 Size 16 Contact (Army) Power Socket D-610-10 (Army) Coaxial Pin D-602-0173 Coaxial Socket D-602-0172 Twisted Pair (MIL-STD-1553) Pin D-602-0126 Twisted Pair Socket D-602-0127 AS39029/76 Coaxial Pin D-602-0140 AS39029/77 Coaxial Socket D-602-0141 AS39029/77 Coaxial* Socket D-602-0171 999 Series Size 16 Contact AS39029/76 Twisted Pair Pin D-602-0142 AS39029/77 Twisted Pair Socket D-602-0143 AS39029/77 Twisted Pair* Socket D-602-0174 AS39029/28 Coaxial Pin D-602-0144 AS39029/75 Coaxial Socket D-602-0145 AS39029/28 Twisted Pair Pin D-602-0146 999 Series MIL-DTL-38999 Size 12 Contact AS39029/75 Twisted Pair Socket D-602-0147 Series I, ll*, AS39029/28 Large Coaxial Pin D-602-0150 III, IV AS39029/75 Large Coaxial Socket D-602-0151 AS39029/60 Coaxial Pin D-602-0122 AS39029/59 Coaxial Socket D-602-0123 USAF8340712-1^ Shielded Twisted Pair (MIL-STD-1553) Socket D-602-1108 999 Series USAF8340713-1^ Shielded Twisted Pair (MIL-STD-1553) Pin D-602-1109 Size 8 Contact USAF8340712-2^ Shielded Twisted Pair (MIL-STD-1553) Socket D-602-1112 Shielded Twisted Pair (MIL-STD-1553) Pin D-602-1113 USAF8340713-2^ Triaxial Socket D-602-1110 Triaxial Pin D-602-1111 Coaxial Pin D-602-0278 Coaxial Socket D-602-0279 Submin Series — Size 16 Twisted Pair Pin D-602-0288 Twisted Pair Socket D-602-0289 * Size 16 contacts only for use with MTCP and MIL-DTL-38999 Series II connectors only. ^ Intermountable and intermatable, replaces crimp style termination. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 6 SolderTacts Contacts Table III: SolderTacts Contact Compatibility Raychem Contact Military SolderTacts - Compatible SolderTact Equivalent* Nature of Compatibility Specification Connector Specifications Series Part Numbers M39029/73-396 D-602-0107 M39029/73-397 D-602-0095 MIL-DTL-26482 Series II M39029/73-398 D-602-0105 MIL-DTL-81703 Series III Equivalent product. 723 M39029/73-555 D-602-0093 MIL-DTL-83723 Series I, III TE is a qualified vendor. Series MIL-DTL-83733 M39029/74-399 D-602-0106 NAS-1599 M39029/74-400 D-602-0094 M39029/74-401 D-602-0104 D-602-0144 M39029/28 D-602-0146 D-602-0150 M39029/59 D-602-0123 M39029/60 D-602-0122 D-602-0145 Intermountable and intermatable. M39029/75 D-602-0147 Replaces crimp-style termination. D-602-0151 D-602-0140 M39029/76 D-602-0142 MIL-DTL-38999 Series I, II*, III, IV 999 D-602-0141 *Size 16 only Series D-602-0143 M39029/77 D-602-0171 D-602-0174 DK-602-0156-N-X M39029/90 DK-602-0169-N-X Intermountable and intermatable. Replaces crimp-style termination. DK-602-0157-N-X M39029/91 DK-602-0170-N-X USAF8340712-1 D-602-1108 USAF8340712-2 D-602-1112 Equivalent product. USAF8340713-1 D-602-1109 TE is a qualified vendor. USAF8340713-2 D-602-1113 M39029/25 D-602-17 Intermountable and intermatable. MIL-DTL-26482 Series I M39029/26 D-602-16 Replaces crimp-style termination. No. 12 MIL-DTL-26500 Series MIS20067/5 D-602-16 Equivalent product. MIL-DTL-81703 Series II MIS20067/6 D-602-17 TE is a qualified vendor. M39029/40 D-602-76 M39029/41 D-602-77 Intermountable and intermatable. 748 MIL-DTL-28748/3, /4, /9, /10 M39029/42 D-602-77 Replaces crimp-style termination. Series M39029/43 D-602-76 D-602-72 M39029/79 D-602-74 Intermountable and intermatable. 847 Replaces crimp-style termination. Series D-602-73 M39029/80 D-602-75 MIS20067/1 D-602-45 MIS20067/2 D-602-44 MIS20067/3 D-602-55 Equivalent products. 748 MIS-20065 (Army) MIS20067/4 D-602-54 TE is a qualified vendor. Series MIS20067/7 D-610-10 MIS20067/8 D-610-09 D-602-77 D-602-76 Intermountable and intermatable. 748 D-602-76 Replaces crimp-style termination. Series D-602-77 D-602-0278 D-602-0279 Intermountable and intermatable. Submin Souriau Trim Trio Connector Family D-602-0288 Replaces crimp-style termination. Series D-602-0289 * SolderTacts contacts are intermatable and interchangeable with existing MIL-spec contacts. AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts PAGE 7 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/harnessrepair AMP, AGASTAT, CII, DEUTSCH, HARTMAN, KILOVAC, LL ROWE, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2016 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773722-5  12/16    AEROSPACE, DEFENSE & MARINE /// SolderTacts Contacts